Priority application DE 10 2009 011 524.2 is fully incorporated by reference into the present application.
The present invention relates to an electrical energy storage cell and a cell block, consisting of a plurality of electrical energy storage cells connected to one another, an electrical energy storage device having a cell block, and to a vehicle equipped therewith.
Batteries (primary storage units) and accumulators (secondary storage units) for storing electric energy are known, which are composed of one or more storage cells in which, when a charging current is applied, in an electrochemical charging reaction between a cathode and an anode in or between an electrolyte, electrical energy is converted into chemical energy and therefore stored, and in which when an electrical load is applied chemical energy is converted into electrical energy in an electrochemical discharge reaction. Primary storage units are generally only charged up once and are to be disposed of after discharging, while secondary storage units allow multiple (from several 100 to more than 10000) cycles of charging and discharging. It is to be noted in this context that accumulators are sometimes referred to as batteries, for example vehicle batteries, which as is well known are subject to frequent charging cycles.
In recent years primary and secondary storage units based on lithium compounds have been increasing in importance. These have a high energy density and thermal stability, supply a constant voltage for a small self-discharge and are free from the so-called memory effect.
It is known to produce energy storage units and in particular lithium batteries and accumulators in the form of thin sheets. The paper “Primary and rechargeable lithium batteries” submitted to the Inorganic-chemical Technology Workshop at TU Graz by Dr. K.-C. Möller and Dr. M. Winter in February 2005 shows e.g. lithium-ion polymer cells in the format of a cheque card or even a smart-card. To refer to the functional principle of a lithium-ion cell this paper is used as an example. In such cells cathode and anode material, current collectors and separators in the form of thin foils are laid one on top of another (stacked) in a suitable manner and packed into a casing foil made of a made of a composite material, wherein current collectors which are connected to the current collector foils of the cathode or the anode respectively, project to the side from an edge of the cell.
By changing the number of anode and cathode pairs the capacitance of such a cell can be set as required, as is known for example from EP 1 475 852 A1. There, the ends of the current collector foils are collected together inside the casing foil and connected using connection means such as rivets, which extend perpendicularly through the casing foil, to a rod-shaped current collector placed on top of the casing foil. The externally placed current collectors then in turn project from an edge of the planar cell.
In EP 1 562 242 A2 a rod-shaped current collector separate from the ends of the current collector foils is also provided, but which is already connected to the ends of the current collector foils inside the casing foil and is again fed through the weld seam of the casing foil to the exterior. The rod-shaped current collectors thus project either from one edge or from opposite edges of the flat cell.
If on the other hand multiple flat cells are stacked to form a cell package, as is found for example in car batteries due to the higher voltages and capacitances regularly required there, then the individual parts are usually wired together on the top side, as is shown for example in WO 2008/128764 A1 or JP 07-282841 A.
The arrangement and attachment on the baseplate 105 requires careful alignment and reliable fixing. Disassembly of the cells requires individual detachment of the individual cells 102. Anchoring of the cells is only provided in the lower region, so that under the impact of accelerations or vibrations the connection points, which due to the inertia and elasticity of the cells 102 are formed between contact lugs in the upper area, can be exposed to mechanical stresses, which is made worse if the fixing to the baseplate 105 is only slightly loose. The contact surface of the contact lugs 103.A, 103.K is relatively small.
From an as yet unpublished development it is also known to combine multiple thin, parallelipipedal galvanic cells to form one or more stacks in such a manner that their sides of greatest extent are facing or touching each another, and are thus cast in a retaining device. Such an arrangement cannot be subsequently disassembled.
The inventors are also aware of an arrangement that is not documented in print in further detail, in which multiple flat cells are stacked between two end plates, wherein the stacks are held together by means of tensioning rods (threaded bolts) which extend between the end plates. In this arrangement, not inconsiderable pressure is exerted on the active part of the storage cells in the internal region.
It is an object of the present invention therefore to create a flat electrical energy storage device and a cell block consisting of multiple such cells, which offer an alternative to known construction types and in particular avoid the disadvantages of these construction types.
It is in particular an object of the invention to construct a flat electrical energy storage device such that when forming a block, a secure fixing of the position of the cells relative to one another is possible.
A further object of the invention is to construct a flat electrical energy storage device such that a block formed therefrom is as compact as possible, without the active regions being exposed to pressure-related stress.
The object is achieved by the features of the independent claims 1 and 25. Advantageous extensions of the invention form the subject matter of the dependent claims.
An electrical energy storage cell of the present invention has an active part which is equipped and adapted to store electrical energy supplied from the outside and to discharge stored electrical energy to the outside; at least two current conductors which are connected to the active part and are equipped and adapted to supply electric current from the outside to the active part and to discharge electric current from the active part to the outside; and an enclosure, which describes a prismatic basic shape having a substantially cuboid-like outline and encloses the active part in a gas-tight and fluid-tight manner. The enclosure has two laminar foil parts and a peripheral seam part connecting the edges of the foil parts, wherein the seam part surrounds the active part in the manner of the frame and has sections of maximum thickness, in which the thickness is uniformly greater than the thickness of the active part even under mechanical pressure.
Such a construction enables electrical energy storage cells (hereafter “cells” for short) to be stacked such that they rest against each other at the sections of maximum thickness of the seam part, without any mechanical impact being exerted on the active part. With suitable choice of material for the foil parts and the seam part and of the connection method between the foil parts and the seam part it is also possible to screen the active part against the effects of electromagnetic fields and to design the enclosure to be resistant to substances present and/or generated in the active part.
Preferably, the two foil parts, at least in the sections of maximum thickness, rest on opposing flat faces of the seam part in a planar manner and are connected tightly thereto. This guarantees that the foil parts are braced in two parallel planes and therefore form flat faces of the basic prismatic shape.
In a cell block formed from such cells the cells are stacked in the direction of their thickness and rest on top of one another, preferably at least in regions which correspond to the regions of maximum thickness of the seam part. The cells are also preferably clamped together in the stacking direction under pressure. A compact and secure arrangement and assembly of the individual cells is thus possible, without pressure being exerted on the active part of the respective cell.
Preferably, the seam part has through holes extending in the thickness direction in sections of maximum thickness and the foil parts have holes aligned with the through holes. In a cell block constructed from such cells the clamping of the cells can be effected by means of tensioning rods which extend through the through holes of all cells. A particularly simple and compact structure of the cell block is thus facilitated, since the volume occupied by the cells is used for the clamping. The cells are fixed together in a positionally stable manner at least by means of friction. Via the tensioning rods in combination with the through holes, the cells can be centred perpendicular to the stacking direction, before the cells are clamped together. This simplifies the installation and prevents clamping occurring during the assembly.
Particularly preferably, sleeves are provided which each extend into the through holes over part of the length of these and which project from one side of the seam part, wherein preferably the excess length of the sleeves and the remaining free length in the through holes are greater than the combined thickness of the foils and less than half the maximum thickness of the seam part plus the thickness of one of the foils. When assembling such cells to form a cell block, each part of a sleeve protruding from a cell extends into the remaining free part of a through hole of the seam part of an adjacent cell. This means that a centring of the cells relative to one another perpendicular to the stacking direction is already obtained during the assembly, before the tensioning rods are inserted and tightened. The tensioning rods extend through the sleeves and thus undergo reliable guiding.
Alternatively, the seam part can have elevations projecting in the thickness direction, wherein on the respectively opposite side of an elevation, an indentation is provided that matches the elevation in shape and size and is aligned therewith in the thickness direction, and the foil parts with the elevations or indentations have aligned holes of corresponding shape and extension, wherein preferably the height of the elevations and the depth of the indentations are greater than the combined thickness of the foils and less than half the maximum thickness of the seam part plus the thickness of one of the foils. When assembling such cells to form a cell block the one elevation of the seam part of a cell extends in each case into an indentation of the seam part of an adjacent cell. When assembling the cells a centring is thus obtained perpendicular to the stacking direction.
In addition to the elevations and indentations, the seam part can have through holes extending in the thickness direction in sections of maximum thickness and the foil parts can have holes aligned with the through holes, wherein the through holes are preferably centrally aligned with the elevations or indentations respectively. This allows a clamping of multiple cells to form a cell block in the above described manner to be achieved in a reliable, space-saving and simple manner, by having the tensioning rods extend through the through holes.
The current collectors of the cells preferably have a flat profile and project beyond the enclosure. With flat-profiled, projecting current collectors it is particularly simple to provide through-contacting of the cells within a cell block in a manner whereby a current collector of a cell is connected to a current collector of an adjacent cell and, if the cell is not the first or last cell of the cell block, the other current collector of the cell is connected to a current collector of another adjacent cell.
If current collectors of different polarity are always connected together, this results in a particularly simple means of implementing a series connection of the cells in the cell block.
The current collectors preferably project parallel to the flat faces of the basic prismatic shape defined by the enclosure and particularly preferably extend along and bound opposing flat faces of the basic prismatic shape defined by the enclosure. If such cells are combined or stacked in a cell block, these are preferably arranged such that current collectors are always opposite one another on the flat face which they bound, in the stacking direction of the cell block. As a result the current collectors of adjacent cells to be connected always lie opposite one another with the smallest axial separation and can be easily brought into contact with one another by means of clips or other means.
The current collectors can project from opposing narrow faces of the basic prismatic shape defined by the enclosure, or alternatively from the same narrow face. In addition, the prismatic structure can have four narrow faces of equal length, i.e. have a square construction in a section transverse to the stacking direction or to the corner direction, or two opposing pairs of narrow faces of different length, wherein the current collectors project from the longer pair or from the shorter pair of narrow faces. The final choice is determined by the installation conditions; the preferred being currently that the current collectors project from opposing narrow faces of the basic prismatic shape defined by the enclosure and from the longer pair of narrow faces.
Preferably the extension of the first and second current collector along the narrow faces from which they project is greater than half the length of said narrow faces. This means that the contact surface between current collectors is particularly large and hence the contact resistance advantageously small.
Particularly preferably, the current collectors each extend between the seam part and one of the foils, and are connected tightly thereto. Thus, electrodes arranged within the active part of the cell can be connected to the current collector and so sealing problems with through-contacted, external current collectors can be avoided.
Particularly preferably the current collectors have an L-shaped profile, one leg of which rests on a narrow face of the active part and the other leg of which extends through and between the seam part and one of the foils. The L-profile defines and stabilises the narrow face of the active part, and so this narrow face can rest against the inside of the frame shape of the seam part without affecting the active part.
If the seam part additionally has notches matched in size and shape to the current collectors, this guarantees a smooth external contour for the flat faces.
The present invention can be applied particularly preferably, but not exclusively to galvanic cells, in particular galvanic secondary cells of the flat type, in which the active part consists of a laminated foil packet of chemically active materials of two types, electrically conducting materials and separation layers, possibly soaked in an electrolyte material. The chemically active material of the at least one type preferably contains a lithium compound, and the chemically active material of the other type preferably contains graphite. Particularly preferably, the active part is evacuated, in order to prevent undesired reactions.
If a free current collector of the first cell in a cell block is connected to a connection pole and a free current collector of the last cell in the cell block is connected to another connection pole, the cell block is advantageously usable as an electrical energy storage device.
Particularly advantageously, such an electrical energy storage device is used in a vehicle.
The above named and additional features, objects and advantages of the present invention will be more clearly understood from the following description which has been prepared with reference to the attached drawings.
They show:
It is pointed out that the representations in the Figures are schematic and restricted to the reproduction of the features most important for understanding the invention. It is also noted that the dimensions and proportions reproduced in the Figures and are solely chosen for clarity of illustration and to be understood as by no means limiting.
As an embodiment of the present invention a galvanic cell is described below with the aid of the representation in
According to the representation in
As can be seen in the Figure, the foil packet 8 has an essentially plate-like contour and the extension in the lateral direction (A) is greater than the extension in the vertical direction (B). The anode collector 10 is produced from a good conducting material and has an L-shaped cross-section. The short leg of the L-profile of the anode collector 10 is attached to the upper narrow face of the foil packet 8. Likewise the cathode collector 12 is produced from a good conducting material and has an L-shaped cross-section, and the short leg of the L-profile of the cathode collector is attached to the lower narrow face of the foil packet 8. The long leg of the anode collector therefore extends upwards (positive direction B) in alignment with the front flat face of the foil packet 8 and the long leg of the cathode collector 12 extends downwards (negative direction B) in alignment with the rear flat face of the foil packet 8. On the side facing away from the foil packet in the thickness direction the long legs of the L-profile of the anode collector and the cathode collector each carry a strip of a sealing foil 14 for connecting to the front or rear cover foil 6. It should be noted that the foil packet 8 forms an active part of the cell in the sense of the invention. The material for the current collectors 10, 12 is to be chosen from common materials such as copper, aluminum or other metals or alloys thereof. In order to improve the contact (reduction of the contact resistance) and/or to prevent corrosion, the current collectors 10, 12 can be silver- or gold-plated.
The frame part 4 has two vertical rods 16 and two horizontal rods 18, which form an integral frame. The internal contour of the frame is matched to the external contour of the foil packet 8. The upper horizontal rod 18 has a notch 20 with an L-shaped cross-section, which reduces in thickness on the inside and on the side directed towards the front cover foil 6 (positive direction C). The lower horizontal rod 18 has a notch 20, which reduces in thickness on the inside and on the side facing the rear cover foil (negative direction C). The shape of the notches is dimensioned such that it receives the L-profile of the anode collector 10 and of the cathode collector 12.
It should be noted that the frame part 4 is a seam part in the sense of the invention and those sections of the vertical rods 16 and the horizontal rods 18 of the frame part 4 which do not carry a notch 20, are sections of maximum thickness in the sense of the invention. The material of the frame part 4 is electrically non-conducting and has sufficient compressive rigidity that even under axial pressure (along the axis C), the sections of maximum thickness are still thicker than the electronic module 2 and the frame part 4 maintains its shape in a stable manner. Preferred materials are various plastics, ceramics and engineering glasses.
On the front flat face (positive direction C) the frame part 4 carries centring nipples 20 in the sections of maximum thickness, which are aligned with centring holes 24 in the cover foils 6. For clarification purposes, axes F, F′ of the centring nipples 22 and centring holes 24 are shown in the Figure on the left-hand side of the cell 1 (negative direction A). In
To assemble the cell 1 (cf.
As a third embodiment of the present invention a cell block 32 is described below with the aid of the illustration in
As shown in
As is also clear, the screws 36 extend through the through holes 30 of the frame parts 4 and the through holes 24 of the cover foils 6 of the individual cells 1 (see for example the axes F, F′ in
Although the present invention has been described above in its essential features by reference to specific exemplary embodiments, it is understood that the invention is not restricted to these exemplary embodiments, but can be varied within the scope and range defined by the claims.
Thus, for example, the cells in the cell block 34 of the third embodiment are clamped by means of screws, washers and nuts. It is understood that this type of fixing is only exemplary and, for example, a rivet fixing, possibly using suitable pressure plates, is also possible. Where an easy disassembly of the cell stack 34 is desired, a screw fixing is advantageous, while in applications in which the connection or clamping must under no circumstances become detached, a non-detachable connection such as the riveting described above, can be preferred.
The clamping of the cell stack by means of clamping elements, which extend through holes in the frame-shaped sealing seams of the cells 1, is likewise only to be regarded as exemplary. Clamping can also be achieved by means of externally applied clips or sleeves.
The shape of the frame parts 4 shown in
The structure and shape of the electronic module 2, that is of the electrode packet 8 and the collectors 10, 12 in
A sixth embodiment is illustrated in
In a seventh embodiment according to the illustration in
An eighth embodiment is shown in
The fourth to eighth embodiments form variations of the first or second embodiment. The explanations with regard to the first or second embodiment are, where not excluded by the variation, applicable without exception to the fourth to eighth embodiments.
The present invention is suited to all types of storage cells for storing and discharging electrical energy, in particular electrochemical primary and secondary cells of any given type. Particularly preferably the invention is to be used with lithium-ion cells of flat construction and cell blocks assembled therefrom.
A cell block according to the above description, together with connection poles which are connected to the free current collectors 10, 12 of the first or last cell 1i, 1x, and an optional housing, forms a battery or an accumulator which can be used in a vehicle or in other technical applications for supplying an on-board grid or for an electrical drive. Such a battery or accumulator is an electrical energy storage device in the sense of the invention.
It is expressly pointed out that the above list of reference labels is an integral part of the description.
Number | Date | Country | Kind |
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10 2009 011 524.2 | Mar 2009 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/001218 | 2/26/2010 | WO | 00 | 4/19/2012 |