Electrical plug mechanism and electrical receptacle for electrical cell

Information

  • Patent Grant
  • 6773289
  • Patent Number
    6,773,289
  • Date Filed
    Tuesday, November 25, 2003
    20 years ago
  • Date Issued
    Tuesday, August 10, 2004
    19 years ago
Abstract
A electrical plug mechanism and electrical receptacle is described. The present invention has an electrical plug, a plug guard and an electrical receptacle. The electrical plug has an end surface, and a plurality of protruding plates and a plurality of holes are defined on the end surface. A plurality of shafts correspond to and travel through the holes of the end surface. The plug guard has hollow protrusions corresponding to the protruding plates of the electrical plug, grooves corresponding to the hollow protrusions and holes corresponding to the shafts. The electrical receptacle has holders corresponding to the protruding plates.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an electrical plug mechanism and an electrical receptacle, and in particular to an electrical plug and an electrical receptacle for use in at least two electrical cells in series or in parallel which can avoid electrical shock and generate electrical current with more amperes.




2. Description of Related Art




When two electrical cells, such as, for example, two electrical cells of an uninterrupted power system (UPS), are in series or in parallel, a user may receive an electrical shock because an electrical plug and electrical receptacle of the electrical cell are electrically connected and the user does not know which part of the electrical plug and the electrical receptacle carry electrical current. Thus, a technical solution to the situation is necessary.




To overcome the shortcomings above, as shown in

FIGS. 1 and 2

, a conventional electrical plug


4


has a plurality of pins


41


which are respectively enclosed by tubes


42


, and a gap


43


is positioned between the pins


41


and the tubes


42


. An isolation end


411


is positioned in each of the pins


41


, and each of the pins


41


is enclosed by an arch-shaped spring


412


.




Referring to

FIGS. 1 and 2

, a conventional electrical receptacle


3


has a housing


31


, and a plurality of holes


33


are defined in the housing


31


and correspond to the pins


41


of the conventional electrical plug


4


. Further, a gap


34


is positioned between the housing


31


and each of holes


33


and corresponds to each of the tubes


42


of the conventional electrical plug


4


. Thus, when the conventional electrical plug


4


is inserted in the conventional electrical receptacle


3


, the arch-shaped spring


412


is electrically connected with the inner surface (not shown) of each of the holes


33


. In addition, the conventional electrical receptacle


3


also has a recess


321


of an extension


32


, which is sized to receive the conventional electrical plug


4


. As described above, the conventional electrical receptacle


3


and the conventional electrical plug


4


are electrically connected and isolated from the environment so the user is not likely to receive an electrical shock.




However, the pins


41


of the conventional electrical plug


4


are electrically connected with the holes


33


of the conventional electrical receptacle


3


via the arch-shaped spring


412


. Contact between the pins


41


and the arch-shaped spring


412


thus results in high resistance and high thermal temperature, known as “the second contact”. In addition, the pins


41


are isolated from the environment by the tubes


42


, but the design of the electrical equipment must conform to safety standards for electrical equipment that prevent the user's fingers from penetrating into the holes


33


and receiving an electrical shock, so the diameter of tubes


42


cannot be extended and maximum electrical current of the pins


41


cannot exceed 25 amperes. In this regard, the conventional electrical receptacle


3


and the conventional electrical plug


4


are only suitable for an electrical current less than 25 amperes.




Thus, there is need to develop an electrical plug mechanism and an electrical receptacle for use in at least two electrical cells.




SUMMARY OF THE DISCLOSURE




It is an object of the present invention to provide an electrical plug mechanism and electrical receptacle to avoid electrical shock.




It is an object of the present invention to provide an electrical plug mechanism and electrical receptacle that has low resistance and thermal temperature and carries an electrical current greater than 25 amperes.




In order to accomplish the object of the present invention, the present invention provides an electrical plug mechanism and an electrical receptacle. The present invention includes an electrical plug, a plug guard and an electrical receptacle. The electrical plug has an end surface, and a plurality of protruding plates and a plurality of holes defined on the end surface. A plurality of shafts correspond to and travel through the holes of the end surface. The plug guard has hollow protrusions corresponding to the protruding plates of the electrical plug, grooves corresponding to the hollow protrusions and holes corresponding to the shafts. The electrical receptacle has holders corresponding to the protruding plates.











BRIEF DESCRIPTION OF DRAWINGS




The present invention can be fully understood from the following detailed description and preferred embodiment with reference to the accompanying drawings, in which:





FIG. 1

is a perspective view of a mechanism of a conventional electrical plug and electrical receptacle;





FIG. 2

is a cross-sectional view of the mechanism of the conventional electrical plug and electrical receptacle;





FIG. 3

is an exploded view of an electrical plug and an electrical receptacle of the present invention;





FIG. 4

is another exploded view of an electrical plug and an electrical receptacle of the present invention;





FIG. 5

is a cross-sectional view of the electrical plug and the electrical receptacle of

FIG. 4

before they are combined;





FIG. 6

is a cross-sectional view of the electrical plug and the electrical receptacle of

FIG. 4

before they are separate;





FIG. 7

is a perspective view of the mechanism of the electrical plug and the electrical receptacle in accordance with the present invention;





FIG. 8

is a perspective view of the electrical plug in accordance with the present invention;





FIG. 9

is an enlarged perspective view of a holder of the present invention; and





FIG. 10

is a plan elevational view of the electrical plug in accordance with the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The following detailed description is of the best presently contemplated modes of carrying out the invention. This description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating general principles of embodiments of the invention. The scope of the invention is best defined by the appended claims.




Referring to

FIGS. 3-10

, an electrical plug mechanism and an electrical receptacle in accordance with the present invention is shown. In one embodiment of the present invention, the electrical plug


22


has a protrusion portion


22




a


and a receptacle portion


22




b


. The electrical plug


20


has a main body


201


and a mounting portion


208


that are removably coupled. When the main body


201


and the mounting portion


208


are assembled, an end surface


2083


of the mounting portion


208


is visible.




Assembly of the electrical plug is described as follows. A plurality of protruding plates


206


, shafts


211


and resilient members


210


are positioned at the mounting portion


208


, and electrical cable


23


positioned within the main body


201


is electrically connected to the protruding plates


206


. Then, the mounting portion


208


is fixedly positioned on the main body


201


by a plurality of screws


212


so that assembly of the electrical plug


20


is complete. The plug guard


21


corresponds to the protruding plates


206


of the mounting portion


208


, and the plug guard


21


is axially connected to the end surface


2083


of the mounting portion


208


by screw


21




e


, thereby resulting in the electrical plug


20


with the plug guard


21


.




The electrical plug of the present invention comprises main body


201


and mounting portion


208


. The mounting portion


208


is cylindrical-shaped and an end surface


2083


thereof is enlarged. A plurality of protuberances


2082


are positioned near the end surface


2083


, and three grooves


2081


are positioned away from the end surface


2083


. The protruding plates


206


extends through the end surface


2083


of the mounting portion


208


and are fixedly positioned on the mounting portion


208


by screws


207


and mounting washers


205


.




Further referring to

FIG. 3

, the end surface


2083


of the mounting portion


208


has a hole


209


, a plurality of screw holes


209




a


and a plurality of holes


209




b


. The hole


209


is positioned at the center of the end surface


2083


, and the screw holes


209




a


are positioned near the periphery of the end surface


2083


. The holes


209




b


are positioned between the screw holes


209




a


and the hole


209


. In addition, three stubs


209




c


are defined on the end surface


2083


and axially extend from the end surface


2083


so that the stubs


209




c


can be inserted in the corresponding annular grooves (not shown) of the plug guard


21


.




Further, the resilient member


210


are respectively sized to receive the shafts


211


. Resilient member


210


and the shafts


211


are inserted in the holes


209




b


, as shown in FIG.


5


. In this regard, the shafts


211


can move back and forth due to resilience of the resilient member


210


.




The main body


201


is cylindrical and hollow, and one end of the main body


201


is connected with the electrical cable


23


and has a plurality of screw holes


202


therein. A mounting block


204


is fixedly positioned within the main body


201


by threading a plurality of screws


203


through the screw holes


202


. In this regard, if the screws


203


are threaded through the screw holes


202


by more turns, the electrical cable


23


will be fixed much more tightly. Further, a plurality of electrical wires with smaller diameter (not shown) of the electrical cable


23


are fixed to the grooves


2081


of the mounting portion


208


by the screws


207


.




Finally, the mounting portion


208


is fixedly fitted to the main body


201


because the screws


212


thread through a threaded protrusion (not shown) of the main body


201


. Thus, the assembly of the electrical plug


20


is complete.




The plug guard


21


is circular-shaped and has a hole


21




c


, a plurality of holes


21




d


and a plurality of hollow protrusions


21




a


. The hole


21




c


and the holes


21




d


of the plug guard


21


respectively correspond to the hole


209


and the holes


209




b


of the mounting portion


208


. Each of the hollow protrusions


21




a


corresponds to and is sized to receive each of the protruding plates


206


. The plug guard


21


is axially connected to the end surface


2083


of the mounting portion


208


, and each of the hollow protrusions


21




a


is sized to receive each of the protruding plates


206


because the screw


21




e


threads through the hole


209


, which is threaded. Further, each shaft


211


extends through and travels within each hole


21




d


of the plug guard


21


so that the electrical plug


20


and the plug guard


21


cannot axially be rotated with respect to each other.




Further, a groove


21




b


is positioned in each of the hollow protrusions


21




a


and is L-shaped so that each protruding plate


206


can be removed from each hollow protrusion


21




a.






The electrical receptacle


22


has a plurality of holders


221


and the protrusion portion


22




a


and the receptacle portion


22




b.






The protrusion portion


22




a


is box-shaped and has a plurality of fixing portions


22




a




1


, a plurality of pins


22




a




4


and a plurality of U-shaped grooves


22




a




5


. The pins


22




a




4


and the U-shaped grooves


22




a




5


extend axially from the protrusion portion


22




a


. A planar portion


221




b


of the holder


221


(see

FIG. 9

) passes through the protrusion portion


22




a


and moves into the fixing portion


22




a




1


so that the holder


221


can be fixed to the protrusion portion


22




a


by bolts


22




a




2


and screws


22




a




3


.




The receptacle portion


22




b


includes a plurality of circular apertures


22




b




2


and a plurality of holder grooves


22




b




6


, and each of the circular apertures


22




b




2


is in communication with each of the holder grooves


22




b




6


. The receptacle portion


22




b


also has a plurality pins


22




b




4


and a plurality of U-shaped grooves


22




b




5


. The receptacle portion


22




b


corresponds to the protrusion portion


22




a


, so the pins


22




b




4


correspond to the pins


22




a




4


. The U-shaped grooves


22




a




5


are in communication with the U-shaped grooves


22




b




5


. The holder


221


is positioned within the electrical plug


22


by the holding portion


221




a


so the holder


221


can be covered and prevents the user from being got electrical shock.




The receptacle portion


22




b


is adapted to receive the electrical plug


20


and has guide grooves


22




b




1


in the receptacle portion


22




b


. Each of the guide grooves


22




b




1


is adapted to receive each of the protuberances


2082


of the plug guard


21


. Thus, the electrical plug


20


cannot be unplugged at any angle with respect to the electrical plug


22


. A plurality of pins


22




b




3


of the receptacle portion


22




b


correspond to the shafts


211


so that the pins


22




b




3


can extend through the holes


21




d


of the plug guard


21


and pushes the shafts


211


back and forth due to resilience of the resilient members


210


. Thus, the plug guard


21


can be axially rotated with respect to the electrical plug


20


.




As shown in

FIG. 9

, the holder


221


has the holding portion


221




a


and the planar portion


221




b


. The holding portion


221




a


is U-shaped, and the planar portion


221




b


is integrally formed with the holding portion


221




a


. In addition, the holding portion


221




a


of the holder


221


has two curved and symmetrical holding planes that are adapted to receive the protruding plates


206


. Contact between the holder


221


and the protruding plates


206


results in lower resistance and lower thermal temperature, known as “the first contact”.




Further, the holder


221


has a plurality of grooves


221




a




1


and a plurality of conductive beams


221




a




2


so that the holder


221


is in electrical contact with the protruding plates


206


and area of contact between the holder


221


and the protruding plates


206


increases. Thus, the present invention can carry electrical current greater than 25 amperes. In addition, according to the present invention, contact area between the holder


221


and the protruding plates


206


can be further increased so that the present invention can carry electrical current with significantly more than 25 amperes.




The holder


221


is positioned by the pins


22




a




4


and the pins


22




b




4


that corresponds to the holder grooves


22




b




6


. The circular apertures


22




b




2


of the receptacle portion


22




b


correspond to the hollow protrusions


21




a


of the plug guard


21


. Thus, when the electrical plug


20


is inserted in the electrical receptacle


22


, the hollow protrusions


21




a


of the plug guard


21


are adapted to fit to the circular apertures


22




b




2


and the protuberances


2082


are adapted to fit to the guide grooves


22




b




1


. Further, the shafts


211


of the electrical plug


20


can be pushed by the pins


22




b




3


of the electrical receptacle


22


. The electrical plug


20


can be freely rotated with respect to the electrical receptacle


22


.




After the electrical plug


20


is rotated, the protuberances


2082


will further move into the end of the guide grooves


22




b




1


, and the protruding plates


206


will move to the grooves


21




b


of the hollow protrusions


21




a


. In a word, when the electrical plug


20


is not inserted in the electrical receptacle


22


yet, the protruding plates


206


will not move out of the hollow protrusions


21




a


. As long as the electrical plug


20


is already inserted in the electrical receptacle


22


, the protruding plates


206


appear. In this regard, the electrical plug is electrically connected to the electrical receptacle so that the present invention prevents user from being electrically shocked.




While the invention has been described with reference to the preferred embodiments, the description is not intended to be construed in a limiting sense. It is therefore contemplated that the appended claims will cover any such modifications or embodiments as may fall within the scope of the invention defined by the following claims and their equivalents.



Claims
  • 1. A an electrical plug mechanism and an electrical receptacle for use in an electrical cell, comprising:an electrical plug, having protruding plates, a plurality of holes, and shafts corresponding to and traveling through the holes; a plug guard, axially connected to the end surface of the electrical plug and having hollow protrusions corresponding to the protruding plates and grooves, and having holes corresponding to the shafts, the hollow protrusions adapted to receive the protruding plates, and the shafts inserted in the holes; and an electrical receptacle, having holders corresponding to the protruding plates and pins corresponding to the shafts; whereby the electrical plug is inserted in the electrical receptacle to move the shafts away from the holes of the plug guard, and the plug guard and the electrical plug are axially rotated around each other to connect electrically the protruding plates to the holders.
  • 2. The mechanism as claimed in claim 1, wherein a plurality of protuberances is positioned on the electrical plug and three grooves are positioned on the electrical receptacle, whereby the protuberances of the electrical plug are adapted to fit to the grooves of the electrical receptacle.
  • 3. The mechanism as claimed in claim 1, wherein the electrical plug further comprises a mounting portion including a plurality of holes and shafts positioned in the holes.
  • 4. The mechanism as claimed in claim 3, wherein a plurality of protuberances are positioned near the mounting portion and the protuberances correspond to the electrical receptacle, whereby guide grooves of the receptacle portion are adapted to receive the protuberances of the plug guard.
  • 5. The mechanism as claimed in claim 1, wherein the holder has a U-shaped holding portion and the planar portion integrally formed with the holding portion, and the holding portion has two curved and symmetrical holding planes adapted to receive the protruding plates.
  • 6. The mechanism as claimed in claim 5, wherein a plurality of grooves and a plurality of conductive beams are defined on the holder to place the holder in electrical contact with the protruding plates.
  • 7. The mechanism as claimed in claim 1, wherein the electrical plug further comprises a protrusion portion and a receptacle portion, and the protrusion portion is connected to an electrical cable and the receptacle portion has pins corresponding to the shafts and grooves adapted to receive the protuberances of the electrical plug, whereby holders are positioned between the protrusion portion and the receptacle portion and the electrical plug is electrically connected to the protruding plates.
  • 8. The mechanism as claimed in claim 7, wherein the protrusion portion is electrically connected to the electrical cable and has a plurality of pins, whereby the holders pass through the protrusion portion.
  • 9. The mechanism as claimed in claim 7, wherein the receptacle portion includes a plurality of circular apertures and a plurality of holder grooves, and the hollow protrusions of the plug guard correspond to the circular apertures, whereby the hollow protrusions are inserted in the circular apertures after the electrical plug is inserted in the electrical receptacle.
  • 10. The mechanism as claimed in claim 7, wherein the receptacle portion is adapted to receive the electrical plug, and the guide grooves are defined on the receptacle portion and a plurality of pins extend from the receptacle portion.
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