This application claims the benefit of the filing date under 35 U.S.C. § 119(a)-(d) of German Patent Application No. 102020132994.6, filed on Dec. 10, 2020.
The present invention relates to an electrical plug device and, more particularly, to an electrical plug device with a blocking mechanism.
Electrical plug devices for electrical plug connections, in particular connectors or sockets, are known. An electrical plug device generally comprises a connector housing for receiving at least one electrical contact element. The connector housing is plugged together with a mating housing of a mating connector configured to be complementary. In a state when plugged together, an electrical contact element of the plug device can be electrically connected to an electrical contact element of the mating connector.
In order to facilitate a plug device being plugged to a mating connector and also to secure the plug device against unintentional release of the plug connection when plugged together with the mating connector, connection aids that form a drive device for the plugging motion are often provided and can hold the mating housing at the connector housing. In order to secure such a connection aid in a holding position in which the mating housing is held at the connector housing, position assurance elements can be used with which the connection aid in a securing position of the position assurance element is fixed in the holding position.
The known devices are indeed useful to hold the connector and mating connector together. In particular with high-voltage connections, for example, in electrical systems of electric vehicles, it is additionally necessary to prevent the plug device and the mating connector from being plugged together incompletely or improperly. In addition, it is desirable, in particular in the high-voltage sector, to provide plug devices with which a sealed connection between the connector housing and the mating housing is possible.
An electrical plug device includes a connector housing pluggable with a mating housing, a connection aid engageable with the mating housing, a position assurance element held at the connector housing and displaceable from an open position to a securing position, and a blocking mechanism. The connection aid is movable from a plugging position to a holding position. The connector housing in the plugging position is connectable to the mating housing. The mating housing in the holding position is held at the connector housing. The connection aid in the open position is movable from the plugging position to the holding position and in the securing position is fixated in the holding position. The blocking mechanism blocks the position assurance element in the open position and has a release element with which the blocking mechanism is released in a state of the connector housing and the mating housing being plugged together.
The invention will now be described by way of example with reference to the accompanying Figures, of which:
The invention shall be explained hereafter in more detail by way of example using embodiments with reference to the drawings. The feature combinations illustrated in the embodiments by way of example can be supplemented by further features according to the explanations herein, in accordance with the properties of the electrical plug device of the invention that are required for a specific application. Individual features can also be omitted in the embodiments described if the effect of this feature is irrelevant for a specific case of application. The same reference numerals in the drawings are used for elements having the same function and/or the same structure.
A first embodiment of electrical plug device 1 according to the invention and an assembly according to the invention for establishing an electrical plug connection 3 comprising plug device 1 shall first be discussed with reference to
Electrical plug device 1, hereinafter plug device 1, is used to establish an electrical plug connection to a mating connector 5. In the embodiment shown, plug device 1 and mating connector 5 are used to establish a so-called 90° plug connection, i.e., a plugging direction 7 runs perpendicular to a lead direction 9 along which an electrical lead of plug device 1 extends.
Plug device 1, shown in
Plug device 1 comprises connection aid 13, shown in
Plugging position 25 is indicated in
Position assurance element 15 can be displaced from an open position 31, shown in
In the plugging position 25 of the connector housing 11, the connector housing 11 is open at least in sections for the connection to the mating housing 19 or, in other words, accessible to or ready to receive the mating housing 19. The connection aid 13 is configured such that it holds the mating housing 19 at the connector housing 11 in the holding position 27 when the mating housing 19 in a final position is arranged relative to the connector housing 11. With a motion of the connection aid 13, the mating housing 19 can be drawn into the connector housing 11, at least in sections, or pushed thereover depending on the configuration.
To block position assurance element 15 in open position 31, a blocking mechanism 35 is provided by way of which position assurance element 15 is blocked in open position 31 and which comprises at least one release element 37, shown in
Position assurance element 15 of the first embodiment of electrical plug device 1 shall be described in more detail hereafter, in particular with reference to
By being held on outer side 29, interior space 17 of connector housing 11 can be configured independently of position assurance element 15. In particular, position assurance element 15 does not penetrate into interior space 17, as shown in
In order to configure an interior space 17 of the connector housing 11 independently of the position assurance element 15 and in particular to obtain an interior space 17 that is closed off from the exterior, the position assurance element 15 does not project into the interior space 17. In an embodiment, also no part of the connection aid 13 projects into the interior space 17.
For displaceable guidance, the position assurance element 15 comprises two guide structures 47 on an underside 43, as shown in
Position assurance element 15 comprises two release elements 37 which are disposed opposite one another along a transverse direction 57 of connector housing 11, as shown in
Arranged at oppositely disposed ends 61 of wings 59 are respective chamfered sections 63, shown in
Release elements 37 configured as wings 59 can be resiliently deflected away from connector housing 11. As a result of the resilient deflection, the release element 37 can return to its original position when it is not deflected from the mating housing. Each release element 37 is provided with an opening 67 which is shown as a passage opening 67 by way of example only. Instead of a passage opening 67, opening 67 can also be formed as a recess or indentation extending from underside 43 into respective wing 59.
Connector housing 11 is provided with locking elements 69, shown in
Locking elements 69 and release elements 37 are both parts of blocking mechanism 35.
In order to hold position assurance element 15 also in securing position 33, assurance element 15 comprises a catch element 73, shown in
Catch element 73 comprises a catch tab 77 projecting on underside 43 of position assurance element 15 and a resiliently deflectable arm 79 on which catch tab 77 is arranged, as shown in
Resiliently deflectable arm 79 extends along direction of displacement 41 and is resiliently deflectable substantially along plugging direction 7. Resiliently deflectable arm 79 is, in an embodiment, arranged centrally on position assurance element 15 along transverse direction 57. The resiliently deflectable arm is arranged in direction of displacement 41 on the side of position assurance element 15 on which wings 59 are also disposed. On a side which in direction of displacement 41 is disposed oppositely, position assurance element 15 is provided with a projection 81 shown in
Position assurance element 15 is provided with a viewing window 83, shown in
Connection aid 13 shall be briefly discussed hereafter. Reference is presently made in particular to
Connection aid 13 therefore comprises two arms 89, shown in
As shown in
In plugging position 25, which is indicated in
To facilitate plugging connector housing 11 and mating housing 19 together, connection aid 13 on each of its arms 89 comprises a tooth 101 (shown in
Mating housing 19 is provided with two continuations 105, shown in
As shown in
The process of plugging connector housing 11 and mating housing 19 together shall be described briefly hereafter with reference to
By further actuating connection aid 13 in direction of holding position 27, mating housing 19 is moved farther in plugging direction 7 and continuations 105 move into two gaps 65. As a result, two wings 59 are raised and blocking mechanism 35 is released in that locking elements 69 are no longer in engagement with wings 59. This is shown in
Position assurance element 15 can then be moved along direction of displacement 41 to securing position 33, shown in
Due to the fact that position assurance element 15 can only be moved from open position 31 to securing position 33 when mating housing 19 is completely plugged together with connector housing 11, it can be prevented that connection aid 13 is moved to holding position 27 and that position assurance element 15 to securing position 33 without a completed plug connection.
In state 39 when plugged together, a common interior space enclosed by housings 11 and 19 is, in an embodiment, sealed off from the exterior. In particular, at least one sealing element can be disposed between two housings 11 and 19.
A second embodiment of an assembly 3 according to the invention with a plug device 1 according to the invention shall be described hereafter with reference to
Due to this orientation, which differs from the first embodiment, blocking mechanism 35 is also configured differently than in the previous embodiment. Position assurance element 15, as shown in
A catch receptacle 117, configured as a recess with a rectangular cross section is provided as locking element 69 at connector housing 11, in which catch projection 111 can be held in open position 31 in a positive-fit manner in direction of displacement 41. This prevents position assurance element 15 from being displaced in open position 31 as long as blocking mechanism 35 has not been not released. This is illustrated in
When connector housing 11 and mating housing 19 are plugged together, a trigger element 106, in width direction 57 arranged in the middle of mating housing 19, is inserted into gap 65 between release element 37, i.e. free end 113, and the remainder of connector housing 11.
Trigger element 106 provided as continuation 105 with a leading chamfer 119, wherein leading chamfer 119 is complementary to leading chamfer 115, raises resiliently deflectable arm 79 during the plugging process, i.e., away from connector housing 11. As a result, catch projection 111 is raised out of catch receptacle 117. This is illustrated in
In securing position 33, projection 81 of the position assurance element is arranged on part of connection aid 13 so that it can no longer be moved out of holding position 27. Connection aid 13 configured as a lever 23 can comprise a recess 93, shown in
Catch projection 111 strikes against a mating projection 121 in order to hold position assurance element 15 in securing position 33. Mating projection 121 can have a rectangular cross section and also define catch receptacle 117 in direction of displacement 41, as shown in FIG. 16. In other words, mating projection 121 with its two sides disposed in direction of displacement 41 can define two different receptacles or recesses 117 and 123 which respectively correspond to two positions 31 and 33 of position assurance element 15.
The electrical plug device 1 can be used for a 90° plug connection, for a 180° plug connection, or for plug connections in which a different angle is formed between the electrical conductors to be connected. In the case of a 180° plug connection, a plugging direction along which the connector housing 11 can be plugged to the mating housing 19, may be parallel to a direction of displacement of the position assurance element 13. In the case of a 90° plug connection, the plugging direction may be transverse to the direction of displacement.
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20220190520 A1 | Jun 2022 | US |