The current invention relates to the field of power converters, and particularly to an electrical converter and method for operating an electrical converter.
Direct-current to direct-current DC-DC converters are implemented in a vast variety of electronic devices to shape the power supplied by a source, which could be a battery for instance, to a load which will make use of such power, requiring a defined amount of power at determined current and voltage values that the converter needs to be able to provide. Furthermore, those values change over time depending on the activity of the load consuming the power, thus the converter has to guarantee a regulated amount of the delivered power, current and voltage values.
Conventional converter topologies such as buck and boost are widely used, making use of a switching stage and a LC filter to provide a regulated output voltage. Switched Capacitor (SC) converters make use of a network of capacitors to convert an input voltage to a desired output voltage level. Hybrid-resonant SC topologies make use of an inductor to hybridize a flying impedance, which would be just a capacitor in a conventional SC implementation, to improve the power density and reduce the switching losses by operating at lower frequencies. Hybrid converters combine the benefits of SC and inductive topologies to decrease the stress on the power devices by down-converting the high input voltage with an SC network and using an output inductor to provide current to the load for high efficiency.
U.S. Pat. No. 9,979,284 B2 discloses a self-oscillating DC-DC converter structure in which an oscillator is completely internalized within the switched-capacitor network, eliminating the need for clock generation.
US 2016/0344287 A1 discloses controlling a resonant switched-mode converter to provide a variable conversion ratio. Switches are controlled to set the impedance of the converter to different configurations during different time intervals.
US 2014/0043010 A1 shows a recursive DC-DC converter capable of operating at different voltage conversion ratios. It comprises a plurality of switched cells connected in cascade and/or in a stack.
It is therefore an object of the invention to create an improved electrical converter and method for operating an electrical converter of the type mentioned initially.
These objects are achieved by an electrical converter and a method for operating an electrical converter according to the corresponding independent claims.
The electrical converter comprises at least two oscillators, each of the at least two oscillators being designed to have an oscillating current and an oscillating voltage; one or more coupling elements arranged to couple at least one of the oscillating currents of the at least two oscillators, and the oscillating voltages of the at least two oscillators; the at least two oscillators being connected in a series connection, adding their oscillating voltages, or in a parallel connection, adding their oscillating currents, or in a combination of series and parallel connections.
The oscillating currents being coupled means that the currents oscillate synchronously. Likewise, the oscillating voltages being coupled means that the voltages oscillate synchronously.
A series connection shall also be called vertical arrangement of oscillators. A parallel connection shall also be called horizontal arrangement of oscillators.
In embodiments, the one or more coupling elements comprise inductive coupling elements, coupling oscillating currents of the at least two oscillators, in particular wherein one or more of the inductive coupling elements are transformers.
The inductive coupling can be positive or negative. In embodiments, the transformers are 1:1 transformers. In embodiments, they have a transformer ratio different from 1:1.
In embodiments, wherein the one or more coupling elements comprise capacitive coupling elements, coupling oscillating voltages of the at least two oscillators, in particular wherein one or more of the capacitive coupling elements are capacitors.
Such capacitors can be implemented as flying capacitors.
In embodiments, the at least two oscillators are self-oscillating oscillators.
The oscillators being self-oscillating means that the oscillator oscillates if a supply voltage is connected to the oscillator, without any external periodic signal being required to maintain the oscillation. In embodiments, the oscillators are negative gm oscillators.
In embodiments, at least one of the at least two oscillators is not a self-oscillating oscillator. This at least one not self-oscillating oscillator can be synchronised with a self-oscillating oscillator by coupling them, e.g. by capacitive coupling.
In embodiments, one or more of the at least two oscillators are configured to be switched on and off, enabling and disabling oscillation of the oscillator, respectively.
This allows to adapt operation of the converter to variations in load changes.
In embodiments, at least one, more than one, or all coupling elements are integrally manufactured with switches of the at least two oscillators.
That is, the coupling elements are implemented as part of an integrated circuit comprising the semiconductor switches of the oscillators, and also of switching units, if present. This can be the case for the coupling elements being inductive coupling elements and/or being capacitive coupling elements.
In embodiments, the converter is configured to have an oscillation frequency of the at least one oscillator to be at least 500 MHz, preferably at least 1 GHz.
Since the converter reduces switching losses, it can operate at such high frequencies. This in turn allows to implement some or all of the passive components, in particular the coupling elements, in an integrated fashion with the active components.
In embodiments, the converter is configured for continuous operation transferring power at a maximum rate of least 1 mW, in particular at least 10 mW, in particular at least 1 W.
Such power levels can be achieved thanks to the quasi-diabatic switching, which in turn is a result of shifting charges and/or currents by means of the coupling elements.
In embodiments, the converter is manufactured in a fully integrated fashion and configured to operate at a power density of least 0.1 W/mm2, in particular at least 0.2 W/mm2, in particular at least 0.5 W/mm2, in particular at least 2.5 W/mm2.
Fully integrated means that the entire converter, comprising all passive elements, including coupling elements, and active elements, is integrally manufactured as a single integrated circuit.
In embodiments, the converter in operation, manufactured in a fully integrated fashion, operates at an efficiency level of at least 50%, in particular at least 70%, in particular at least 80%.
In embodiments, the efficiency level lies between 50% and 70%, depending on the load, and the power density is at least 0.1 W/mm2, in particular at least 0.2 W/mm2, in particular at least 0.5 W/mm2.
In embodiments, the efficiency level lies above 70%, depending on the load, and the power density is at least 0.01 W/mm2, in particular at least 0.02 W/mm2, in particular at least 0.05 W/mm2.
The electrical converter presented herein can be implemented as an integrated circuit with a relatively small area thanks to the adiabatic switching method, which allows to increase the circuit frequency and reduce component size. By introducing resonance and coupling, charges can be moved away from parasitic gate capacitances. Otherwise, this would have to be done—as in the prior art—using additional switches to discharge the parasitic capacitances, leading to losses. Furthermore, having, in embodiments, identical waveforms in coupled oscillators results in in-phase, waveforms when adding signals from the oscillators, that is, when adding currents or voltages, as the case may be. Operation of the converter itself and of devices powered with such in-phase waveforms is more efficient than for phase-shifted signals.
The high speed provides a low output voltage ripple without any additional output capacitor, which otherwise is required in typical DC-DC converters.
Continuous power can be delivered to the output in 4 sub-phases, unlike discontinuous previous approaches
Electromagnetic interference can be reduced because of the integrated transformer structure.
In summary, the proposed converter can be built by vertically stacking two or more class-D LC oscillators, which can be electrically coupled by means of the two flying capacitances Cfly,AB and Cfly,CD, and magnetically coupled by the two on-chip integrated transformers XFMRAB and XFMRCD. Furthermore, the bottom terminals of the two oscillators can be connected to a footer NMOS transistor controlled by an enable signal that can switch on and off the oscillation. The duty cycle of such an enable signal defines an on-time of the converter, which thereby can adapt the output power to the amount required by the load. In each oscillator, the cross-coupled pair operates as a negative gm cell, sustaining the resonant operation of the two oscillators when a DC input is provided.
The result is a power converter based on electromagnetically coupled class-D LC oscillators that can be fully integrated, that is, it can be realized as an integrated circuit without external components, in particular without external passive components, such as capacitors and/or inductors. The power converter can implement quasi-adiabatic switching at both the gate and bottom plate capacitances, enabling GHz-range operating frequency for aggressive miniaturization of the on-chip passive components, such as capacitors and inductors. High frequency continuous power can be delivered to a load, and operation without any output decoupling capacitor can be achieved. The high frequency continuous power delivery mechanism introduced by this topology eliminates the need of the large load capacitor implemented in previous approaches. The converter can operate close to a peak efficiency from 70 uW up to 0.5 W thanks to the duty cycling scheme. High power densities on the order of 1 W/mm{circumflex over ( )}2 can be achieved with this circuit topology.
Depending on the implementation, advantages of the power converter can be:
The subject matter of the invention will be explained in more detail in the following text with reference to exemplary embodiments which are illustrated in the attached drawings, in which:
With reference to
The lower oscillator 1 comprises the following elements: a switching unit 12, an oscillator unit 13 and coupling elements 16, 17, 18, 19. The oscillator unit 13 comprises a lower terminal and two upper terminals 14, 15, corresponding to oscillating nodes. The oscillator unit 13 together with the inductors 16 and 17 together with the capacitance between the node 14 and ground as well as the capacitance between the node 15 and ground form the oscillator. The switching unit 12 is arranged to selectively connect or disconnect the lower terminal to a lower oscillator terminal 11. Each of the two upper terminals 14, 15 is connected through an associated inductance 16, 17 to an upper oscillator terminal 20. The upper oscillator 2 with an upper oscillator unit 23 has the same structure as the lower oscillator 1. The lower oscillator terminal of the upper oscillator 2 is connected to the upper oscillator terminal 20 of the lower oscillator 1.
In the embodiment of
The switching unit 12 can comprise a single switching element, also called footer transistor. The inductances of the two oscillators can be transformer windings, thereby coupling the inductances of the lower oscillator 1 with those of the upper oscillator 2, and serving as inductive coupling elements. The oscillating nodes of the upper and lower oscillator can be coupled pairwise by means of capacitors 18, 19, serving as capacitive coupling elements.
When operating the oscillators 1, 2, the lower oscillator terminal 11 can carry a lower voltage VBOT, the lower oscillator terminal of the upper oscillator 2 and upper oscillator terminal 20 of the lower oscillator 1 can carry a voltage VMID, and the upper oscillator terminal of the upper oscillator 2 can carry a voltage VTOP.
The following detailed explanation involves the use of specific type of oscillator, but applies to other types as well.
Cross-coupled pairs of transistors in each of the oscillator units 13, 23 serve as negative gm cells for negative gm-based oscillators to sustain an oscillation when a DC voltage is applied at the common terminal between the two inductors. The footer transistors are controlled by an enable signal that can switch on and off the two oscillators, adapting the delivered power to the one required by the load.
A first flying capacitor Cfly,AB is connected between the first oscillating node 14 with a voltage VA of the bottom oscillator 1 and the first resonating node with voltage VB of the top oscillator 2. A second flying capacitor Cfly,CD is connected between the second oscillating node 15 with voltage VC of the bottom oscillator 1 and the second resonating node with voltage VD of the top oscillator. The flying capacitors Cfly,AB and Cfly,CD—introduce an electric coupling between the bottom and top oscillator, as a consequence the alternating-current (AC) component of the top oscillator voltages VB and VD will follow the AC component of the bottom oscillator voltages VA and VC.
The transformer XFMRAB implements a magnetic coupling between the inductors L1 and L2, and the transformer XFMRCD between the inductors L3 and L4. The magnetic coupling forces the AC component of the bottom and top oscillator currents to be identical.
To up-convert an input voltage, the DC source is connected on the top terminal of the bottom oscillator, which will start its operation. The resonating waveforms of the bottom oscillator are coupled to the top oscillator thanks to the electric and magnetic coupling offered by the flying capacitors and transformer respectively, with a DC shift equal to the input voltage. Thus, an output voltage on the top terminal of the top oscillator is generated which will be twice the input DC value.
To down-convert an input voltage, the DC source is connected on the top terminal of the top oscillator. Both oscillators will start to operate and a DC voltage of half magnitude with respect the input one will be generated on the top terminal of the bottom oscillator.
When the power required by the load strongly decreases, the converter might operate far from its peak efficiency point. In order to ensure high efficiency operation in light loads, a rectangular waveform is fed to both footer transistor gates defining the on-time of the converter. When the enable signal is at a high value, the converter operates as in full load and power is delivered to the load. When the enable signal is low, the oscillators are both switched off and no power is delivered to the load. Operation with efficiency close to the peak value is ensured it the duty cycle of the rectangular wave is tuned in a way to ensure the correct amount of power to the load.
By using the gate and drain parasitic capacitances of the transistors in the negative gm cells and the bottom plate parasitic capacitance of the flying capacitor as resonance element, together with one of the inductors of one of the transformers, the charge stored in the LC series resonant circuit is not discharged to ground as in the prior art, but is stored in the oscillator and then delivered to the output.
The value of inductances in the coupled oscillators can be different from one another, for generating different voltages across each oscillator. The capability of generating different voltages translates into different DC-DC converter voltage conversion ratios, expressed as VCR=VOUT/VIN, which makes the proposed topology more flexible to a wide variety of applications where there are specific demands on the voltage conversion ratio. So, in the context of
Where L1 and L2 are the two inductors and Cres1 and Cres2 are composed of the drain and gate parasitic capacitances of the transistors. When a DC voltage is applied on the VTOP terminal the oscillator starts its operation and two resonating voltages are generated on the nodes VC1 and VC2.
VOUT=2*VIN−ROUT*IOUT
Where Vin is the input voltage applied on the VTOP terminal, ROUT is the output resistance of the converter and IOUT is the output current of the converter leaving the VTOP terminal.
The second graph in
The third graph in
During this time, called on-time of the converter, the output voltage increases. When the footer enable signal is low, both oscillators are switched off and no power is delivered to the load. During this time, called off-time of the converter, the output capacitor provides current to the resistive load and the output voltage decreases.
A magnified drawing of the resonating voltages VA, VB, VC and VD is displayed on the top of
VCR=VOUT/VIN
The measurement results show the output voltage characteristics of the proposed converter over a varying load resistance when operating in full load without the use of the footer to regulate the output voltage.
The at least two oscillators generally are of the same type. They can be of one or more of the following types: Class-D LC oscillator (as in the preceding figures), Class-B LC oscillator, Class-C LC oscillator, Class-E LC oscillator, Class-F LC oscillator, Hartley LC oscillator, Cross-Coupled oscillator, Ring oscillator, Delay-line oscillator, Wien Bridge oscillator, RC Phase Shift oscillator, Hartley oscillator, Voltage Controlled oscillator, Colpitts oscillator, Clapp oscillator, Crystal oscillator, Armstrong oscillator, Meissner oscillator, Tuned Collector oscillator, Pierce oscillator, Robinson oscillator, Royer oscillator, Tuned Collector oscillator, Pierce oscillator, Robinson oscillator, Royer oscillator.
Some of the oscillators listed above have only one oscillating terminal, and the flying capacitors are organized accordingly: for instance, if only one node is available, according to one embodiment, only one flying capacitor is be used. According to other embodiments, the oscillator output is converted from being single-ended to double-ended, replacing one output terminal by two output terminals, and the coupling elements are connected to these two output terminals.
The value of a single inductance in any of the coupled oscillators can be different from each other, for generating different voltages across each oscillator. The capability of generating different voltages translates into different DC-DC converter voltage conversion ratios, expressed as VCR=VOUT/VIN, which will make the proposed topology more flexible to a wide variety of applications where there are specific demands on the voltage conversion ratio required.
The inductance value of an inductor can be between 10 pH and 100 nH, in particular between 100 pH and 50 nH, in particular between 500 pH and 20 nH.
The loops can be coupled by adjacent placing, involving either interleaving, stacking or both, of the involved inductors. Interleaving means that conductors of the loop lie mostly in the same plane, crossing one another at, for example, two locations. Stacking means that the conductors of the loop are at least approximately congruent and lie in parallel planes. In each case (interleaving or stacking) and also for other arrangements of coupled inductors in a fully integrated converter, manufactured as an integrated circuit, the conductors can be realized as conducting layers within the integrated circuit. In each case (interleaving or stacking), and also for other arrangements of coupled inductors, the conductors can be realized as conducting layers on a printed circuit board (PCB).
Application fields for the converter presented herein are, for example: Power management and energy harvesting circuits (for DC/DC, AC/DC, DC/AC and AC/AC-converter), Low-dropout regulators, Voltage Regulators, Power Amplifiers, LED drivers, Flash drivers, Charge-pump circuits, Mm-Wave Wireless communication circuits, Radars, Image sensors, Time-of-flight sensors, Circuits for machine learning and artificial intelligence, Analog-to-digital converters, Transceivers, Optical communication circuits, Memories, Frequency synthesizers, Phase locked loop, Delay locked loop, Voltage controlled oscillators, CRYO-CMOS for quantum technologies, Circuits for internet of things, Biomedical circuits, Processors, Clock circuits, Circuits for security, Circuits for RF and emerging THz techniques.
Number | Date | Country | Kind |
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00109/21 | Feb 2021 | CH | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/052539 | 2/3/2022 | WO |