The use of electrically powered medical devices or equipment (ME) connected to a patient is very common in modern medicine. Along with the benefits these devices are designed to bring to a patient, they also can create a potential hazard of electric shock to the patient. Electric shock can be caused by leakage current flowing through the patient's heart, for instance, creating ventricular defibrillation, which a medical device may induce in an earthed patient or sink to earth if the patient is in contact with another source of electricity. Medical equipment is often designed to comply with technical standards. Among such standards, IEC 60601 (“IEC Standard”) is a series of technical standards for the safety and essential performance of medical electrical equipment, published by the International Electrotechnical Commission. The IEC 60601-1 Standard is incorporated by reference herein.
The IEC Standard uses the term “applied part” to refer to the part of the medical device which comes into physical contact with the patient in order for the device to carry out its intended function. Applied parts can be classified as Type B, Type BF or Type CF according to the nature of the device and the type of contact. Each classification has differing requirements from the point of view of protection against electrical shock. The IEC Standard specifies safe levels of patient leakage current flowing through patient applied parts of medical devices in no fault and specific fault conditions.
Type CF is the most stringent classification, being required for those applications where the applied part is in direct conductive contact with the heart or other applications as considered necessary. Type BF is less stringent than CF, and is generally for devices that have conductive contact with the patient, or having medium or long term contact with the patient.
The IEC standard defines acceptable limits for leakage current. Leakage current is understood as current that is not functional. The IEC standard addresses earth leakage current, enclosure leakage current, and patient leakage current. It is desirable to design medical equipment to reduce leakage current.
One or more embodiments of the disclosed subject matter prevent and/or stop unwanted electric current flow (e.g., any current or current above a specified threshold) through a patient via conductive fluid connections between the patient and the medical electrical fluid handling equipment.
Objects and advantages of embodiments of the disclosed subject matter will become apparent from the following description when considered in conjunction with the accompanying drawings.
Embodiments will hereinafter be described in detail below with reference to the accompanying drawings, wherein like reference numerals represent like elements. The accompanying drawings have not necessarily been drawn to scale. Where applicable, some features may not be illustrated to assist in the description of underlying features.
The detailed description set forth below in connection with the appended drawings is intended as a description of various embodiments of the disclosed subject matter and is not intended to represent the only embodiments in which the disclosed subject matter may be practiced. The detailed description includes specific details for the purpose of providing a thorough understanding of the disclosed subject matter. However, it will be apparent to those skilled in the art that the disclosed subject matter may be practiced without these specific details. In some instances, well-known structures and components are shown in block diagram form in order to avoid obscuring the concepts of the disclosed subject matter.
Generally, an aim of one or more embodiments of the disclosed subject matter is to prevent and/or stop unwanted electric current flow (e.g., any current or current above a specified threshold) through a patient via conductive fluid connections between the patient and the medical electrical fluid handling equipment.
Medical electrical equipment or systems may be connected to a patient by one or more non-conductive tubes filled with conductive fluid. Some examples of such equipment or systems include infusion pumps, intravenous pumps, dialysis machines, medical fluid warmers, extracorporeal blood treatment, surgical red blood cell saving, intro-operative and post-operative vacuum suction, and donor apheresis machines. The non-conductive tubes connecting these machines to a patient under treatment may become conductors of electricity, especially in the case where the fluids in the tubes have a significant concentration of dissolved ionic species. In some instances, these tubes may be the only electrically conductive connection between the patient and the medical electrical equipment, for example, where the connection to the patient applied part, such as intravenous needle or catheter, is represented by non-conductive tubes filled with conductive fluid creating a path for the patient leakage current. The tubes can couple voltage induced to the fluid from the medical electrical equipment to the patient. If the patient is connected to a grounded hospital bed or any other conductive apparatus, for instance, thereby closing the circuit, potentially harmful electric current can flow through the patient.
In the situation described above, where the patient is coupled to the medical equipment, another possible path to ground is through the medical equipment to a grounded water source. For example, the medical equipment may be fluidly connected to a municipal water supply by tubing or other connections. In some embodiments, the medical equipment includes a water purification function that receives water from a source (such as a municipal water source) and then purifies the water into a purified product water. It will be understood that such the fluid connection from the medical equipment to the water source also creates a conductive connection, as the water in the tubing will create a conductive path. The water in such a water supply is generally considered to at ground potential, thus potentially grounding the patient connected to the medical equipment.
Another potentially dangerous situation can exist when a patient connected to a fluid handling medical device with tubes that are filled with conductive liquid is subject to the influence of an external voltage source, such as a malfunctioning electrical utility device. In such a case, the fluid handling medical device may close the electric circuit by coupling the conductive fluid flowing through the device to the AC Mains ground feeding it. The current flowing through the patient in the above described situations is known as patient leakage current, with allowable patient leakage current values being specified by national and international standards for medical electrical equipment (as discussed above).
Medical fluid handling apparatus functional requirements can dictate the design configurations which may create electrical coupling between a device's electric circuitry and physiological and treatment fluids. In some instances, a medical fluid handling apparatus may be required to provide the fluidic path sterility. To achieve this frequently the fluidic path comprises a sterile disposable, constructed from hard plastic parts and tubing, for instance. These materials are usually good electrical isolators so energy transfer between fluid flowing in the machine and the machine circuitry is frequently only a result of capacitive or inductive coupling.
Embodiments of the disclosed subject matter include systems, methods, and devices that can detect medical electrical apparatus fault(s) and/or external fault(s) that potentially can cause or has/have caused patient leakage current or an unacceptable increase in or amount of patient leakage current flowing in a non-conductive tube or tubes respectively filled with conductive liquid connecting a patient to the medical electrical apparatus.
Referring to
As illustrated in
It may be undesirable or unpractical to disconnect the patient from applied part 14 due to the type of treatment being performed. Thus, it will be assumed for purposes of this disclosure that the patient 16 is generally at the same electrical potential as the applied part 14 of medical equipment 15. To avoid or reduce the patient leakage current 18, it is desirable to keep the patient floating, or disconnected from the ground or other source of current at a fixed voltage. When the patient is electrically connected to the applied part 14, it is desirable to keep the applied part 14 floating (i.e., disconnected from the ground).
Referring to
The water purification system 22 may purify water 21 into purified water 23.
If applied part 14 and/or 17 form a conductive connection between the patient 16, then a current path 11 may be formed between the patient 16 and ground 19 through purified water 23, water 21, and municipal water supply 20. This is despite the fact that the medical equipment 15 is floating and not electrically connected to the patient. It is desirable to disrupt this current path 11. One way to disrupt this connection is to introduce a sufficiently high impedance somewhere in the electrical path. In an embodiment, the current path may be disrupted, or reduced, by selecting an appropriate level of purification for purified water 23 and/or controlling the physical characteristics of the fluid conduit 24, to produce a sufficiently high resistance in fluid conduit 24. Another embodiment can detect the presence of patient leakage current in current path 11 and in response to the detection, interrupt the conductive connection from the patient to applied parts 14 and/or 17, as described in U.S. Pat. No. 9,636,454, which is incorporated herein in its entirety.
To help illustrate how the purity of the purified water 23 is controlled,
Between a last separated bed deionization filter 226 and a mixed bed deionization filter 223 is a resistivity sensor 222 which indicates when the deionization resin separated bed filters 226 are nearing exhaustion, or at exhaustion. The deionization resin mixed bed filter 223 is still able to hold a predefined minimum magnitude of resistivity but the deionization resin separated bed filters 226 and the deionization resin mixed bed filter 223 may be replaced at the same time. In embodiments, along with the deionization resin separated bed filters 226 and the deionization resin mixed bed filter 223, the carbon filter 228 and ultrafilters 230 along with the interconnecting lines and other components may also be replaced as a single package. A current treatment can be completed in reliance on the deionization resin mixed bed filter 223 before the exhausted filters are replaced. A further resistivity sensor 225 detects unexpected problems with the deionization separated bed filter 223 upstream deionization filters which may require shutdown of the treatment and immediate replacement of the filters. Note that each of the ultrafilters 230 has an air vent. A check valve 150 is located downstream of the ultrafilters 230. The consumer of pure water 234 may be unit such as that of
It will be understood that water purification system 22 produces purified water 23 which has higher resistivity than water 21. Electrical resistivity (also called specific electrical resistance or volume resistivity) is a property of a material that quantifies how strongly it resists electric current. Resistivity or conductivity of water is a measure of the ability of the water to resist or conduct an electric current. The ability of water to resist or conduct an electric current is directly related to the amount of ionic material (salts) dissolved in the water. Dissolved ionic material is commonly referred to as total dissolved solids or TDS. Water with a relatively high TDS will have a low resistivity and a high conductivity. The opposite is true for water with low TDS. A low resistivity indicates a material that readily allows electric current, while a high resistivity material resists the flow of electric current. The SI unit of electrical resistivity is the ohm-meter (Ω·m). The standard for monitoring the purity of water by electrical resistance is termed specific resistance corrected to 25° C. or R-25. Specific resistance for this purpose is based on the resistance of an electrical current between two 1 cm square plates spaced 1 cm apart as measured at 25° C. The resistivity of water will decrease with an increase in temperature. Conductivity will increase with an increase in temperature. The resistivity of absolute pure water is 18.2 (rounded) MΩ×cm at 25° C. or 0.055 micro-siemens/cm. The resistivity of purified water 23 is determined by the water purification system 22. In some embodiments, the resistivity (represented by p) of purified water 23 may be 1 Megaohm-centimeters (1 MΩ·cm). In embodiments, the resistivity is a function of the condition of the resin. An alarm limit can be set to indicate when the resistivity of purified water reaches a predetermined threshold, or the resin can be used for a preset duration. Selecting the particular resin and setting the alarm limit can be adjusted to provide the appropriate level of electrical isolation.
In embodiments, the value of R2 is controlled to be sufficiently high to allow R1 and R3 to be any value, so that the contribution of R2 alone will prevent patient leakage current from exceeding acceptable levels.
Referring to
In
where ρ is given in Ω·m and L and ID are given in meters.
In an embodiment, it is desirable to keep the patient leakage current flowing through current path 11 below 10 micro-amps (pA) when the patient 16 is energized with a test voltage. The test voltage can be selected based on the supply line voltage in a particular locale, with an additional voltage amount added to represent the worst-case scenario. This additional amount can be 10-30%. For example, in certain locations the line voltage is 120 Volt AC, so the test voltage can be set to be 120V plus 10%, or 132V AC. In other locations, the line voltage is 240 V AC, so the test voltage can be set to 240V plus 10%, or 264V.
The resistivity p of the purified water 23 can be 1 MΩ·cm after it is purified by water purification system 22. In this case, the required value of R2 is 1.5×108 Ohms (or 150 MΩ). With the required value of R2, it is possible to select a value for the inner diameter ID and the length L of the fluid conduit 24. Often, tubing comes is standard diameters, so it is more practical to think in terms of a fixed value of ID, and selecting an appropriate length L to achieve the required value of R2.
Table 1 below provides several additional examples of values of ID and L, with the corresponding resistance value and the leakage current resulting when a test voltage of 132 Volts AC (based on the expected line voltage of 120V) is applied to the patient 16, and R2 is the only resistance between the patient 16 and ground 19.
As shown above, the combination of resistivity, inner diameter, and length provides various resistance values for R2. In the examples above, where the test voltage is 120 V AC, to achieve leakage current at 10.37 μA, the water 23 is purified until it has resistivity of at least 1 MΩ·cm, the inner diameter of fluid conduit 24 is 1 cm, and the length is 10 cm. The length and the inner diameter affect the volume flow rate of water from water purification system 22, and can be set to different values, with a corresponding change in the value of the resistivity to ensure that the leakage current does not exceed a required threshold. It will be appreciated, that the above approach can be used when a different line voltage is expected, to select the appropriate water resistivity, tube diameter, and line length.
When the line voltage is 240 V AC, the test voltage can be 264 V. In this scenario, Table 2 below illustrates the correspondence between the resistivity of the water, tube diameter, and line length.
It can be appreciated that when the test voltage is increased, as shown above, the water resistivity is increased, or the inner diameter is decreased, or the line length is increased (or a combination of more than one of these parameters) to bring the leakage current to acceptable levels.
Referring to
The controllers 530 and 535 are configured by hard encoding or programming to check whether a sufficient electrical isolation is provided by fluid conduit 524. The water purification system 522 and/or the medical equipment 515 can detect supply line voltage, from which the system(s) determine a test voltage, as described below. Alternatively, or additionally, the line voltage can be an input parameter set by a user. Here, the systems can validate and confirm that the value input by the user matches the line voltage detected.
Based on the line voltage, a desirable resistance value of fluid conduit 524 can be calculated as described above. At this value, the maximum patient leakage current will not exceed a predetermined maximum value (e.g., 10 μA). The resistance value of conduit 524 can then be calculated when the water purification system 522 and the medical equipment 515 generate a known electrical potential difference and measure the resulting current flow. Based on Ohm's law, the resistance value of the fluid conduit 524 is determined, and compared the desired resistance. If the measured resistance is above the desired resistance, purified water 23 can be provided from water purification system 522 to the medical equipment 515. However, if the measured resistance is not above the desired value, the system can output an alert, such as an alarm or a message to a user interface, notifying a user of the situation.
In embodiments, the system may provide information including the inner diameter of fluid conduit 524 to use and/or the minimum length of the fluid conduit 524. A user of the system can then replace fluid conduit 524 with a size and length recommended by the system, and the above resistance verification can be executed again.
In embodiments, the calculated resistance value of fluid conduit 524 may be above the desired resistance value. As described above, the resistance value is dependent on the resistivity of the water produced by the water purification system 522. If the resistivity of the water decreases, the resistance value of the fluid conduit 524 will decrease correspondingly. In an embodiment, the water purification system 522 and/or the medical equipment 515 measures the resistivity value of the purified water 23 that flows through fluid conduit 524. The resistivity can be measured by one or more resistivity sensors (not shown) in water purification system 522 and/or medical equipment 515. The two systems may communicate the resistivity value over communication link 540.
In embodiments, the resistivity of the purified water 23 decreases over time, as the components of the water purification system 522 are used up. The decrease of the resistivity value is detected and tracked, and the resistance value of fluid conduit 524 is correspondingly decreased. When the resistance value of fluid conduit 524 drops below the desired value (which provides sufficient electrical isolation based on the expected maximum line voltage), the system may output alerts and alarms, and stop or suspend operation. In an embodiment, the system outputs information for a user, instructing the user to replace components of the water purification system 522 which increase resistivity of the purified water, and/or to replace the fluid conduit 524 with a tube of increased length and/or decreased diameter. Changing the physical dimensions of the fluid conduit 524 in this manner allows the resistance of the fluid conduit 524 to increase, without the need to replace components of water purification system 522, while continuing to provide electrical isolation.
According to first embodiments, the disclosed subject matter includes a method of reducing leakage current from a patient to a ground potential through an applied part of a medical device. The method includes defining a maximum permissible leakage current Amax from the patient to the ground potential when the patient is energized to an electric potential V and supplying the medical device with water having a resistivity value p through a fluid conduit having a length L and an inner diameter ID. A value of L and ID is selected to cause the fluid conduit filled with water of resistivity p to have a resistance of R high enough to maintain the leakage current from the patient to the ground potential below Amax.
In other examples of the first embodiments, the value of L and ID satisfies a condition defines as
In still other examples, the method includes fluidly connecting the medical device to the patient with a patient line and conveying medical fluid to or from the patient through the patient line. In still other examples, the method includes fluidly connecting the medical device to a water purification system through the fluid conduit. In still other examples, the method includes fluidly connecting the water purification system to a water source through an input fluid line, flowing source water from the water source to the water purification system, and flowing purified water from the water purification system to the medical device. In still other examples, the input fluid line when filled with the source water has a resistance R1, the fluid line when filled with the purified water has a resistance R2, the patient line when filled with the medical fluid has a resistance R3, and a total resistance of R1+R2+R3 is greater than V/Amax. In still other examples, V is 1500 Volts, and Amax is 10 μA. In still other examples, the resistivity of the purified water is 1 MΩ·cm, the inner diameter of the fluid line is 0.75 cm, and the length of the fluid line is greater than or equal to 0.66 m. In still other examples, the resistivity of the purified water is 3 MΩ·cm, the inner diameter of the fluid line is 0.75 cm, and the length of the fluid line is greater than or equal to 0.3 m. In still other examples, the resistivity of the purified water is 1 MΩ·cm, the inner diameter of the fluid line is 1 cm, and the length of the fluid line is greater than or equal to 1.18 m.
According to second embodiments, the disclosed subject matter includes a medical treatment system. The medical treatment system includes a medical treatment device connected to a patient by an applied part that creates a conductive connection between the patient and the medical treatment device. The medical treatment system also includes a water purification device that is fluidly connected to the medical treatment device with a fluid conduit and fluidly connected to a water source with an input conduit, the water purification device being configured to receive source water having a first resistivity value from the water source and to purify the source water into purified water having a second resistivity value that is greater than the first resistivity value, and to convey the purified water to the medical treatment device. According to embodiments, the water source is at ground potential.
In other examples of the second embodiments, the fluid conduit is a tube having a uniform cross-section of its flow channel with area A and a length L measured from the medical treatment device to the water purification device, and the length L is greater than or equal to
where V is a maximum expected voltage applied to the patient, A is a cross-sectional area of the flow channel, I is a maximum permitted leakage current from the patient to ground when the patient is connected to the medical treatment device, and p is the resistivity of the purified water. In still other examples, V is 1500 volts, I is 10 microamps, and ρ is 1 megohm.cm. In still other examples, the flow channel has a circular cross-section with an inner diameter of 0.75 cm. In still other examples, the flow channel has a circular cross-section with an inner diameter of 1 cm. In still other examples, V is 1500 volts, I is 10 microamps, and p is 3 megohm.cm. In still other examples, the flow channel has a circular cross-section with an inner diameter of 0.75 cm. In still other examples, the flow channel has a circular cross-section with an inner diameter of 1 cm. In still other examples, the medical treatment device is a dialysis cycler.
According to third embodiments, the disclosed subject matter includes a method of operating a medical treatment system. The method includes providing a water purifier that purifies source water into purified water with a resistivity value p, supplying the purified water to a medical treatment component through a first fluid conduit, the medical treatment component being conductively connected to a patient. The method also includes detecting physical dimensions of the first fluid conduit and controlling the water purifier to purify the source water until the resistivity value p of the purified water is at least at a first value, wherein the first value is selected based on the physical dimensions of the first fluid conduit and an acceptable value of leakage current from the patient.
In other examples of the third embodiments, the detecting the physical dimensions includes reading a data storage device embedded in the first fluid conduit. In still other examples, the water purifier measures back pressure in the first fluid conduit under a predetermined input pressure to determine the physical dimensions.
According to fourth embodiments, the disclosed subject matter includes a method of reducing leakage current from an object to a ground potential through an applied part of a medical device. The method includes defining a maximum permissible leakage current Amax from the object to the ground potential when the object is energized to an electric potential V and supplying the medical device with water having a resistivity value ρ through a fluid conduit having a length L and an inner diameter ID. A value of L and ID is selected to cause the fluid conduit filled with water of resistivity ρ to have a resistance of R high enough to maintain the leakage current from the object to the ground potential below Amax.
In other examples of the fourth embodiments, the value of L and ID satisfies a condition defines as
In still other examples, the method includes fluidly connecting the medical device to the object with an object connection line, which may be a hollow fluid tube, and conveying medical fluid to or from the object through the object line. In still other examples, the method includes fluidly connecting the medical device to a water purification system through the fluid conduit. In still other examples, the method includes fluidly connecting the water purification system to a water source through an input fluid line, flowing source water from the water source to the water purification system, and flowing purified water from the water purification system to the medical device. In still other examples, the input fluid line when filled with the source water has a resistance R1, the fluid line when filled with the purified water has a resistance R2, the object line when filled with the medical fluid has a resistance R3, and a total resistance of R1+R2+R3 is greater than V/Amax. In still other examples, V is 1500 Volts, and Amax is 10 μA. In still other examples, the resistivity of the purified water is 1 MΩ·cm, the inner diameter of the fluid line is 0.75 cm, and the length of the fluid line is greater than or equal to 0.66 m. In still other examples, the resistivity of the purified water is 3 MΩ·cm, the inner diameter of the fluid line is 0.75 cm, and the length of the fluid line is greater than or equal to 0.3 m. In still other examples, the resistivity of the purified water is 1 MΩ·cm, the inner diameter of the fluid line is 1 cm, and the length of the fluid line is greater than or equal to 1.18 m.
According to fifth embodiments, the disclosed subject matter includes a medical treatment system. The medical treatment system includes a medical treatment device connected to an object by an applied part that creates a conductive connection between the object and the medical treatment device. The medical treatment system also includes a water purification device that is fluidly connected to the medical treatment device with a fluid conduit and fluidly connected to a water source with an input conduit, the water purification device being configured to receive source water having a first resistivity value from the water source and to purify the source water into purified water having a second resistivity value that is greater than the first resistivity value, and to convey the purified water to the medical treatment device. According to embodiments, the water source is at ground potential.
In other examples of the fifth embodiments, the fluid conduit is a tube having a uniform cross-section of its flow channel with area A and a length L measured from the medical treatment device to the water purification device, and the length L is greater than or equal to
where v is a maximum expected voltage applied to the object, A is a cross-sectional area of the flow channel, I is a maximum permitted leakage current from the object to ground when the object is connected to the medical treatment device, and ρ is the resistivity of the purified water. In still other examples, V is 1500 volts, I is 10 microamps, and p is 1 megohm.cm. In still other examples, the flow channel has a circular cross-section with an inner diameter of 0.75 cm. In still other examples, the flow channel has a circular cross-section with an inner diameter of 1 cm. In still other examples, V is 1500 volts, I is 10 microamps, and p is 3 megohm.cm. In still other examples, the flow channel has a circular cross-section with an inner diameter of 0.75 cm. In still other examples, the flow channel has a circular cross-section with an inner diameter of 1 cm. In still other examples, the medical treatment device is a dialysis cycler.
It is, thus, apparent that there is provided, in accordance with the present disclosure, leakage current reduction through water path isolation. Many alternatives, modifications, and variations are enabled by the present disclosure. Features of the disclosed embodiments can be combined, rearranged, omitted, etc., within the scope of the invention to produce additional embodiments. Furthermore, certain features may sometimes be used to advantage without a corresponding use of other features. Accordingly, Applicants intend to embrace all such alternatives, modifications, equivalents, and variations that are within the spirit and scope of the present disclosure.
This application claims priority to and the benefit of U.S. Provisional Patent Application No. 63/042,738 filed Jun. 23, 2020, which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/038682 | 6/23/2021 | WO |
Number | Date | Country | |
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63042738 | Jun 2020 | US |