This is a continuing application, under 35 U.S.C. § 120, of copending international application No. PCT/EP2003/010763, filed Sep. 27, 2003, which designated the United States; this application also claims the priority, under 35 U.S.C. § 119, of German patent application No. 102 46 450.2, filed Oct. 4, 2002; the prior applications are herewith incorporated by reference in their entirety.
The invention relates to an electrical plug-in connector, in particular in the form of a cable plug-in connector or a device connection plug.
In order to achieve a particularly good seal, it is known to insert sealing rings in the contact-protection sleeves surrounding the pin contacts of a plug-in connector. The sealing rings act as axial seals, i.e. are compressed when the socket and plug parts are connected. In this case, sealing forces are introduced into the plug-in connection. In order to ensure a permanent seal, for this reason, materials, which have a particularly high strength are always required for producing the plug-in connector or additional securing elements are always required for securing the plug-in connection.
It is accordingly an object of the invention to provide an electrical plug-in connector that overcomes the above-mentioned disadvantages of the prior art devices of this general type, which closes in a particularly reliable and sealing manner.
With the foregoing and other objects in view there is provided, in accordance with the invention, an electrical plug-in connector. The connector contains parts to be connected to each other for forming a plug/socket connection having plug-in connectors. A connection mechanism closes automatically when the parts are joined together. A contact-protection sleeve is provided and a radial seal is disposed on the contact-protection sleeve, for sealing the parts connected to one another, in a region of overlap between the plug-in connectors connected to one another.
According to the invention, the plug-in connector has a connection mechanism, which closes automatically when the parts to be connected are joined together. Furthermore, the plug-in connector has a radial seal for the purpose of sealing the parts, which are connected to one another. The connection mechanism is configured to connect the plug-in connector to a further plug-in connector such that the radial seal is disposed in the region of overlap when the plug and the socket part are plugged together. When the socket part and the plug part are connected, the contact-protection sleeves, which are fitted on the socket part and which surround the plug sockets, can be pushed into corresponding contact-protection sleeves which surround the pin contacts on the plug part with a spacing. The radial seal is advantageously disposed in the region of the contact-protection sleeve, preferably on the contact-protection sleeve of the plug part.
One basic principle of the invention relates to replacing the axial seal, which has been used to date with a radial seal. The sealing forces thus act radially, i.e. in the direction of the circumference of the plug-in connector and no longer in the axial connection direction of the plug-in connector. The radial seal therefore acts without sealing forces needing to be introduced into the plug-in connection. In other words, the sealing forces need no longer be applied through the plug-in connection or through additional securing apparatuses. This solution makes it possible to simplify the configuration of the plug-in connector. In particular, it may be manufactured completely from plastic without additional securing apparatuses being required, since only the grip of the plug-in connection, but no longer the sealing forces, need to be protected. The plug-in connectors obtained in this manner with force-free locking or latching are not only simple in design terms, but also have a particularly good seal, with the result that, for example, the requirements in accordance with IP 67 are fulfilled. A simple configuration of the plug-in connector is likewise achieved owing to the positive locking. In a very favorable case, only two parts are required for the connection, which can be plugged onto one another without using a tool. In this case, the plug-in connector according to the invention may be, for example, a cable plug-in connector or a device connection plug.
In order to produce the plug-in connection, in this case a locking tongue is preferably used which connects the plug and the socket part to one another. Such a locking tongue is known, for example, from the German patent DE 34 40 043 C2, in particular from patent claims 1 to 4 therein. Since the locking is force-free owing to the use of a radial seal, it is sufficient to attach a single locking tongue. Despite the asymmetrical locking, a secure and tight connection is possible since there are no longer any counter-forces acting on the locking.
In order to mount the device connection plug on a device wall, for example a luminaire housing, the plug has a mounting element, for example, in the form of a stop collar. An axial seal is fitted to the mounting element, by which seal the stop element bears against the housing wall surrounding the mounting opening. Furthermore, the plug-in connector bears a thread for the purpose of securing the stop collar on the housing wall by a screw connection.
In one development of the invention, a two-part device connection plug is proposed which requires a much smaller housing bushing. Accordingly, the electrical plug-in connector contains an adapter element and a contact carrier, which can be connected to the adapter element. For this purpose, a specially configured adapter element having a bushing connection piece is used, with the result that the device connection plug can be used even in the case of housing bushings which have been narrowed to the dimensions of the cable diameter plus the housing wall thickness. The adapter element can be combined with the plug or socket contact carriers of the plug-in connector. One particular advantage is the fact that it is not necessary for the user to change existing housing holes. Second, in each case only one new adapter connection piece needs to be developed and produced, since it can be combined with already existing modules.
If the plug-in connector is in the form of a cable plug-in connector, it has an automatically closing connection mechanism for the purpose of connecting the contact carrier of the plug-in connector to a strain-relief device and a radial seal for the purpose of sealing the parts, which are connected to one another. In another embodiment, the strain-relief device can simply be pushed onto the contact carrier. This considerably simplifies assembly. In this case, the strain-relief device is preferably pushed onto the contact carrier axially, i.e. in the longitudinal direction of the plug. The preferably sleeve-like strain-relief device is in this case, in accordance with a further embodiment of the invention, fixed to the contact carrier by a latching connection. The largely preassembled nature in which, for example, the strain-relief device and the contact carrier have already been connected to one another, makes the plug-in connector easy to use and easy to install.
The radial seal, which is provided for purpose of sealing the connection, is disposed in the region of overlap between the strain-relief device and the contact carrier. The strain-relief device, which has been pushed onto the contact carrier, is preferably fixed with the aid of a union nut, which is fitted at one end. The union nut at the same time serves the purpose of providing a further seal with respect to the cable emerging from the plug-in connector.
Even the embodiment as a cable plug-in connector may have, at one end, the above-described connection mechanism for the purpose of connecting a complementary plug part. The contact carriers of cable plug-in connectors and device connection plugs preferably have an identical configuration in this regard.
The contact carrier has a contact region, which is disposed opposite the plug or socket face, for the purpose of connecting the conductors. The connection region preferably contains so-called push-in contacts, into which the conductors can be inserted in a simple manner. The wiring complexity is thus very low. The push-in contacts are in this case, in particular, in the form of spring-force terminals. However, screw, crimping, soldered or insulation displacement connections may also be used, for example. It is particularly advantageous if spring-force terminals are equipped with a double connection for two conductor ends per pole. In this case, the strain-relief device is preferably configured such that it ensures the connection of two round cables parallel to one another in one plug-in connector.
It is particularly advantageous if the connection mechanism can be opened only using an actuating tool. This fulfills the requirements for re-connectable service plug-in connectors in accordance with EN 61535. With the particular configuration of the radial seal, in particular when release takes place by use of a tool, there is initially a form of pre-release of the plug-in connection. As a result, the frictional forces, which are then still to be overcome, of the radial seal between the connection parts, are no longer so large. It is thus possible for the connection to be released particularly easily.
In a further advantageous embodiment of the invention, the plug-in connector contains a corresponding opener for the purpose of unlocking the connection mechanism. It is thus possible to use a plug-in connector, which can only be opened using a tool even in cases where plug-in connectors, which need to be opened by hand are usually used, without this resulting in additional complexity for the user. In this case, the opener is connected to the plug-in connector such that it can be released, preferably so as to form a latching or a snap connection. Furthermore, suitable encoding measures can be used to ensure that the opener can only be mounted on those plug-in connectors for which the use of the opener is desired.
A particularly simple but nevertheless reliable actuation of the connection mechanism is possible by an opener. The opener has a release element for the purpose of unlocking the connection mechanism, which is fitted to an actuating element, which can preferably be deflected by hand. Such an opener can be of integral construction and can be made completely from plastic, as a result of which it can be produced in a particularly cost-effective manner.
In one further preferred embodiment of the invention, the contact-protection sleeves surrounding the plug-in contacts are configured such that, in addition to protection against rotation by the use of corresponding encoding elements, protection against plugging is also achieved as regards plugging together pairs of plugs, which are not associated with one another.
Other features which are considered as characteristic for the invention are set forth in the appended claims.
Although the invention is illustrated and described herein as embodied in an electrical plug-in connector, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction and method of operation of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
Referring now to the figures of the drawing in detail and first, particularly, to
For mounting on the device wall 2, the contact carrier 4 has a circumferential stop collar 8. In order to seal the plug-in connector 1 to the housing wall 2, an axial seal 9, for example in the form of a sealing ring, which is clad on one side with an adhesive film, is fitted to the stop collar 8. The plug-in connector 1 is inserted into the housing opening from a housing interior 10 and is fixed externally on the device wall 2 with the aid of a fixing nut 11. When the fixing nut 11 is tightened, the sealing ring 9 is then compressed, and seals the mounting opening. A corresponding external thread 12 is fitted to the contact carrier 4 in the region of the stop collar 8.
As depicted in
In order to form a reliable connection to the corresponding socket part, a locking tongue 16 is provided which can be inserted into a longitudinal shaft 18, which extends in the plug-in direction 17, in the plug housing 4, and whose locking hook 19, which is fitted at one end, engages in a correspondingly provided locking window 20 to provide a secure fixing, see
Directly at the foot of the covering 7, a radial seal 21 is applied around the external covering 7 of the contact-protection sleeves 6. The radial seal 21 extends into a correspondingly provided accommodating groove 22. In this case, a conventional 0-ring may be used as the radial seal 21, which in this case assumes the triangular form of the protective covering 7 when it is applied.
The plug face lying on the front side 3 in turn has three contact-protection sleeves 24, which surround the three contact sockets 25 (N, L, ground). A covering 26, which is in turn essentially triangular in cross section, is disposed around the contact-protection sleeves 24. However, the protective casing 26, in contrast to the above-described plug part 1, does not protrude beyond the front end side 3 of the contact carrier 4, but ends with it. Even the socket part 23 has a longitudinal shaft 18, which extends in the plug-in direction 17, for the purpose of accommodating a locking tongue and corresponding locking windows for latching the latching hooks.
In a further embodiment of the invention, the plug-in connector is in the form of a cable plug-in connector. In FIGS. 7 to 9, here in turn a three-pole embodiment of a corresponding plug part 27 is shown. A strain-relief device 28, which is fixed with the aid of a union nut 29, is fitted to the rear side, which lies opposite the end side 3 of the contact carrier 4. The end side 3 having the plug contacts 5, the contact-protection sleeves 6 and the radial seal 21 as well as the corresponding locking elements 18, 20 is in this case of identical configuration to the above-described device connection plug 1, 23. However, the plug-in connector housing 4 now has additional latching elements in the form of latching hooks 30 for the purpose of producing a latching or snap connection to the strain-relief device 28.
In order to seal the connection between the contact carrier 4 and the strain-relief device 28, a circumferential radial seal 31 is provided on the contact carrier 4 and is inserted in a correspondingly circumferential groove 32 and held therein. When the strain-relief device 28 is latched onto the contact carrier 4, the radial seal 31 is then located in the region of overlap and seals the two parts 4, 28 with respect to one another.
The strain-relief device 28 which is in the form of a kind of sleeve (see
The strain-relief device 28 tapers, starting from its front side, in the direction of its rear side with a plurality of steps (see
For the purpose of connecting the plug-in connector 27, first the strain-relief device 28 and the cable seal 37 are pulled over the cable. Then, the cables, from which insulation has been stripped, are connected to the spring-force terminals 15, and the strain-relief device 28 is connected to the contact carrier 4 by being latched on axially. FIGS. 11 to 13 show a corresponding socket part 39 of the cable plug-in connector.
The plug-in connectors 1, 23, 27, 39 described can be plugged to one another so as to form socket/plug combinations. It is thus possible, for example, for the plug part 27 (shown in
An opener 40 for the purpose of opening the locking is shown in
The accommodating groove 48 has at least two latching recesses 49 for the purpose of accommodating the snap hooks 42 of the opener 40. The inner ring 46 has an aperture 50 in the region of the locking window 20 for the purpose of accommodating the opener web 43, which, when mounted, extends from the accommodating groove 48 to the locking window 20.
As illustrated in
In the case of the three-pole plug-in connector illustrated, there is a total of 12 different encoding possibilities. These are illustrated schematically in
In this case, the variant shown in
Whereas conventional plug-in connector housings are configured, for example, to be mounted in an M 25 mounting opening, the bushing connection piece 103 has a smaller diameter in the exemplary embodiment, with the result that it is also possible for mounting to be performed in a housing opening 112 for M 20 threads (corresponding to PG 13.5).
This application claims the priority, under 35 U.S.C. § 119, of German patent application No. 102 46 450.2, filed Oct. 4, 2002; the entire disclosure of the prior application is herewith incorporated by reference.
Number | Date | Country | Kind |
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102 46 450.2 | Oct 2002 | DE | national |
Number | Date | Country | |
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Parent | PCT/EP03/10763 | Sep 2003 | US |
Child | 11098354 | Apr 2005 | US |