The invention relates to an electrical switch.
The principal use of such electrical switches is for an electric power tool. These electric power tools may be angle grinders, power drills, sanders, saws, planes or the like.
Known from DE 44 37 020 A1 is an electrical switch having a contact system that can be switched between an off position and an on position. The switch additionally has a movable actuating means for switching the contact system. It has been found that, in the case of failure and subsequent restoration of the voltage supply, a switched-on electric power tool in which such a switch is used may start up again in an unintended manner and/or when unattended. This may result in hazardous situations for the user of the electric power tool. In particular, there is the risk of such a re-start if the electric power tool is provided with a device for locking the actuating means in the on position of the contact system.
The present invention is based on the object of further developing the switch in such a manner that a restart protection for the electric power tool is provided on the switch and, in particular, with the switch being of a simple design.
In the case of the switch according to the present invention, the actuating means comprises a plunger and a contact piece, the contact piece acting on the contact system for the purpose of switching. Furthermore, a coupling element is provided, such that the plunger can be brought into and/or out of interaction with the contact piece. In particular, this interaction is effected such that it is made possible for the contact system to be switched into at least one position by means of the plunger and for the contact system to be switched into at least one position independently of the plunger. Expediently in this case, it can be made possible for the contact system to be switched into the on position and the off position by means of the plunger, and for the contact system to be switched into the off position independently of the plunger.
In a further design, at least one elastic element may act on the actuating means for the purpose of resetting the latter to the off position of the contact system. For this purpose, it may be appropriate, simply, for a compression spring to act on the contact piece.
For the purpose of a compact design, the coupling element may be disposed in a movable manner on the contact piece. In particular, for reasons of simplicity it may be appropriate for the coupling element to be mounted in a rotatable manner on the contact piece.
In a compact design, an actuator may be provided for moving and/or holding the coupling element, such that, in a first position of the coupling element (namely, coupled position), the plunger is in interaction with the contact piece and, in a second position of the coupling element (namely, decoupled position), the plunger is out of interaction with the contact piece. Furthermore, it may be appropriate for the coupling element to be held in the first position by an elastic means, which may simply be a compression spring.
For reasons of simplicity, a transmission element may be provided between the coupling element and the actuator for moving and/or holding the coupling element. The transmission element may be realized, in a compact manner, in the manner of a slide, a fork element or the like. Furthermore, it may be appropriate for the transmission element to move the coupling element into the second position by means of an elastic element, in particular by means of a compression spring.
The actuator may be an electromagnet, since such a design operates in a particularly functionally safe and reliable manner. In a compact design, the electromagnet may be realized as a holding magnet that, when receiving voltage, holds the transmission element in place, and/or as a stroke magnet that, when receiving voltage, releases the transmission element.
In a development of particularly simple design, the coupling element may consist of a rotary disk, rotary pin, rotary lever or the like. In a simple and compact manner, a coupling region may be provided, in the manner of a gate element on the plunger and/or on the coupling element. The coupling element can thereby be moved into the second position in the case of resetting of the plunger that is out of interaction with the contact piece.
At least one electrical connection, for supplying the voltage to the contact system, may be provided on the electrical switch. For simplicity of functionality, this supplied voltage may likewise be received by the electromagnet. Finally, at least one further electrical connection may be provided, for taking off the voltage switched by means of the contact system.
For a particularly preferred design, the following is to be noted. Created is a switch, in particular for small angle grinders having integrated restart protection. For this switch, the following is to be ensured:
In the case of the switch, the actuator of the switch is divided into the elements “plunger” and “contact piece”. The plunger transmits the movement of the external actuator of the electric power tool, i.e. of the paddle or slide, into the interior of the switch. The contact piece transmits this movement the mechanical contact system and causes the contacts to close and/or open. Both elements, i.e. the plunger and the contact piece, are pushed into the OFF position by compression springs. These two elements are mechanically coupled by a rotary disk. The rotary disk has two rotary positions, “coupled” and “decoupled”. The coupling is effected, for example, via a corresponding gate element on the outer wall of the plunger and on the inner wall of the disk. In the “coupled” position, the contact piece is driven by the plunger when the plunger is pressed into the ON position from outside. In the “decoupled” position, the contact piece is not driven by the plunger or, when the switch is in the ON position and the rotary disk is then brought into the “decoupled” position, the contact piece moves into the OFF position, while the plunger can remain in the ON position. This means that:
Guiding of the rotary disk is effected via an electromagnet. If the electromagnet is realized as a stroke magnet, upon application of a voltage the stroke magnet pulls in its armature against the force of a restoring spring and, via a mechanical coupling of the armature to the rotary disk, brings the latter into the “coupled” position. If the voltage supply to the stroke magnet is interrupted, the force of the armature restoring spring causes the armature to be returned to its initial position, and the disk returns to the “decoupled” position.
The electromagnet is preferably electrically connected such that it is fed with current as soon as mains supply voltage is applied to the mains supply inputs of the switch, i.e. as soon as the mains supply plug of the device is inserted. Alternatively, this may also be effected via an auxiliary contact that closes only when the switch plunger is moved out of its “OFF” position.
The coupling between the armature and the rotary disk should be provided with an additional spring element, for the following reason. It the switch was in the ON position and the disk was brought into the “decoupled” position as a result of failure of the mains supply voltage, the contact piece has sprung into the OFF position while the plunger has remained in she position. Since the contact piece is in the OFF position, the contacts are open. If the voltage is now applied again, this being the classic case of restart protection, the electric power tool does not start up, because the main contacts are open. Nevertheless, the electromagnet already brings the disk back into the “coupled” position. In order to deactivate the restart protection, the external locking must now be released by actuation of the slide or paddle. When the external actuator returns to its “OFF” position as a result, it also allows the switch plunger to return to the OFF position. Since the rotary disk is already in the “coupled” position, however, a resiliently rotating snap connection must be realized by means of the above-mentioned spring element and an appropriate gate element between the disk and plunger. As the plunger is raised, the gate element forces the disk temporarily, against the spring force, into the “decoupled” position, in order then to snap it into the “coupled” position upon attainment of the end position. Coupling can thus be achieved in two ways, namely:
This mechanism described above is necessary primarily to allow an electromagnet realized as a stroke magnet to permanently attain the maximum operating position, when energized, in each switching case. In this position, there is the least current consumption and heating of the coil, but the greatest armature force. This condition ensures that the magnet can be optimally designed for 100% operating time with a minimal structural size. The minimal structural size of the magnet, in turn, is decisive for the structural size of the switch. The structural size of the switch is important, owing to the only very limited structural space available in the electric power tool.
Instead of an electromagnet realized as a stroke magnet, a holding magnet may also be used for the switch. In this case, it is advantageous that such a holding magnet has a lesser current consumption, that the holding magnet does not have to perform any stroke work, and that the holding magnet is of a smaller structural size. The functioning of the holding magnet in this case is as follows.
The “coupled” position of the coupling element is held as long as the holding magnet is energized. The stroke work required to bring the coupling element from the “decoupled” position into the “coupled” position is effected by the restoring spring of the contact piece, via an oblique gate element between the contact piece and the transmission element realized, for example, as a slide, in the switch-off operation. This means that, when the contact piece moves upward, i.e. as a result of a normal switch-off or as a result of decoupling in the case of power failure, the slide is tensioned against its restoring spring via the oblique gate element. As a result, the coupling element can be rotated by its restoring spring into the “coupled” position. The restoring spring of the rotary disk is now in a different place, but is still acting in the “coupled” direction. The yoke of the holding magnet should be pressed against the holding magnet by means of a light spring, since it is only without an air gap that the full holding force is deployed.
Furthermore, clearly, the coupling element may be designed not only as a rotary disk, but also in a different way. Thus, other designs of the coupling element that may be used are, for example, a rotary pin, a rotary lever or the like.
In summary, the following may be stated regarding the principle of functioning of the switch according to the present invention.
When voltage is applied to the switch, the armature is held by the electromagnet. As a result, the transmission element, for example, realized as slide, is also held in its position. The coupling element, for example, the rotary disk, rotary pin, rotary lever or the like, is held in the coupled position by a compression spring. The coupling element is mounted in a rotatable manner on the contact piece. The coupling is effected between the coupling element and the plunger, for example, realized as a pressure piece.
In the coupled position, the pressure piece strikes a particular region of the coupling element and thereby drives the latter and the contact piece. In the decoupled position, the pressure piece does not strike this particular region of the coupling element, and cannot drive the latter together with the contact piece.
The decoupling is initiated by the slide. If there is no longer any voltage applied to the switch, the electromagnet no longer holds the armature. As a result, the slide is also no longer held at its position. In this situation, the slide is moved by one or more compression springs. With this movement, the coupling element is rotated into the decoupled position.
The advantages achieved with the present invention consist, in particular, in that the switch fulfills the requirement, arising from the amended appliance standard, for a restart protection. As a result of the restart protection being integrated in the switch, no alteration, or only very little alteration, of the design of the appliance and/or of the appliance wiring is required. The switch according to the present invention with restart protection can easily be substituted for a conventional switch without restart protection. The appliance manufacturers can thus use the same appliance platform for countries in which the restart protection is prescribed and for those in which it is not required. The proposed solution is equally suitable for paddle actuation and for slide actuation of the appliance. Furthermore, there is increased added value in comparison with a simple switch without restart protection. In comparison with a solution with a separate electronic module for the restart protection, the wiring and assembly of the device having a switch according to the present invention is considerably more simple and cost-effective. In this case, there are no additional wires and/or connections.
An exemplary embodiment of the present invention, with various developments and embodiments, is represented in the drawings and described in greater detail in the following. There are shown in
The actuating means 7, for its part, is moved by an actuating element 23 that is present on the electric power tool 21 and that can be moved, according to the double arrow 24, by the user, the switch 1 actuated indirectly. In the corresponding actuation position of the actuating element 23, in which the switch 1 is switched on, the actuating element 23 can be locked by the user by means of a locking element 25 present on the electric power tool 21. For this purpose, upon corresponding movement according to the swivel arrow 26, a hook 27 on the locking element 25 engages corresponding groove 28 on the actuating element 23. It is therefore not necessary for the user to keep hold of the locked actuating element 23 while operating the electric power tool 21, this being advantageous, in particular, in the case of continuous operation of the electric power tool 21.
However, if there is a failure of the mains supply voltage and the latter is subsequently restored, then, if a switch 1 has been switched on, the electric motor 22 restarts in an uncontrolled manner, this being the case, in particular, if the actuating element 23 has been locked. It is immediately evident that this results in a high risk of accident caused by the electric power tool 21. To avert this risk, the switch 1 is realized in such a manner that a restart protection for the electric motor 22 is realized by the switch 1 in these cases.
As again shown by
As further shown by
Additionally provided, according to
The sequence relating to the functioning of the electrical switch 1 is now described on the basis of
In
In
In
In
In
In
In
In
Finally, in
In a first position of the coupling element 11, which is shown in
A transmission element 18, which in the present case is realized in the manner of a slide, is provided between the coupling element 11 and the actuator 16 for moving and/or holding the coupling element 11. The transmission element 18, for its part, moves the coupling element 11 into the second position by means of an elastic element 31, i.e. in this case a compression spring.
In this case, as already mentioned, the actuator 16 provided for moving and/or holding the coupling element 11 is an electromagnet, acting as a holding magnet, which at the same time receives the voltage supplied via the connections 4 on the switch (see
Concerning the more detailed functioning of this embodiment of the switch 1, reference is additionally made to
In
In
In
In
Yet another embodiment for the electrical switch 1 is shown in
Finally, yet another embodiment of the electrical switch 1 is shown in
The present invention is not limited to the exemplary embodiment that has been described and represented. Rather, it also includes all developments by persons skilled in the art within the scope of the present invention defined by the claims. Such an electrical switch 1 may thus be used, not only in electric power tools, such as angle grinders, for example, in all small angle grinders that in future must meet the requirement for a restart protection, power drills, sanders, saws, planes or the like, but also in the case of other electrical appliances. In particular, these may be such electrical appliances that require indirectly actuated switches in combination with a locking system and/or with a restart protection.
Number | Date | Country | Kind |
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10 2013 017 440 | Oct 2013 | DE | national |
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Entry |
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Chinese Supplementary Search Report (Application No. 2014800698064) dated Apr. 17, 2018. |
International Preliminary Report on Patentability (PCT/EP2014/072650) dated May 6, 2016. |
German Search Report (Application No. 10 2013 017 440.6) dated Mar. 31, 2014. |
International Search Report and Written Opinion (Application No. PCT/EP2014/072650) dated Jan. 28, 2015. |
Chinese Office Action (with English translation), Chinese Application No. 201480069806.4, dated Jun. 22, 2017 (11 pages). |
Chinese Office Action (Application No. 201480069806.4) dated Oct. 15, 2018 (in English). |
Number | Date | Country | |
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20160293369 A1 | Oct 2016 | US |
Number | Date | Country | |
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Parent | PCT/EP2014/072650 | Oct 2014 | US |
Child | 15098731 | US |