Electrical connector

Abstract

An electrical connector comprises a first connector part that has a male housing with an engaging portion formed on the outer periphery thereof; a second connector part 2 that has a female housing 3 provided with a portion defining a cavity for receiving the male housing; sensing means 7 that senses the mated state of the first and second parts; and locking means 6 that locks the first and second parts in the mated state at a regular mating position. The locking means 6 is made of a clip member made of a spring wire-like body and has first latch portions 63A, 66A and a second latch portion 67A. The sensing means 7 is made of a sliding sensing member having a sensing arm 73 made of a resilient piece provided with an engaging portion 73a′ that latches into the second latch portion 67A. The female housing 3 at the outer wall thereof is provided with a portion defining a through-hole that projects the first latch portions 63A, 66A of the clip member 6 into the cavity. The spring wire-like body of the clip member 6 is mounted onto the surface of this outer wall. The sliding sensing member is fitted also onto the surface of the outer wall slidably in the direction of mating with the male housing, so that with the first and second connector parts mated the first latch portions 63A, 66A of the clip member 6 engage with the engaging portion of the male housing, and the engaging portion 73a′ of the sliding sensing member latches into the second latch portion 67A of the clip member 6. Thus an electrical connector can be provided in which the operations of the sensing means and locking means are linked, so that mating and locking of the connector parts are reliable.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an exterior perspective view illustrating an electrical connector composed of a male connector part and a female connector part, in the state prior to coupling.

FIG. 2 is an exploded perspective view illustrating the female part in FIG. 1, FIG. 2A being a perspective view of the female part, and FIG. 2B being an exploded perspective view of the female part in FIG. 2A in the dismantled state.

FIG. 3 illustrates the female part of FIG. 2 rotated 180 degrees, FIG. 3A being a perspective view corresponding to FIG. 2A and FIG. 3B being an exploded perspective view corresponding to FIG. 2B.

FIG. 4 is a sectional view cut along line IV-IV in FIG. 1.

FIG. 5 is a sectional view cut along line V-V in FIG. 1.

FIG. 6 is a sectional view cut along line VI-VI in FIG. 1.

FIG. 7 illustrates the clip member in FIG. 1, FIG. 7A being an enlarged perspective view of the clip member in FIG. 2 and FIG. 7B being a perspective view from direction VIIB in FIG. 7A.

FIG. 8 illustrates the male and female parts in the mated state, FIG. 8A being a sectional view of the parts mated from the state in FIG. 5, and FIG. 8B being a sectional view of the female part mated from the state in FIG. 6.

FIG. 9 illustrates the male and female parts mated in the regular position, FIG. 9A being an exterior perspective view and FIG. 9B being the exterior perspective view of FIG. 9A rotated 180 degrees.

FIG. 10A is a sectional view cut along line XA-XA in FIG. 9A, and FIG. 10 B is a sectional view cut along line XB-XB in FIG. 9A.

FIG. 11 illustrates the mated state in FIG. 8 from other angles, FIG. 11A being a side view, FIG. 11B a rear view, and FIG. 11C a sectional view cut along line XIC-XIC in FIG. 11A.

FIG. 12 is a sectional view cut along line XB-XB in FIG. 9A, explicating the separation of the male and female parts.

FIG. 13 is a sectional view illustrating a related art electrical connector.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

A preferred embodiment of the present invention will now be described with reference to the drawings. It should be understood however that the embodiment below is merely an illustrative example of an electrical connector for realizing the technical concepts of the present invention. This embodiment is not intended to limit the present invention to this particular electrical connector; the invention can equally well be adapted to yield other embodiments contained within the scope of the claims.

Embodiment 1

FIG. 1 is an exterior perspective view illustrating an electrical connector composed of a male connector part and a female connector part, in the state prior to joining; FIG. 2 is an exploded perspective view illustrating the female part in FIG. 1, FIG. 2A being a perspective view of the female part and FIG. 2B being an exploded perspective view of the female part in FIG. 2A; FIG. 3 illustrates the female part of FIG. 2 rotated 180 degrees, FIG. 3A being a perspective view corresponding to FIG. 2A and FIG. 3B being an exploded perspective view corresponding to FIG. 2B; FIG. 4 is a sectional view cut along line IV-IV in FIG. 1; FIG. 5 is a sectional view cut along line V-V in FIG. 1; and FIG. 6 is a sectional view cut along line VI-VI in FIG. 1.

As shown in FIGS. 1 to 3, an electrical connector 1 has a female part 2 with a plurality of female contact pins T₁ mounted inside a female housing, and a male part 10 with male contact pins T₂, to which the female contact pins T₁ are electrically coupled, mounted inside a male housing 11; and the female part 2 is so structured that a sensing member (Connector Position Assurance; “CPA” below) 7 that senses the mated state with the male part 10 is mounted on the outer wall surface of the female housing. The female part 2 and male part 10 composing the electrical connector 1 will be described first below.

The female part 2 has two female contact pins T₁, T₁, a female housing in which the female contact pins T₁, T₁ are housed, and a tubular seal member 8 and contact latching member (“TPA” below) 9 that are installed inside the female housing's insertion opening 3_A.

The female housing has: at the front, an insertion opening 3_A into which the housing of the male part 10 is inserted; at the rear, a tubular outer housing 3 with an opening 3_B (see FIG. 5) into which an inner housing 4 is inserted; and in the interior, receiving holes 41 and 42 that receive the two female contact pins T₁, T₁; and is so configured that the inner housing 4 is tubular, is inserted into the outer housing 3's opening 3_B, and fits over the male housing 11 of the male part 10 (see FIG. 5).

The outer housing 3's insertion opening 3_A takes a rectangular shape with mutually opposed short edges and long edges, while its outer periphery is covered by mutually opposed left and right sidewalls 33 and 34, and top and bottom walls 31 and 32. Also, the outer housing 3 has a cavity 30 (see FIGS. 4 and 5) formed in its interior, the whole being formed as an insulating plastic molding in a flattened tubular shape. Flat-bottomed slots 33a and 34a are formed in a roughly central position along the outer periphery of the outer housing 3 in the longitudinal direction, or more specifically, on the respective outer faces of the left and right sidewalls 33, 34. The width and depth of the flat-bottomed slots 33a, 34a are sufficiently large to receive the wire-like body of the clip member 6 to be described later. Roughly in the center of the flat-bottomed slots 33a, 34a there are formed through-holes 33a′ and 34a′ that penetrate through the sidewalls (see FIG. 5). The latching protrusions 62_A and 66_A of the clip member 6 are projected through these through-holes 33a′, 34a′.

Further, two arm pieces 31a and 31b possessing resilience are extended from the outer face of the top wall 31, and at the end of each arm piece 31a, 31b there are formed upward-protruding hook-like latching claws 31a′ and 31b′ (see FIG. 3). The resilience of the arm pieces 31a, 31b stems from the material of the outer housing 3, the thickness of the top wall 31, and a narrow slot 31₀ set in the top wall 31 in the longitudinal direction. Also, a guiding tab 31c for guiding the sliding motion of the CPA 7 is formed at the rear of the outer housing 3. Moreover, in the bottom wall 32 of the outer housing 3 there is formed a step portion 32₀ into which the bottom portion 60B of the clip member 6 latches (see FIG. 11B).

The inner housing 4 is constituted of a rectangular tubular body and is formed as an insulating plastic molding, as shown in FIGS. 1 and 4 to 6. Receiving holes 41 and 42 into which the two female contact pins T₁, T₁ fit are formed to penetrate into the interior of the inner housing 4 in the longitudinal direction. Latch portions 41a and 41b for latching the contact pins T₁, T₁ are formed in the receiving holes 41 and 42 respectively. One of the latch portions, 41a, which is formed inside receiving hole 41, is not shown in the drawings. Movement of the latch portions 41a, 41b is restricted by the TPA 9. Also, a tubular seal member 8 and the TPA 9 are fitted onto the outer periphery of the inner housing 4.

FIG. 7 illustrates the clip member in FIG. 1, FIG. 7A being an enlarged perspective view of the clip member in FIG. 2 and FIG. 7B being a perspective view from direction VIIB in FIG. 7A.

The clip member 6 is wound, in a state in which resilience is imparted thereto, onto the outer periphery of the outer housing 3 of the female part 2. To match the shape of the outer housing 3, the clip member 6 is bent in a plurality of bend portions 6_A to 6_H, which are joined by coupling portions 60 to 68. Thus the member is formed as a body resembling a single spring wire of a particular thickness. The bottom portion 60B of the clip member 6 is composed of coupling portions 63 to 65 linking the bend portions 6_C to 6_F, and is formed to be curved in such a manner as to latch into the step portion 32₀ of the bottom 32 of the housing 3. Among the coupling portions 60 to 68 of the clip member 6, the two end portions 60 and 68 are the pressing portions. Also, in the coupling portions 62 and 66, which are proximate to and face the end portions 60 and 68 respectively, there are formed latching protrusions 62_A and 66_A that point inward at each other. These latching protrusions 62_A, 66_A are projected through the through-holes 33a′, 33b′ in the outer housing 3 into the cavity 30 in the outer housing 3. Further, in the coupling portion 67, which constitutes the upper edge, there is formed an upward-projecting latching protrusion 67_A, which engages with the CPA 7. The latching protrusion 67_A is located on a vertical virtual line that crosses at right angles, roughly near the center, a virtual line joining the latching protrusions 62_A and 66_A, and is formed so as to project outward from the coupling portion 67.

When the two end portions 60 and 68 of the clip member 6 are pushed inward toward each other, that is, pushed in the mutually approaching directions indicated by arrows Y₁ and Y₂ in FIG. 7A, the latching protrusions 62_A and 66_A will move away from each other (in the directions of arrows Y_A and Y_B in FIG. 7A). With the clip member 6 wound onto the female part 2, such motion will mean that the latching protrusions 62_A, 66_A move through the cavity 30 in directions in which they are drawn into the through-holes 33a′, 34b′, and as a result, are withdrawn from the latching slots 11_A, 11_B of the male part 10 when the female part 2 and male part 10 are in the coupled state.

Further, when the male part 10 is inserted into the female part 2, the latching protrusions 62_A, 66_A will move in the directions of arrows Y_A and Y_B because of being pushed by the saliencies 11₀, 11₀ of the male housing 11, and simultaneously with such motion, the latching protrusion 67_A will be slid in direction Y₃. Such motion of the latching protrusion 67A removes the restriction on movement of the CPA 7's latching bar 73a′, to be described later, so that the CPA 7 can be slid in the mating direction. Since the clip member 6 can be formed by bend-processing of a single spring wire, it can be fabricated simply, and moreover at low cost, to match the shape of the outer housing 3.

Although in the present embodiment the shape of the female part 2's section orthogonal to the longitudinal direction is rectangular, it is not limited to this shape and could equally well be another shape such as oval or circular. Further, the shape of the clip member 6 will be altered to match such shape variation.

As shown in FIGS. 2 and 3, the CPA 7 has: an upper plate portion 73 sufficiently large to cover the top wall 31 of the outer housing 3; side plate portions 71 and 72 sufficiently large to cover partially the two sidewalls 33, 34 of the outer housing 3; and a bottom portion 75 in which are formed guide slots 75a and 75b that engage with the guiding tab 31c. The front is left open as open portion 7_A, and the rear is closed over by a rear wall 74. The CPA is formed as an insulating plastic molding and, viewed directly from the front, is composed of members arranged more or less in a broad, inverted U-shape.

At the front (in the direction of mating with the male part) of the upper plate portion 73 there is provided a sensing arm 73a which possesses resilience. At the end of this sensing arm 73a there is formed a latching bar 73a′ that latches into the latching protrusion 67_A of the clip member 6. The sensing arm 73a performs the function of sensing whether or not mating with the male part 10 has been effected in the regular position.

Resilience is imparted to the sensing arm 73a by the thickness of the upper plate portion 73 and by the provision of a pair of slits 73₁ and 73₂ in the longitudinal direction of the upper plate portion. Also, in the bottom portion 75 there are formed guide slots 75a and 75b. Further, engaging holes 74₁ and 74₂ into which the latching bars 31a′, 31b′ of the outer housing 3 engage are formed in the rear wall 74 (see FIG. 3A). The CPA 7 is installed so as to be slidable in the back-forward direction of the outer housing 3, that is, in the direction of mating with the male part 10. Further, in the side plate portions 71, 72, near the open portion 7A at the front, there are formed narrow slots 72_A, 72_A (see FIG. 9) into which the spring wire-like body of the clip member 6 penetrates.

The tubular seal member 8 has, in its interior, a through-hole 8₀ sufficiently large to fit over the outer periphery of the inner housing 4, and, formed on its outer wall, a plurality of concavo-convexities 8a, as shown in FIGS. 2 and 3. The tubular seal member 8 is formed from a tubular resilient member of rubber or the like having a particular thickness.

The TPA 9, formed as an insulating plastic molding, has a tubular portion 9a with a through-hole 9₀ in the interior thereof that is sufficiently large to fit over the outer periphery of the inner housing 4, and a pair of arm pieces 9₁ and 9₂ that extend outward from the tubular portion 9a to a certain distance. The arm pieces 9₁ and 9₂ perform the function of securing the contact pins T₁, T₂, by pushing down the latch portions 41a and 42a that are formed in the receiving holes 41, 42 inside the inner housing 4.

The female part 2 with the structure described above is assembled via the following procedure.

First of all the female contact pins T₁, T₁, each coupled to a wire W, are inserted through the rear of the receiving holes 41, 42 in the inner housing 4 (see FIGS. 4 and 5). Next, the tubular seal member 8 and the TPA 9 are inserted through the front of the inner housing 4. Insertion of the TPA 9 causes the pair of arm pieces 9₁, 9₂ of the TPA 9 to push down the latch portions 41a, 42a inside the receiving holes 41, 42, thereby securing the contact pins T₁, T₁. FIG. 6 shows the arm piece 9₂ engaging the latch portion 42a; the engagement of the other arm piece with the latch portion 41a is omitted. In this way, even if tensile force in the outward direction is exerted on the wires W, they will not come out. Also, a seal member W₀ is inserted through the rear end of the inner housing 4 and seals the spaces around the wires W. Thanks to this, any water droplets or the like that travel along the wires will not enter into the female housing interior. The inner housing 4 thus assembled is inserted through the opening 3_B in the rear of the outer housing 3 and secured in place. Such securing is effected via mating into the tubular portion 35 in which the opening 3_B of the housing 3 is formed.

The clip member 6 is installed to the outer housing 3 either before or after the inner housing 4 is installed. Such installation is effected by stretching out the clip member 6 and fitting it over the outer periphery of the outer housing 3 in such a manner that its latching protrusions 62_A, 66_A project into the interior of the outer housing 3 through the through-holes 33a′, 34a′. Through such installation, the single spring wire-like body that constitutes the clip member 6 becomes wound onto the outer wall surface of the outer housing 3. After that, the CPA 7 is installed to the outer housing 3. Such installation is carried out by bringing the two sidewalls 71, 72 of the CPA 7 into contact with the two sidewalls 33, 34 of the housing 3, and furthermore passing the pair of arm pieces 31a, 31b of the top plate portion 73 through the engaging holes 74₁, 74₂ and causing the latching bars 31a′, 31b′ to latch into the latching step portions 74₀ inside the engaging holes 74₁, 74₂ (see FIG. 6). The latching of the latching bar 31b′ into the latching step portion 74₀ is omitted in FIG. 6. Further, the guide protrusion 31c of the outer housing 3 is inserted into the guide slots 75a, 75b of the CPA 7. In this way, the CPA 7 is installed so as to be readily slidable in the front-back direction of the outer housing 3, that is, the direction of mating with the male part 10, and, thanks to the engaging of the latching bars 31a′, 31b′ with the latching step portions 74₀, 74₀, is retained in place. The CPA 7 is slidable between a standby position and a regular mating position.

The male part 10 has a male housing 11, with a cavity 12, that is sufficiently large to mate into the insertion opening 3_A of the female part 2, and two male contact pins T₂, T₂ that are mounted inside the male housing 11, as shown in FIGS. 1 and 5. In the opposed sidewall surfaces of the outer periphery of the male housing 11 there are formed engaging slots 11_A and 11_B into which the latching protrusions 62_A, 66_A of the clip member 6 engage. Further, in the vicinity of each engaging slot 11_A, 11_B there is formed a saliency 11₀ that slopes downward in the direction of mating with the female part 2. These saliencies 11₀, 11₀ perform the function of pushing the latching protrusions 62_A, 66_A of the clip member 6 outward from the outer housing 3 during mating with the female part 2.

Next, the methods for mating or decoupling the female part 10 and male part 2 will be described with reference to FIGS. 5, 6, and 8 to 12.

I. Prior to Connection of the Two Parts

In the female part 2 prior to being coupled to the male part 10, the latching protrusions 62_A, 66_A of the clip member 6 project into the cavity 30 via the through-holes 33a′, 33b′ in the outer housing 3, as shown in FIG. 5. On the other hand, the latching bar 73a′ of the CPA 7 contacts the latching protrusion 67A of the clip member 6, so that forward motion of the CPA 7, that is, in the direction of mating with the male part 10, is inhibited and thus the sliding motion thereof is restricted.

II. Mating (Coupling)

In this state, the housing 11 of the male part 10 is inserted into the insertion opening 3_A of the female part 2, whereupon, as shown in FIG. 8, the saliencies 11₀, 11₀ of the male housing 11 contact against the latching protrusions 62_A, 66_A of the clip member 6. Then, as the male part 10 is pushed in further, the latching protrusions 62_A, 66_A are pushed along the sloping surfaces of the saliencies 11₀, 11₀ and move through the through-holes 33a′, 34b′, subsequently being pushed out into the cavity 30. After that, as the male part 10 is pushed in still further and moves past the saliencies 11₀, 11₀, the spring resilience of the clip member 6 causes the latching protrusions 62_A, 66_A to engage into the latching slots 11_A, 11_B. Such engagement locks the coupling of the male part 10 with the female part 2 (see FIG. 8).

At this point, the latching protrusions 62_A, 66_A of the clip member 6 are pushed out through the cavity 30, and simultaneously the latching protrusion 67_A is slid in the direction indicated by Y₃ in FIG. 7. When the latching protrusion 67_A moves laterally in this way, the position of contact between the latching protrusion 67_A and the CPA 7's latching bar 73a′ shifts, so that the CPA 7 can be slid in the direction of the male part 10. The CPA 7 is then slid in such mating direction, following which the latching protrusions 62_A, 66_A of the clip member 6 enter into the narrow slots 11A, 11B, and simultaneously the latching protrusion 67_A returns to its original position. Thus, the latching protrusion 67_A engages with the inner face of the latching bar 73a′ and is restricted from moving rearward (see FIG. 9). As a result, the CPA 7 is able to ensure that the female part 2 and male part 10 are fully coupled in the regular position.

In this way the two parts 2, 10 can be reliably coupled, with semi-mated coupling prevented. More precisely, the fact that the operations of the clip member and sliding sensing member are linked means that the two connector parts 2, 10 are mated and locked reliably. Moreover, mounting of the clip member onto the female housing is effected by clipping the member onto the outer wall surface of the female housing. Therefore such mounting does not require a specially complex shape to be used for the female housing. This means that the female housing is simple to mold, and both connector parts 2, 10 can be made compact. What is more, such mounting is simple.

When the female part 2 and the male part 10 are fully mated, the bend portions 6_A and 6_H of the clip member 6 are fitted into the narrow slots 72A, 72A as shown in FIG. 9, so that even if the end portions 60, 68 of the clip member 6 are pressed, their movement will be restricted since they will contact against the side plate portions 71, 72. More precisely, should it be attempted to push the two end portions 60, 68 toward each other in the directions indicated by arrows Y₁ and Y₂ in FIG. 7A, such motion will be restricted, the latching protrusions 62_A, 66_A will not execute any motion away from each other (in the directions of arrows Y_A and Y_B in FIG. 7A), and the coupling of the two parts 2, 10 will remain locked. Naturally, movement of the clip member 6's latching protrusion 67_A will also be restricted, so that the CPA 7 cannot be slid.

III. Decoupling of the Two Parts

As FIGS. 10 to 12 show, decoupling of the male part 12 and female part 2 is carried out by forcibly retracting the CPA 7 toward the rear of the female part 2. Such forcible retraction is effected by utilizing the resilience of the sensing arm 73 of the CPA 7 to cause the latching bar 73a′ to move past the latching protrusion 67_A of the clip member 6, and so to retract. Thus, when the CPA 7 is pulled and thereby forcibly retracted, and the latching bar 73a′ of the sensing arm 73 moves past the latching protrusion 67_A, the bend portions 6_A, 6_H of the clip member 6 disengage from the narrow slots 72_A, 72_A, so that it becomes possible to push the two end portions 60, 68 inward toward each other (in the mutually approaching directions indicated by arrows Y₁ and Y₂ in FIG. 7A); when such pushing is effected, the latching protrusions 62_A, 66_A will move away from each other (in the directions of arrows Y_A and YB in FIG. 7A), and as a result of such motion the latching protrusions 62_A, 66_A will withdraw from the latching slots 11_A, 11_B of the male part 10, so that the male part 10 can be pulled out. In this way, the disengagement of the CPA 7's latching bar 73a′ and the clip member 6's latching protrusion 67_A is carried out by utilizing the resilience of the sensing arm 73, which means that no special tool or the like is required for such disengagement.

Claims

1. An electrical connector comprising: a first connector part that has a male housing provided with an engaging portion on an outer periphery thereof;a second connector part that has a female housing provided with a portion defining a cavity for receiving said male housing;sensing means that senses a mated state of said first and second parts; andlocking means that locks said first and second parts in the mated state at a regular mating position;said locking means being made of a clip member made of a spring wire-like body and having a first latch portion that latches into the engaging portion of said male housing and a second latch portion that latches into said sensing means, and said sensing means being made of a sliding sensing member having a sensing arm made of a resilient piece provided with an engaging portion that latches into the second latch portion of said clip member; andsaid female housing at an outer wall thereof being provided with a portion defining a through-hole that projects the first latch portion of said clip member into said cavity; the spring wire-like body of said clip member being mounted onto a surface of the outer wall, and said sliding sensing member being fitted also onto the surface of the outer wall slidably in a mating direction of said first and second connector parts, so that with said first and second connector parts mated the first latch portion of said clip member engages with the engaging portion of said male housing, and the engaging portion of said sliding sensing member latches into the second latch portion of said clip member.

2. The electrical connector according to claim 1, wherein the spring wire-like body of said clip member is made of a single linear spring wire that is bent into a shape along the outer wall of said female housing, and said first and second latch portions are provided to the linear spring wire.

3. The electrical connector according to claim 2, wherein a section of said female housing that is orthogonal to a longitudinal direction thereof is one of rectangular, elliptical, and circular, and said clip member is bent into a rectangular, elliptical or circular shape along the female housing and wound like a coil; said first latch portion including a pair of opposed first and second protruding portions that project inward of said clip member; andsaid second latch portion including a third protruding portion located on a virtual line that is orthogonal to another virtual line joining said first and second protruding portions and projecting outward of said clip member.

4. The electrical connector according to claim 1, wherein both ends of said clip member are provided with pressing portions for moving said first and second latch portions, and said first and second connector parts are decoupled by the pressing portions' being pushed.

5. The electrical connector according to claim 1, wherein said sliding sensing member includes a pair of opposed first and second sidewall portions that contact against the outer periphery of said female housing, and a coupling portion that couples said first and second sidewall portions, and said sensing arm made of the resilient piece is provided to said coupling portion.

6. The electrical connector according to claim 5, wherein each of said first and second sidewall portions is provided with a locking portion that inhibits actuation of said clip member with said first and second connector parts mated in the regular position.