The present disclosure relates to the technical field of electrical connectors, and particularly to an electrical connector with a cover.
Currently, in order to automatically solder electrical connectors to printed circuit boards, each of the electrical connectors is generally provided with a cover having a flat surface. An automatic machine can move the electrical connectors to the printed circuit boards printed with solder paste by vacuum sucking the flat surfaces of the covers.
However, the electrical connectors are easy to fall off from the covers when the covers are vacuum sucked by the automated machine, and offset during soldering. In addition, components of a current cover for fixing to the electrical connector generally increase an overall volume of the electrical connector, which cannot meet the trend of miniaturization of electrical connectors.
In order to solve the above technical problem, the present disclosure provides an electrical connector comprising a metal shell and a cover. The metal shell comprises a first side wall, a second side wall, a third side wall, and a fourth side wall connected in sequence. The first side wall, the second side wall, the third side wall, and the fourth side wall define an accommodating space, a first opening, and a second opening. The first opening and the second opening are respectively located at two opposite sides of the accommodating space. The first side wall comprises a first layer and a second layer. The first layer faces the third side wall, the second layer faces the third side wall and is away from the third side wall. The first layer is provided with two buckle grooves. An extension direction of the two buckle grooves is a direction from the first opening to the second opening, and an end of each of the two buckle grooves is flush with a side of the first layer close to the second opening. The cover comprises a flat plate portion and two fixing portions. The flat plate portion covers the first opening of the metal shell. A length of the plate portion is greater than a distance from an outer surface of the second side wall to an outer surface of the fourth side wall at the first opening, or a width of the flat plate portion is greater than a distance from an outer surface of the first side wall to an outer surface of the third side wall at the first opening. The two fixing portions extend from the flat plate portion and are disposed in the accommodating space of the metal shell. The two fixing portions respectively contact the second side wall and the fourth side wall, or each of the two fixing portions contacts the first side wall and the third side wall.
In an embodiment, each of the fixing portions comprises a first plate, a curved portion, and a second plate that extend from the flat plate portion.
In an embodiment, the two curved portions respectively contact the second side wall and the fourth side wall, or the two first plates contact the first side wall, and a free end of each of the second plates contacts the third side wall.
In an embodiment, each of the first plates is provided with a buckle member buckled in the corresponding buckle groove.
In an embodiment, the two buckle grooves are rectangular.
In an embodiment, the electrical connector further comprises a sealing ring. The sealing ring is sleeved on a part of the metal shell near the first opening and contacts the flat plate portion of the cover to seal a gap between the metal shell and the cover.
In an embodiment, the electrical connector further comprises an insulator and a waterproof glue layer. The insulator is disposed in the accommodating space of the metal shell and comprises a base close to the second opening and a tongue plate extending from the base toward the first opening. The waterproof glue layer is disposed between the base and the metal shell to seal a gap between the base and the metal shell.
In an embodiment, each of two opposite surfaces of the base of the insulator respectively facing the first side wall and the third side wall is provided with one or more first protrusions. Each of the first protrusions contacts the first side wall or the third side wall.
In an embodiment, each of two opposite surfaces of the base of the insulator respectively facing the second side wall and the fourth side wall is provided with one or more second protrusions. Each of the second protrusions contacts the second side wall or the fourth side wall.
In an embodiment, the accommodating space comprises a first space connecting with the first opening and a second space connecting with the first space and the second opening. The tongue plate and the two fixing portions of the cover are disposed in the first space. The two fixing portions are respectively disposed on two opposite sides of the tongue plate. The base is disposed in the second space. A size of the second space matches a size of the base. A length of the first space is less than a length of the second space, or a width of the first space is less than a width of the second space.
In an embodiment, the electrical connector further comprises a plurality of terminals. Each of the terminals comprises a contact part and a soldering part connected to the contact part. The contact part is embedded in the base and the tongue plate of the insulator. An extension direction of the contact part is same as an extension direction of the tongue plate. A surface of the tongue plate facing the third side wall is provided with a plurality of grooves corresponding to the contact parts. Each of the grooves exposes a surface of one corresponding contact part facing the third side wall. The surface of the tongue plate facing the third side wall is further provided with a plurality of first positioning holes disposed between the grooves and connecting with the grooves.
In an embodiment, a surface of the tongue plate facing the first side wall is provided with a plurality of second positioning holes corresponding to the contact parts and exposing surfaces of the contact parts facing the first side wall.
In the electrical connector provided by the present disclosure, an inner surface of the first side wall of the metal shell is provided with the two buckle grooves, the flat plate portion of the cover covers the first opening of the metal shell and is provided with only two fixing portions disposed in the metal shell, each of the fixing portions comprises the first plate, the curved portion, and the second plate that extend from the flat plate portion and are connected in sequence, the outer surfaces of the two curved portions respectively contact the second side wall and the fourth side wall of the metal shell, the two first plates are parallel to the first side wall and contact the first side wall of the metal shell, each of the first plates is provided with one buckle member buckled in one corresponding buckle groove, and the free end of each of the second plates contacts the third side wall of the metal shell. Because the two fixing portions of the cover are in contact with the first, second, third, and fourth side walls of the metal shell, a contact area between the cover and the metal shell is increased, thereby increasing a friction force between the cover and the metal shell. Furthermore, the two fixing portions of the cover are provided with the buckle members buckled in the buckle grooves of the first side wall of the metal shell. These prevent the cover from falling off the metal shell, thereby preventing deviation during soldering of the electrical connector. Moreover, the two fixing portions of the cover are both disposed in the metal shell. Specifically, the two fixing portions are disposed in spaces between the opposite sides of the tongue plate and the metal shell. Therefore, an overall volume of the electrical connector is not increased, and a length of the flat plate portion may be less than or equal to a length of the metal shell, thereby meeting the trend of miniaturization of electrical connectors. In addition, the two buckle grooves may extend toward the second opening to increase a pull-out force of a mated connector.
The present disclosure further provides an electrical connector comprising a metal shell, a cover, and a sealing ring. The metal shell comprises a first side wall, a second side wall, a third side wall, and a fourth side wall connected in sequence. The first side wall, the second side wall, the third side wall, and the fourth side wall define an accommodating space, a first opening, and a second opening. The first opening and the second opening are respectively located at two opposite sides of the accommodating space. The first side wall is provided with two buckle grooves. The cover comprises a flat plate portion. The flat plate portion covers the first opening of the metal shell. A length of the plate portion is greater than a distance from an outer surface of the second side wall to an outer surface of the fourth side wall at the first opening, or a width of the plate portion is greater than a distance from an outer surface of the first side wall to an outer surface of the third side wall at the first opening. The sealing ring is sleeved on a part of the metal shell near the first opening.
In an embodiment, a width of the plate portion is greater than a distance from an outer surface of the first side wall to an outer surface of the third side wall at the first opening.
In an embodiment, the two buckle grooves are rectangular, and an extension direction of the two buckle grooves is a direction from the first opening to the second opening.
In an embodiment, the electrical connector further comprises an insulator and a waterproof glue layer. The insulator is disposed in the accommodating space of the metal shell and comprises a base close to the second opening and a tongue plate extending from the base toward the first opening. The waterproof glue layer is disposed between the base and the metal shell to seal a gap between the base and the metal shell.
In an embodiment, each of two opposite surfaces of the base of the insulator respectively facing the first side wall and the third side wall is provided with one or more first protrusions. Each of the first protrusions contacts the first side wall or the third side wall.
In an embodiment, each of two opposite surfaces of the base of the insulator respectively facing the second side wall and the fourth side wall is provided with one or more second protrusions. Each of the second protrusions contacts the second side wall or the fourth side wall.
In an embodiment, the accommodating space comprises a first space connecting with the first opening and a second space connecting with the first space and the second opening. The tongue plate is disposed in the first space. The base is disposed in the second space. A size of the second space matches a size of the base. A length of the first space is less than a length of the second space, or a width of the first space is less than a width of the second space.
In an embodiment, the electrical connector further comprises a plurality of terminals. Each of the terminals comprises a contact part and a soldering part connected to the contact part. The contact part is embedded in the base and the tongue plate of the insulator. An extension direction of the contact part is same as an extension direction of the tongue plate. A surface of the tongue plate facing the third side wall is provided with a plurality of grooves corresponding to the contact parts. Each of the grooves exposes a surface of one corresponding contact part facing the third side wall. The surface of the tongue plate facing the third side wall is further provided with a plurality of first positioning holes disposed between the grooves and connecting with the grooves.
In an embodiment, a surface of the tongue plate facing the first side wall is provided with a plurality of second positioning holes corresponding to the contact parts and exposing surfaces of the contact parts facing the first side wall.
In the electrical connector provided by the present disclosure, an inner surface of the first side wall of the metal shell is provided with the two buckle grooves for buckling buckle members of a cover to prevent the cover from falling off the metal shell, thereby preventing deviation during soldering of the electrical connector. The two buckle grooves may extend toward the second opening to increase a pull-out force of a mated connector. Furthermore, the sealing ring is sleeved on a part of the metal shell near the first opening to seal the gap between the metal shell and the cover. In addition, the waterproof glue layer may be disposed between the base of the insulator and the metal shell to seal the gap between the base and the metal shell. The sealing ring and the waterproof glue layer make the electrical connector completely waterproof
Technical solutions in embodiments of the present disclosure will be clearly and completely described below in conjunction with accompanying drawings in the embodiments of the present disclosure. Apparently, the described embodiments are merely some of the embodiments of the present disclosure and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present disclosure without creative labor are within claimed scope of the present disclosure. In addition, terms such as “first” and “second” mentioned in the present disclosure do not denote any order, quantity, or importance, but rather are only used to distinguish different components.
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The first protrusions 45 and the second protrusions 47 are configured to increase a friction force between the base 41 and the metal shell 10 and ensure that the waterproof glue layer 50 can fill the gap between gap between the base 41 and the metal shell 10, so that the base 41 can be more firmly fixed in the metal shell 10. Two opposite surfaces of the base 41 of the insulator 40 have the same number of the first protrusions 45 or the second protrusions 47, so that friction forces between the two opposite sides of the base 41 and the metal shell 10 are equal to each other. In this embodiment, the first protrusions 45 or the second protrusions 47 on two opposite sides of the base 41 correspond to each other. In an embodiment, the first protrusions 45 or the second protrusions 47 on two opposite sides of the base 41 may be staggered.
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In the electrical connector provided by the present disclosure, an inner surface of the first side wall of the metal shell is provided with the two buckle grooves, the flat plate portion of the cover covers the first opening of the metal shell and is provided with only two fixing portions disposed in the metal shell, each of the fixing portions comprises the first plate, the curved portion, and the second plate that extend from the flat plate portion and are connected in sequence, the outer surfaces of the two curved portions respectively contact the second side wall and the fourth side wall of the metal shell, the two first plates are parallel to the first side wall and contact the first side wall of the metal shell, each of the first plates is provided with one buckle member buckled in one corresponding buckle groove, and the free end of each of the second plates contacts the third side wall of the metal shell. Because the two fixing portions of the cover are in contact with the first, second, third, and fourth side walls of the metal shell, a contact area between the cover and the metal shell is increased, thereby increasing a friction force between the cover and the metal shell. Furthermore, the two fixing portions of the cover are provided with the buckle members buckled in the buckle grooves of the first side wall of the metal shell. These prevent the cover from falling off the metal shell, thereby preventing deviation during soldering of the electrical connector. Moreover, the two fixing portions of the cover are both disposed in the metal shell. Specifically, the two fixing portions are disposed in spaces between the opposite sides of the tongue plate and the metal shell. Therefore, an overall volume of the electrical connector is not increased, and a length of the flat plate portion may be less than or equal to a length of the metal shell, thereby meeting the trend of miniaturization of electrical connectors. In addition, the two buckle grooves may extend toward the second opening to increase a pull-out force of a mated connector.
The embodiments of the present disclosure are described in detail above, but the above embodiments are not intended to limit the present invention. Those skilled in the art can modify technical solutions recited in the above embodiments, or replace some of technical features in the above embodiments with equivalents, and all such modifications or replacements shall fall within the claimed scope of the present disclosure. The scope of the present invention is determined by claims.
Number | Date | Country | Kind |
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110209776 | Aug 2021 | TW | national |
This application is a continuation application claiming priority under 35 U.S.C. § 120 to U.S. patent application Ser. No. 17/505,717, entitled “ELECTRICAL CONNECTOR”, filed Oct. 20, 2021, which claims priority to Taiwan Patent Application Ser. No. 110209776 titled “ELECTRICAL CONNECTOR”, filed on Aug. 18, 2021, the entire disclosures of which are hereby incorporated by reference herein.
Number | Date | Country | |
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Parent | 17505717 | Oct 2021 | US |
Child | 18197786 | US |