In the following description of the embodiments with reference to the drawing, identical parts or parts which are the same with respect to function are provided with the same reference numerals.
The term “electrical multiphase machine” is intended to cover all electrical machines for the operation of which more than one electrical phase is required. These are in particular: electrical rotary drives, electromagnetic bearings, magnetic bearings, rotary drives with a separate magnetic bearing, bearingless motors, rotary field machines, pumps, pumps with a magnetically journalled rotor.
The stator 3 has a winding, namely a drive winding which in this embodiment has three strands 51, 52, 53, which each belong to a different electrical phase, i.e. the drive winding is configured as three-phase. By means of the drive winding, a magnetic rotary field can be generated as a drive field, which effects a torque at the rotor 2 whereby it is set in rotation.
It is understood that the rotary drive can also be made as two-phase in more or less the same manner, i.e. with a drive winding which has two strands or n-phased (where n>3), i.e. with a drive winding which has n strands.
The drive winding with the three strands 51, 52, 53 is wound in a manner known per se on the stator 3 and thus forms a plurality of discrete coils for generating the magnetic drive field. In this arrangement, a plurality of discrete coils can be electrically interconnected in a parallel circuit or in a series circuit. The totality of all of the discrete coils electrically interconnected in parallel or in series is termed a strand 51 or 52 or 53 of the drive winding. It is, of course, also possible that each strand 51, 52, 53 includes only one discrete coil.
Each strand forms a separate electric phase with the part of the setting device 4 supplying it. The setting device 4 can supply each strand 51, 52, 53 with a phase current Ia, Ib, Ic or phase voltage Ua, Ub, Uc respectively as the setting parameter. The setting device 4 may therefore be configured as a current setter or as a voltage setter for the drive winding. In the following, reference is made to the case that the setting device 4 is configured as a current setter.
The first embodiment is therefore a three-phase permanent magnet energized rotary field motor. The setting device 4 includes a separate power amplifier 41a, 41b or 41c for each strand 51, 52, 53 so that the setting parameter Ia, Ib, Ic, Ib, Ic or Ua, Ub, Uc for each strand 51, 52 or 53 can be regulated independently of the setting parameter for the other strands.
In the first embodiment the three power amplifiers 41a, 41b, 41c are each bridge branches of an amplifier unit 41 which is, for example, part of a multiphase current setter of which only the power part is shown in
A bridge branch of the amplifier unit 41 is provided for each strand 51, 52, 53 of the drive winding is as a separate bipolar power amplifier 41a, 41b or 41c. The term “bipolar” means that both the phase currents and the phase voltages can assume a positive or negative sign. Each bridge branch can supply the associated strand 51 or 52 or 53 with the phase current Ia, Ib, Ic or phase voltage Ua, Ub, Uc in each case by means of power switches T and freewheeling diodes F in a manner known per se. The power switches T are, for example, switching transistors configured as field-effect transistors (FETs), MOS-FETs or particularly insulated gate bipolar transistors (IGBTs). The amplifier unit 41 is operated with two operating potentials designated + and − in
Each strand 51, 52, 53 is connected, on one hand, to the bipolar power amplifier 41a, 41b, 41c supplying it. On the other hand, each strand is connected to a common connection point VP. In the present embodiment, the three strands 51, 52, 53 of the drive winding are therefore connected in a star-point circuit with the common connection point VP (that is the star point in this case) being loadable, i.e. being connected to a loadable potential. The potential of the connection point is usually selected and stabilized so that it is located exactly in the middle between the two operating potentials +,−.
In accordance with the invention, an active control element 44 is provided for shifting the potential of the connection point VP. The term active control element thus means a controllable device which actively sets and maintains the potential of the connection point at a predefined value, for example a voltage source which can be regulated.
The active control element 44, as in the present embodiment, is preferably configured as a bridge branch 44 of the amplifier unit 41, i.e. in the same way as the power amplifiers 41a, 41b, 41c. The control element 44 therefore includes—like the other bridge branches—two power switches T1 and T2, each provided with a freewheeling diode F1, F2 connected in parallel. On the one hand, the power switch T1 is connected to the positive operating potential + and, on the other hand, to the common connection point VP. The power switch T2 is connected, on the one hand, to the negative operating potential—and, on the other hand, to the common connection point VP. The control and regulation devices for the active control element 44 are likewise provided in the regulator unit 42.
The power amplifiers 41a, 41b or 41c and active control element 44 are operated by the method known per se of pulse width modulation (PWM). During the operation, desired values for the phase currents Ia, Ib, Ic are calculated from the sensor signals in the regulator unit 42. The regulator unit 42 then determines for each of the phase currents Ia, Ib, Ic the mark to space ratio for the two power switches T of the respective power amplifier 41a, 41b, 41c configured as a bridge branch and controls the corresponding power switches T by a signal so that this mark to space ratio is realized and the desired phase current is impressed as the setting parameter in the corresponding strand 51, 52, 53.
The active control element 44 is activated in more or less the same manner. If the two power switches T1 and T2 are activated with a fixed mark to space ratio of 50%, i.e. the power switch T1 is open and closed just as often or just as long in time as the power switch T2, then the potential of the connection point VP is exactly in the middle between the two operating potentials +, −, or in other words, the two operating potentials +, − are symmetrical as regards the potential of the connection point VP. This operating condition corresponds to the condition of a star-point circuit in which the star point is stabilized to a potential in the middle between the two operating potentials.
If a phase current is to be impressed in one of the strands 51, 52, 53 which exceeds the maximum current capable of being generated on average with half the operating voltage, the regulator unit 42 changes the mark to space ratio of the two power switches T1 and T2 of the active control element 44. The potential of the connection point VP is shifted thereby. If, for example, the power switch T2 is closed more often or kept closed longer than the power switch T1, the potential of the connection point VP is shifted in the direction of the negative operating potential −. If, however, the mark to space ratio is changed so that the power switch T1 is closed more often or is kept closed longer than the power switch T2 then the potential of the connection point VP is shifted in the direction of the positive operating potential. It is possible by this measure to lower the potential of the connection point VP at least approximately down to the negative operating potential—or to elevate it up to the positive operating potential +. By this shifting of the potential of the connection point, the resulting voltage applied to the strand 51 or 52 or 53 can be increased or reduced in a controlled manner depending on which phase current is needed in this strand 51 or 52 or 53. The regulator unit includes the control means for shifting the potential of the connection point VP in a controlled manner and to stabilize it at a predefined value.
The solution proposed in accordance with the invention has the advantage that it is less complex apparatus-wise and nevertheless ensures a high dynamic response. When configured with bridge branches, the number of power switches and flywheel diodes can be halved from four to two as compared to the known solution with an H-bridge circuit. In the embodiment of the solution in accordance with the invention, two additional power switches are admittedly needed for the active control element 44; however, the number of power switches T and freewheeling diodes F for an n-phase machine is reduced overall by 2(n−1). This represents a major advantage with respect to the reduction in costs and also to space requirement. At the same time, at least approximately the same dynamic response can be achieved as with the H-bridge circuits, since by shifting the potential of the connection point VP, at least approximately the full potential difference is available between the two operating potentials +, − with both signs for application to the strands of the phases. In known star point circuits this is not the case, for example, there only half of the difference of the operating potentials is available, meaning a significantly lower dynamic response.
The amplifier unit 41 includes three bridge branches, two of which serve as power amplifiers 41a, 41b for the two strands 51, 52 and one as the active control element 44 with which the potential of the common connection point VP can be shifted in a controlled manner to any desired values between the two operating potentials +, −.
An amplifier unit 41 of the type shown in
Depending on the type of electrical multiphase machine, it is possible that greatly differing currents have to be impressed in the strands of the various phases. In an electrical rotary drive additionally having magnetic bearings, at least two windings are usually provided, namely a drive winding and a control or bearing winding, each of which may be configured in multiphase.
Typically, the strands of the drive winding have a substantially higher current requirement than the strands of the bearing winding. It is then of advantage with the amplifier unit 41 in accordance with
If the electrical multiphase machine is configured, for example, as a rotary drive with a magnetically journalled rotor and has a two-phase drive winding and a four-phase control or bearing winding, it is possible to use three amplifier assemblies 41 each configured in accordance with
Alternatively, it is also possible to connect all six strands of such a multiphase machine—i.e. the two strands of the drive winding and the four strands of the bearing winding—to the same connection point VP in the same manner more as less as in
A second embodiment of an electrical multiphase machine in accordance with the invention is shown in
A bearingless motor 1 is disclosed for example in WO-A-96/31934. The bearingless motor owes its name to the fact that in this electromagnetic rotary drive the rotor 2 is journalled without contact with respect to the stator 3 by means of magnetic forces, with no separate magnetic bearings being present for the rotor 2. For this purpose, the stator 3 is designed as a bearing and drive stator including two windings, namely a drive winding 5 for generating a magnetic drive field which effects a torque on the rotor 2, and a control winding 6 for generating a magnetic control field with which the position of the rotor relative to the stator 3 can be regulated. With these two windings 5, 6 a magnetic rotary field can therefore be produced which, on the one hand, effects a torque on the rotor 2 causing it to rotate, and which, on the other hand, exerts an optionally adjustable transverse force on the rotor 2, so that its radial position can be actively controlled or regulated respectively. Thus, three degrees of freedom of the rotor can be actively regulated. With respect to three further degrees of freedom, namely its axial deflection in the direction of the axis of rotation and tilts with respect to the plane which is perpendicular to the axis of rotation (two degrees of freedom) the rotor is stabilized passively magnetically, that is non-controllably, by reluctance forces. The axis of rotation about which the rotor 2 rotates in the operating condition when it is in an exactly centered position as regards the stator 3, defines the Z axis of a system of coordinates X, Y, Z which is fixed as regards the stator 3. The direction of the Z axis is termed the axial direction, the radial position of the rotor is its position in the plane perpendicular to the axis of rotation dictated by the two other coordinate axes X, Y. The system of coordinates has its origin in the center of the stator 3.
In the second embodiment, the drive winding has two strands 51, 52 and the control winding 6 has two strands 61,62 i.e. both windings are configured as two-phase, providing two drive phases and two control phases.
With the bearingless motor, the drive winding 5 and the control winding 6 are preferably configured so that their number of pole pairs differs by one, i.e. when the drive winding has p pole pairs, the control winding has p±1 pole pairs. In the embodiment described here, the drive winding 5 has the pole pair number 1, that is it is two-pole, and the control winding 6 has the pole pair number two, that is it is four-pole.
The rotor 2 is configured as a permanent magnet, disk or ring-shaped rotor 2, here, for example, with a permanent magnet ring 21 and an iron yoke 22 arranged radially internally as regards the ring 21.
For the control and supply of the individual strands 51, 52, 61, 62, the setting device 4 includes two amplifier units 41. Each amplifier unit 41 is configured substantially the as shown in
The device for signal processing, control and regulation for the amplifier units 41 are grouped together symbolically in the regulator unit 42.
Since the drive phases usually have a significantly higher current requirement than the control phases, one strand 51, 52 each of the drive winding 5 is connected to a strand 61, 62 of the control winding 6 in each of the two amplifier assemblies 41 via the common connection point VP, that is each connection point VP is connected to precisely one strand 51, 52 of the drive winding 5 and to precisely one strand 61, 62 of the control winding 6. The amplifier unit 41 shown at the top in
Other combinations of the various phase are naturally also possible. For example, one of the two amplifier units 41 may supply the two strands of the drive winding 5 and the other amplifier unit 41 the two strands of the control winding 6. It is furthermore possible, in a departure from the representation of
It is understood that also another number of phases may be provided for the drive winding and/or control winding. Also, such configurations are possible in which the number of strands connected to the same connection point differs for differing connection points, i.e., for example, one connection point is connected to two strands whilst another is connected to four strands.
If during operation a mark to space ratio of 50% is selected in each case for the power switches T1, T2 of the two active control elements 44 in the amplifier units 41, a potential results at each of the two connection points VP which is precisely in the middle between the two operating potentials +,−. The voltage highest in amount that can be applied to one of the strands 51, 52, 61, 62 is then half the operating voltage, i.e. half the difference between the two operating potentials +,−. The regulation of the phase current (or of the phase voltage) takes place via the mark to space ratio of the two power switches T of the bridge branch supplying the strand belonging to this phase.
If, for example, more current should be impressed in the strand 51 of the drive winding 5 than is possible by half the operating voltage in time average, the mark to space ratio of the power switches T1 and T2 of the associated active control element 44 is altered so that the potential of the connection point VP is shifted from its symmetrical position. Consequently, the resulting voltage applied to the strand 51 of the drive winding 5 being increased or decreased, depending on which torque and which phase current derived therefrom is required by the rotary drive 1.
The voltage required for the magnetic bearing at the strands 61, 62 of the control winding 6 is ensured more or less in the same manner by more setting voltage being made available to the strands 61, 62 of the control winding 6 at the cost of the setting parameter for the drive winding.
Thus, by means of the additional active control elements 44, the potential of the connection points VP is shifted as a function of the setting parameters required.
The electrical multiphase machine in accordance with the invention may also be configured in particular as an electromagnetic rotary drive with a magnetically journalled rotor wherein at least one separate magnetic bearing is provided for the rotor, i.e. wherein at least one stator is provided for the drive and at least one stator, different thereto, is provided for the magnetic bearing of the rotor.
Furthermore, the multiphase machine in accordance with the invention may also be configured in particular as a magnetic bearing. A configuration is also possible in which a bearingless motor is combined with separate magnetic bearing devices.
A further preferred embodiment of the multiphase machine in accordance with the invention is that of a pump, specifically a rotational pump. The pump can in particular be configured according to the principle of the bearingless motor. The rotor can then be configured as an integral rotor, that is the rotor functions both as the rotor of the motorized rotary drive and as the rotor of the pump. Reference is made to the already cited documents with respect to further details of such a rotational pump.
Number | Date | Country | Kind |
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06405241.8 | May 2006 | EP | regional |