This application claims priority to Indian Patent Application No. 201641038604, filed Nov. 11, 2016, which is hereby incorporated by reference in its entirety.
The field of the disclosure relates generally to electrical distribution apparatuses, and more particularly, to an electrical distribution apparatus including at least one power connector and a barrier at least partially restricting access to the at least one power connector.
At least some known electrical distribution apparatuses are configured to control electrical distribution from a main to one or more branch circuits. Accordingly, at least some known electrical distribution apparatuses include power connectors such as terminals or lugs for coupling to the circuits. For example, in some electrical distribution apparatuses, a load terminal is positioned on an end of the electrical distribution apparatus and a line terminal is positioned on an opposite end of the electrical distribution apparatuses. In addition, electrical devices, such as circuit breakers, are coupled to the electrical distribution apparatus along an electrically conductive path between the load terminal and the line terminal. The electrical devices also include power connectors. Current flows through the electrical distribution apparatus from the line terminal to the load terminal. When the electrical distribution apparatus has a reverse feed, the current flows through the electrical distribution apparatus from the load terminal to the line terminal.
In at least some known electrical distribution apparatus, it is desirable to restrict access to electrically charged components of the electrical distribution apparatus, such as the power connectors. For example, at least some regulations require that the accessibility of electrically charged components of electrical distribution apparatuses is limited during operation of the electrical distribution apparatuses. As a result, the cost to manufacture and assemble the electrical distribution apparatuses is increased.
In one aspect, an electrical device is provided. The electrical device includes a case defining an interior space. The case includes a sidewall and a cover. The sidewall defines an opening therethrough to provide access to the interior space. The electrical device also includes a power connector coupled to the case and disposed at least partially within the interior space. The power connector is coupleable to a cable extending through the opening into the interior space of the case. The electrical device further includes a shield removably coupleable to the case. The shield includes an engagement feature and a wall. The engagement feature is arranged to engage the case. The wall is arranged to at least partially cover the opening when the shield is coupled to the case such that the wall and the cable are spaced apart a distance that is less than a width of the opening when the cable is coupled to the power connector.
In another aspect, a shield for an electrical device is provided. The electrical device includes a power connector and a case, the case including a sidewall that defines an opening that receives a cable. The shield includes an engagement feature to engage said case and removably couple said shield to the case, and a wall arranged to at least partially cover the opening when said shield is coupled to the case such that said wall and the cable are spaced apart a distance that is less than a width of the opening when the cable is coupled to the power connector.
In yet another aspect, a method of assembling an electrical device is provided. The method includes coupling a power connector to a case such that the power connector is disposed at least partially with an interior space defined by a sidewall and a cover of the case, the power connector coupleable to a cable that extends into the interior space through an opening defined in the sidewall of the case, and coupling a shield to the case, the shield arranged to inhibit an operator contacting the power connector, wherein the shield includes an engagement feature and a wall, wherein the engagement feature engages the case, wherein the wall at least partially covers the opening, and wherein the wall and the cable are spaced apart a distance that is less than a width of the opening when the cable is coupled to the power connector.
These and other features, aspects, and advantages of the present disclosure will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
Unless otherwise indicated, the drawings provided herein are meant to illustrate features of embodiments of the disclosure. These features are believed to be applicable in a wide variety of systems including one or more embodiments of the disclosure. As such, the drawings are not meant to include all conventional features known by those of ordinary skill in the art to be required for the practice of the embodiments disclosed herein.
In the following specification and the claims, reference will be made to a number of terms, which shall be defined to have the following meanings.
The singular forms “a”, “an”, and “the” include plural references unless the context clearly dictates otherwise.
“Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where the event occurs and instances where it does not.
Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about,” “substantially,” and “approximately,” are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise.
Exemplary embodiments of an electrical distribution apparatus and methods of manufacturing an electrical distribution apparatus are described herein. The electrical distribution apparatus include removable barriers that selectively couple to components of the electrical distribution apparatus to restrict access to (i.e., to inhibit an operator from contacting) electrically conductive components of the electrical distribution apparatus. For example, in some embodiments, a shield couples to an electrical device, such as a circuit breaker, to restrict access to power connectors of the electrical device. The shield is removably coupled to the electrical device without the use of tools. In addition, in some embodiments, the shield fits within the footprint of the electrical device and does not occupy gutter space of the electrical distribution apparatus. Also, in some embodiments, the shield is adjustable and/or includes inserts to accommodate different connections of the electrical device. For example, in some embodiments, reducers are positioned in an opening of the shield to restrict access to the power connectors when the electrical device couples to cables having smaller diameters.
In the exemplary embodiment, cables 126 include electrically conductive materials surrounded by non-electrically conductive materials. At least a portion of the electrically conductive materials are exposed to couple to electrical distribution apparatus 100. The cables 126 are elongated and flexible to couple to electrical distribution apparatus 100. In alternative embodiments, electrical distribution apparatus 100 couples to any cable 126 that enables electrically distribution apparatus 100 to operate as described herein.
In the exemplary embodiment, case 118 defines an interior space 128, a top opening 130, and an end opening 132. Case 118 includes a sidewall 119 and a cover 121. In addition, case 118 defines a footprint of circuit breaker 102, i.e., case 118 substantially defines the outermost bounds of circuit breaker 102. Shield 112 is configured to contact sidewall 119 and extend along sidewall 119 such that shield 112 does not extend substantially beyond the outermost bounds of circuit breaker 102. In the exemplary embodiment, case 118 is a rectangular cuboid. In alternative embodiments, circuit breaker 102 includes any case 118 that enables circuit breaker 102 to operate as described herein.
Also, in the exemplary embodiment, power connector 120 is coupled to case 118 and is disposed within interior space 128. In particular, power connector 120 is positioned adjacent first end 114 of circuit breaker 102. Power connector 120 is coupleable to cable 126. Cable 126 extends through end opening 132 into interior space 128 to couple to power connector 120. In alternative embodiments, circuit breaker 102 includes any power connector 120 that enables circuit breaker 102 to operate as described herein.
In addition, in the exemplary embodiment, shield 112 is removably coupled to first end 114 of case 118 adjacent power connector 120 of circuit breaker 102. Shield 112 extends adjacent power connector 120 to restrict access to power connector 120. In particular, shield 112 inhibits objects, such as a finger, directly contacting power connector 120 when power connector 120 is coupled to cable 126. In alternative embodiments, shield 112 is coupled to any portion of circuit breaker 102.
In reference to
Also, in the exemplary embodiment, case 118 is arranged to receive at least a portion of shield 112 within interior space 128. In particular, an engagement feature 142 of shield 112 extends within interior space 128 and engages case 118 when shield 112 is coupled to case 118. Engagement feature 142 is at least partially flexible and provides an interference fit with case 118. Accordingly, shield 112 is removably coupled to case 118 without the use of tools. In addition, shield 112 is positioned substantially within the footprint of circuit breaker 102 when shield 112 is coupled to case 118. In alternative embodiments, shield 112 includes any engagement feature that enables shield 112 to function as described herein. For example, in some embodiments, shield 112 includes, without limitation, latches, clips, adhesive, straps, and any other engagement feature.
In addition, in the exemplary embodiment, during operation, shield 112 is coupled to case 118 by inserting shield 112 into interior space 128 until a snap fit is achieved. Also, in the exemplary embodiment, shield 112 includes handle 138 to facilitate positioning shield 112 relative to case 118. During operation, shield 112 is removed from case 118 by applying a force to handle 138. Shield 112 is coupleable to and/or decouple from case 118 before and/or after cable 126 is coupled to circuit breaker 102. In some embodiments, shield 112 is coupleable to cases 118 of installed circuit breakers 102. In alternative embodiments, shield 112 is coupled to case 118 in any manner that enables circuit breaker 102 to operate as described herein.
Also, in the exemplary embodiment, leg 206 defines a top opening 208. Top opening 208 provides access to power connector 120 (shown in
In addition, in the exemplary embodiment, leg 304 defines a top opening 308. Top opening 308 provides access to power connector 120 (shown in
In the exemplary embodiment, planar wall 312 defines a reducer opening 318. Reducer opening 318 has a diameter that is less than the diameter of end opening 306. Accordingly, insert 310 is arranged to inhibit objects, such as a finger, extending between insert 310 and cable 126 when cable 126 is coupled to circuit breaker 102. In alternative embodiments, circuit breaker 102 includes any insert that enables circuit breaker 102 to operate as described herein. For example, in some embodiments, circuit breaker 102 includes a plug. In further embodiments, circuit breaker 102 includes a plurality of reducers having different openings.
In the exemplary embodiment, each power connector 406 includes a coupler 412 configured to secure cable 126 to power connector 406. For example, in the exemplary embodiment, coupler 412 includes a fastener that is selectively positionable (e.g., using tool 416) to secure a portion of cable 126 to power connector 406. In particular, coupler 412 is engaged with a threaded opening and is positioned by rotating coupler 412. To couple cable 126 and power connector 406, coupler 412 is moved towards cable 126 until coupler 412 compresses cable 126 to restrict movement of cable 126. To uncouple cable 126 and power connector 406, coupler 412 is moved away from cable 126 until cable 126 is released from power connector 406. Shield 402 is arranged to permit tool 416 to access and engage couplers 412 to facilitate coupling and decoupling cables 126 and power connector 406. In alternative embodiments, power connector 406 includes any coupler 412 that enables circuit breaker 400 to operate as described herein.
In addition, in the exemplary embodiment, shield 402 includes at least one engagement feature 414 to engage case 404. Accordingly, shield 402 removably couples to case 404 without the use of tools. During operation, shield 402 is coupled to case 404 by inserting shield 402 into opening 410 until a snap fit is achieved. As shown in
In reference to
The electrical distribution apparatuses described above generally include removable barriers that selectively couple to components of the electrical distribution apparatus to restrict access to electrically conductive components of the electrical distribution apparatus. For example, in some embodiments, a shield couples to an electrical device, such as a circuit breaker, to restrict access to power connectors of the electrical device. The shield is removably coupled to the electrical device without the use of tools. In addition, in some embodiments, the shield fits within the footprint of the electrical device and does not occupy gutter space of the electrical distribution apparatus. Also, in some embodiments, the shield is adjustable and/or includes inserts to accommodate different connections of the electrical device. For example, in some embodiments, reducers are positioned in an opening of the shield to restrict access to the power connectors when the electrical device couples to cables having smaller diameters.
An exemplary technical effect of the methods, systems, and apparatus described herein includes at least one of: (a) reducing cost to assemble electrical distribution apparatus; (b) providing shields that restrict the access to power connectors of electrical devices; (c) providing electrical distribution apparatus that are installed in the field without the use of tools; (d) providing electrical devices that are adjustable to accommodate cables of different sizes; and (e) reducing the size of circuit breakers.
Exemplary embodiments of electrical distribution apparatus and methods of manufacturing electrical distribution apparatus are described above in detail. The electrical distribution apparatus and methods are not limited to the specific embodiments described herein but, rather, components of the electrical distribution apparatus and/or operations of the methods may be utilized independently and separately from other components and/or operations described herein. Further, the described components and/or operations may also be defined in, or used in combination with, other systems, methods, and/or devices, and are not limited to practice with only the electrical distribution apparatus and systems described herein.
The order of execution or performance of the operations in the embodiments of the disclosure illustrated and described herein is not essential, unless otherwise specified. That is, the operations may be performed in any order, unless otherwise specified, and embodiments of the disclosure may include additional or fewer operations than those disclosed herein. For example, it is contemplated that executing or performing a particular operation before, contemporaneously with, or after another operation is within the scope of aspects of the disclosure.
Although specific features of various embodiments of the disclosure may be shown in some drawings and not in others, this is for convenience only. In accordance with the principles of the disclosure, any feature of a drawing may be referenced and/or claimed in combination with any feature of any other drawing.
This written description uses examples to disclose the disclosure, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
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