1. Field of the Invention
The present invention relates to the art of an electrical connector for matting with a complementary component.
2. Description of the Prior Art
One type of conventional electrical connector comprises an insulating housing defining a plurality of passageways and a number of terminals received in the passageways for matting with a complementary component. The terminals have a number of retention barbs extending from one or two side edges thereof. Each retention barb is firmly held in the passageways so as to securely fix the terminal in the housing.
The trend toward miniaturization of electrical connectors requires precise positioning of the terminals in the passageways. Conventional terminals are too small to be accurately inserted into the passageways of a housing of an electrical connector. When the retention barbs engage with the wall of housing, small gaps remain between retention portion of each terminal and uninterferential walls of the passageways. In addition, the terminals may be inaccurately installed in the corresponding passageways during assembly of the electrical connector. For example, some terminals may be inserted at incorrect angles. The above-mentioned small gaps can be eliminated by ensuring that a thickness of each retention portion of the terminals is exactly equal to a width of each passageway of the housing. However, insertion of the terminals into the passageway is difficult and problematic. Forced insertion can result in plastic deformation of the housing at the passageway, and damage to the terminals has not yet been satisfactorily resolved.
Hence, it is strongly desired to provide a new electrical connector which overcomes the disadvantages of the prior art described immediately above.
Accordingly, an object of the present invention is to provide a new electrical connector providing accurate positioning of terminals therein.
To fulfill the above-mentioned object, a new electrical connector provided in accordance with the present invention comprises a housing and a number of terminals residing in the housing. Each of terminals comprises a base portion, a contact portion extending from the base portion, and a retention portion rising from the base portion. The housing defines a plurality of terminal-mounting grooves with a receiving cavity and an engaging cavity. Along a longitudinal direction of the housing, the width of the receiving cavity is greater than the thickness of the retention portion and the width of the engaging cavity is less than the thickness of the retention portion.
With this configuration, each retention portion of the terminals does not engage with the receiving cavity of the terminal-mounting groove, so as to reduce forced insertion when each retention portion of the terminals abuts against the interior surface of terminal-mounting groove and hold the terminals in the housing by press-fitting the retention portion into the engaging cavity of terminal-mounting groove. The press-fit enables retention portion to positively retain the terminals in the housing. Furthermore, the retention barbs, the contact heads and the retentions head of the terminals are all cut into the opposing inner walls of the housing, thereby fixing the terminals in the housing firmly.
Other objects, features and advantages of the present invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
The features of the present invention which are believed to be novel are set forth with particularity in the appended claims. The invention, together with its object and the advantage thereof, may be best understood by reference to the following detailed description when taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements in the figures and in which:
Reference will now be made to describe the preferred embodiment of the present invention in detail.
Referring to
The terminals 3 may be formed from metal sheet in a known manner, such as by stamping and forming. Each of terminals 3 integrally includes a horizontal base or body portion 31, a contact portion 33 having a generally L-shaped free end that extends from a front end of the base portion 31, a retention portion 32 rising from the base portion 31, and a retention barb 34 extending from the contact portion 33.
Each contact portion 33 of the terminals 3 has a contact head 35 projecting from the free end thereof, and each retention portion 32 has a retention head 36 projecting from the free end thereof.
The insulated housing 2 includes a bottom surface 22, a rectangular projection 23 extending from the bottom surface 22 and a series of sidewalls 21 partly surrounding the projection 23. The projection 23 has a receiving space 20 for receiving the complementary component.
The sidewalls 21 all having a same height are lower than the height of projection 23, and the top surfaces of the sidewalls 21 are coplanar with each other, respectively. The projection 23 and each sidewall 21 cooperatively define a matting channel 24 therebetween.
Along the longitudinal direction of the housing 2, the terminal-receiving holes 25 pass through the projection along the vertical direction of projection 23. The housing 2 also has a plurality of terminal-mounting grooves 26 formed therein, in order to accommodate the retention portions 32 of the terminals 3. Each of the terminal-mounting grooves 26 is stepped and aligned with a corresponding terminal-receiving hole 25.
Each terminal-mounting groove 26 defines a receiving cavity 261 for accommodating the retention portion 32 of the terminal 3 and an engaging cavity 262 for engaging with the retention portion 32 of the terminal 3. Along the longitudinal direction of the housing 2, the width of the receiving cavity 261 is greater than the thickness of the retention portion 32 and the width of the engaging cavity 262 is less than the thickness of the retention portion 32.
Referring to
While the present invention has been described with reference to a specific embodiment, the description of the invention is illustrative and is not to be construed as limiting the invention various modifications to the present invention can be made to the preferred embodiment by those skilled in the art without departing from the true spirit and scope of the invention as defined by the appended claims.
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Number | Date | Country | |
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20080045089 A1 | Feb 2008 | US |