Electrical switch

Information

  • Patent Grant
  • 6489578
  • Patent Number
    6,489,578
  • Date Filed
    Wednesday, July 11, 2001
    24 years ago
  • Date Issued
    Tuesday, December 3, 2002
    23 years ago
Abstract
An electrical switch (4), in particular for electric hand tools (1), such as electric drills, hammer drills, electric screwdrivers or the like, has an actuating member (5) that can be moved from an initial position into an operating position. In the operating position, the actuation member (5) acts, for example, to switch a contact system or to adjust a potentiometer. In addition, the switch (4) has a movable actuating element (13) which, when it is moved, acts to actuate a first device the actuating element (13) is arranged in the immediate vicinity of the actuating member (5). Furthermore, in addition, a further, second device can be actuated by means of the actuating element (13).
Description




BACKGROUND OF THE INVENTION




The invention relates to an electrical switch for use in electric hand tools, such as electric drills, hammer drills, electric screwdrivers or the like, to switch the electric motor on and off and, if appropriate, to control the rotational speed of the electric motor.




DE-A 24 10 871 discloses an electrical switch with a housing in which a contact system is arranged. Mounted such that it can be moved on the housing is an actuating member which serves as a manual handle and which can be moved by the user into an actuating or operating position. In the operating position, the actuating member then acts to switch the contact system. In order to lock the actuating member in the operating position, the switch also has a locking device. The locking device comprises a slide that is connected to the actuating member and is guided on a side wall of the housing, and an actuating element that is mounted such that it can be moved on the side wall of the housing. By means of manual movement of the actuating element essentially perpendicularly with respect to the side wall of the housing, in the operating position of the actuating member, the actuating element can be brought to interact with the actuating member in order to lock the actuating member.




The actuating element for the known locking device is located on the side wall of the housing of the switch. In many cases, when the electric hand tool is used, manual handling of the actuating element can become arduous.




A switch for an electric tool, having a lateral locking device actuated by a plunger is also disclosed by U.S. Pat. No. 3,814,886. In addition, the switch has a changeover switch for reversing the direction of rotation of the electric tool. A rotary knob for actuating the changeover switch is arranged concentrically with a sleeve to accommodate the plunger. The rotation of the rotary knob about the sleeve moves a contact slide, which is connected to the rotary knob by means of a joint, as a result of which the changeover switch is actuated in order to reverse the polarity of the electric motor. The plunger for the locking device and the rotary knob for the changeover switch for reversing the direction of rotation are two separate actuating elements which differ from each other. Because of the lateral arrangement of the two actuating elements, again their manual operability can be made more difficult.




Furthermore, U.S. Pat. No. 4,097,703 discloses an electrical switch for electrical appliances in which an actuating member can be moved from an initial position into an operating position, so that, in the operating position, the actuating member acts to switch a contact system and to adjust a potentiometer. The switch has a movable actuating element which, during its movement, acts to actuate a first locking device on the switch. For electrical appliances with an electric motor which can be operated reversibly and which can be operated in two opposite directions of rotation, this switch has an additional switching element for changing over the direction of rotation. This additional switching element is actuated by a slide which is located on the rear of the switch, which is opposite the actuating member and the actuating element. Here, too, the actuation of actuating member, actuating element and slide is made more difficult for the user during the use of the electrical appliance. In particular, there is a risk of maloperation.




As a rule, so-called universal motors are used in electrical appliances. In these universal motors, the carbon brushes which feed the power to the armature via the collector are adjusted from the neutral position by a certain angle in order to achieve optimization of the motor operation in one direction of rotation. In order to achieve optimization in the other direction of rotation of the electric motor as well, a device for adjusting the carbon brushes can also be arranged on the electric motor.




DE 195 45 651 A1 discloses a device for adjusting the carbon brushes for the electric motor in accordance with its direction of rotation. This device for adjusting the carbon brushes has a pivotable carrier, on which brush holders for the carbon brushes which slip on the collector of the electric motor are arranged. The carrier can be pivoted manually by means of an actuating element. The electrical changeover switch for the direction of rotation of the electric motor can be integrated into this device for adjusting the carbon brushes at the same time.




In order to start up the electrical appliance, the user has to set the direction of rotation by means of the actuating element located on the device for adjusting the carbon brushes. In addition, in order to operate the electrical appliance, the actuating member of the electrical switch has to be actuated manually by the user. Both the electrical switch and the device for adjusting the carbon brushes are arranged at different points relatively far removed from each other on the electrical appliance, which means that when the electrical appliance is being used, manual handling of the actuating element can be made more difficult.




Finally, EP-A2-0 057 414 discloses an electric hand tool having a switch which has a trigger, a changeover switch for the direction of rotation of the electric hand tool additionally being arranged on the switch. The changeover switch can be actuated by means of a sliding handle, which is fixed to a lever which is arranged on the upper side of the trigger and can be pivoted about an axis. In addition, a brush carrier with brush holders for the electric motor is arranged in the housing of the electric hand tool such that it can be adjusted. When the lever for actuating the changeover switch is pivoted, at the same time the brush carrier is adjusted. To this end, there is a fork element on the lever, which interacts with a stub axle on the brush holder of the brush carrier.




In this known electric hand tool, two devices are actuated simultaneously by means of the lever as an actuating element, namely on the one hand the adjusting device for the brush carrier and on the other hand the changeover switch for the direction of rotation of the electric motor. However, the lever does not permit mutually independent actuation of the two devices, so that the manual handling of the actuating element is severely restricted.




Starting from EP-A2-0 057 414, the invention is based on the object of developing the electrical switch for an electrical appliance further in such a way that the operation becomes more simple and more convenient for the user.




In a generic electrical appliance, this object is achieved by an electrical switch and a movable actuating element. The electrical switch has an actuating member that can be moved between an initial position and an operating position in a direction of movement. The actuating member, in the operating position, acts to switch a contact system or to adjust a potentiometer. The movable actuating element is arranged in an immediate vicinity of the actuating member. The actuating element, during movement, acts to actuate a first device and a second device. The actuating element includes a first part being mounted such that it can be moved in a second direction and a second part that can be moved both with the first part in the second direction and also in a first direction that is different from the second direction such that the first device is actuated when the actuating element is moved in the first direction, and the second device is actuated when the actuating element is moved in the second direction.




One of these two directions may lie within an angular range of less than +/−90 degrees in relation to the direction of movement of the actuating member. The angle in relation to the direction of movement of the actuating member is preferably up to a maximum of +/−15 degrees. In particular, the actuating element can be moved approximately in the direction of the actuating member.




For the purpose of particularly good handling, the actuating element adjusting the carbon brushes. In addition, in order to operate the electrical appliance, the actuating member of the electrical switch has to be actuated manually by the user. Both the electrical switch and the device for adjusting the carbon brushes are arranged at different points relatively far removed from each other on the electrical appliance, which means that when the electrical appliance is being used, manual handling of the actuating element can be made more difficult.




SUMMARY OF THE INVENTION




The invention is based on the object of developing the electrical switch further in such a way that the operation becomes more simple and more convenient for the user.




In a generic electrical switch, this object is achieved by the characterizing features of claim 1.




The electrical switch according to the invention has a movable actuating element which is arranged in the immediate vicinity of the actuating member. When the actuating element is moved, this acts to actuate a first device on the switch. In addition, by means of the actuating element, a further, second device can be actuated, so that the actuating element represents a type of multifunctional lever. Further refinements of the invention are the subject matter of the subclaims.




In order to actuate the first device, the actuating element can be moved in a first direction and, in order to actuate the second device, can be moved in a second direction, the two directions being different. One of these two directions may lie within an angular range of less than +/−90 degrees in relation to the direction of movement of the actuating member. The angle in relation to the direction of movement of the actuating member is preferably up to a maximum of +/−15 degrees. In particular, the actuating element can be moved approximately in the direction of the actuating member.




For the purpose of particularly good handling, the actuating element can be arranged directly on the upper side of the actuating member, specifically approximately at the transition between the housing body and the handle of the electric tool. In this case, the actuating element is designed as a push button, lever or the like, while the actuating member of the switch is a trigger. The actuating element can then be moved by being pressed essentially in the direction of movement of the trigger.




If one of the two devices is a locking device, then the actuating element for actuating the locking device can be moved in a direction differing from the perpendicular to the direction of movement of the actuating member. It is often the case that the electric tool can be operated both in the clockwise and in the counterclockwise direction. It is then obvious for the electrical switch to include a changeover switch for the clockwise/counterclockwise rotation of the electric tool as one of the two devices. The changeover switch has a changeover lever which is mounted such that it can be pivoted by up to about +/−15 degrees, for example, with respect to the direction of movement of the actuating member. Likewise, it is obvious to design the changeover lever for the clockwise/counterclockwise rotation as an actuating element for the locking device at the same time. The changeover lever can then be moved in its longitudinal direction for the purpose of locking. The changeover lever can be configured in two parts, in such a way that a first part can be pivoted and the other, second part can both be pivoted with the first part and can be moved linearly, counter to a restoring force, approximately radially with respect to the pivoting movement.




In a development, the locking device has a blocking element that can be moved by means of the actuating element. The blocking element is mounted such that it can be moved on the housing of the switch and can be brought by the actuating element into engagement with the movement path of the actuating member in order to lock the actuating member. The blocking element is further provided with a hook which, in order to lock, acts on a blocking face, an undercut or the like on the actuating member. Of course, the hook can also act on a part connected to the actuating member, such as a slide guided laterally on the housing of the switch. Because of the interaction between the hook and the blocking face, the return movement of the actuating member effected by a restoring force in the operating position is prevented, and therefore the actuating member is locked in the operating position.




In one embodiment, the blocking element can be designed as a spring-loaded slide element that is mounted such that it can be moved linearly on a housing part of the switch. In this case, it is obvious to arrange the housing part at the transition between the walls of the housing which are assigned to the changeover switch for the clockwise/counterclockwise rotation and the actuating member. The slide element is guided in the housing part approximately parallel to the wall of the housing facing the actuating member. Furthermore, the slide element has a hook at the first end, which faces away from the wall of the housing that is assigned to the changeover switch for the clockwise/counterclockwise rotation. A wedge face on the actuating element, which is located in particular on the linearly movable, second part of the changeover lever, interacts with the second end of the slide element, which faces the wall of the housing that is assigned to the changeover switch for the clockwise/counterclockwise rotation. As a result, the slide element is displaced by the movement of the actuating element such that, in order to lock, the hook acts on a blocking face on the actuating member, if appropriate a blocking face configured like a shoulder, in the operating position of the actuating member.




In another embodiment, the blocking element is designed as a lever element that is mounted such that it can be rotated on the housing of the switch, for example on the wall of the housing that is assigned to the changeover switch for the clockwise/counterclockwise rotation. From the lever element there projects approximately perpendicularly an arm which extends approximately parallel to the wall of the housing facing the actuating member, and has a hook. A cam on the actuating element, which is located in particular on the linearly movable, second part of the changeover lever, engages in a slotted guide on the lever element. As a result, during the movement of the actuating element, the lever element is pivoted such that the hook, in order to lock, engages behind a blocking face on the actuating member, which is located on the lateral slide, for example, in the operating position of the actuating member.




Furthermore, one of the two devices may be a device for adjusting the carbon brushes for the electric motor, it being possible for this device to be adjusted by means of the movable actuating element. The device for adjusting the carbon brushes can have a pivotable carrier to accommodate the brush holders, a coupling element being arranged between the actuating element and the carrier. The coupling element can be designed in the manner of a gear mechanism or can comprise a toggle lever, tilting lever, a tilting detent mechanism or the like.




In particular, in this case it is also preferred for the actuating element for the device for adjusting the carbon brushes to be designed in the manner of a multifunctional lever. In addition to actuating the device for adjusting the carbon brushes, using this multifunctional lever, the switch for reversing the direction of rotation can be switched at the same time, and the actuation of a locking device for the actuating member in the operating position can be performed.




The advantages achieved by the invention consist in particular in that there is only one actuating element for a number of functions, for example for the locking, adjustment of the carbon brushes and changing over the direction of rotation. This results, on the one hand, in a considerable saving in costs. On the other hand, at the same time the ergonomics for the user when handling the electrical appliance is increased, and the aforementioned functions of the switch can be operated more conveniently for the user. Otherwise, maloperation by the user is also avoided, and the risks of an accident when using the electrical appliance are reduced. For example, changing over the direction of rotation can be blocked by the actuating element in a simple way if the actuating member of the switch is actuated.




In addition to the actuating member of the switch, the actuating element for the locking device and/or for the direction-of-rotation changeover switch and/or for the device for adjusting the carbon brushes can also be accommodated in the handle of the electrical appliance. At the same time, the handle which accommodates the switch and belongs to the electric tool can advantageously be configured to be symmetrical. In particular, it should be emphasized that, in particular, the locking action is equally suitable for right-handed and left-handed people, which is not the case in previous switches.




In addition, no additional opening is needed in the handle of the electric tool, such as was previously needed for the actuating element of the locking device and/or the adjusting device for the carbon brushes and/or for the direction-of-rotation changeover switch. As a result, not only is a more pleasing appearance of the electrical appliance or of the handle achieved, but also improved protection against the penetration of foreign bodies, such as dust, humidity or the like, into the electrical appliance. This also prevents premature failure of the electrical appliance and/or of the switch and/or of the aforementioned devices on the switch, and their service life is increased.











BRIEF DESCRIPTION OF THE DRAWINGS




Exemplary embodiments of the invention are illustrated in the drawings and will be described in more detail below. In the drawings:





FIG. 1

shows, in schematic form, the housing body of an electric drill corresponding to a first embodiment,





FIG. 2

shows an electrical switch with locking function in side view, the area of the changeover switch being shown in partial section,





FIG. 3

shows the electrical switch from

FIG. 2

in plan view, only the changeover lever being shown, while the rest of the changeover switch has been left out,





FIG. 4

shows part of an electrical switch with locking function in side view in a further embodiment, the area of the changeover switch being shown in partial section,





FIG. 5

shows the electrical switch from

FIG. 4

in plan view, it being possible to see the changeover lever and the rest of the changeover switch being shown partially broken away,





FIG. 6

shows, in schematic form, the housing body of an electric drill corresponding to a second embodiment,





FIG. 7

shows a housing body as viewed in the direction VII of

FIG. 6

,





FIG. 8

shows the housing body as in

FIG. 6

, the coupling element being configured in a first embodiment in the manner of a gear mechanism,





FIG. 9

shows the coupling element from

FIG. 8

in schematic form, in plan view on the left and in side view on the right,





FIG. 10

shows the coupling element in a further configuration in the manner of a toggle lever, the central position of the actuating element being shown on the left and its pivoted positions being shown on the right,





FIG. 11

shows the toggle lever from

FIG. 10

as an individual part, the plan view being shown on the left and the side view being shown on the right,





FIG. 12

shows the coupling element in a still further refinement in the manner of a tilting lever, the plan view being shown on the left and the side view being shown on the right, and





FIG. 13

shows the coupling element once again in a different embodiment in the manner of a tilting detent mechanism, it being possible to see the plan view on the left and the side view on the right.











DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

reveals, in schematic form, a housing body


2


for an electric hand tool


1


, specifically in the present case for an electric drill. Located in the housing body


2


is an electric motor


36


which is not shown further here but can be seen, for example, in FIG.


6


and which is supplied with power via a mains feed line


3


. In order to switch the electric motor


36


on and off, use is made of an electrical switch


4


which is located in the housing body


2


but is likewise indicated only schematically in FIG.


1


. For the purpose of actuation, the switch


4


has an actuating member


5


which is located on the handle


15


of the housing body


2


, can be moved in the direction of the arrows


6


,


6


′ and serves as a manual handle for the user. Of course, a switch


4


of this type can also be used in any other electric hand tool, for example in hammer drills, electric screwdrivers, electric circular saws or the like.




As emerges in more detail from

FIG. 2

, the switch


4


has a housing


7


with a front wall


8


, a number of side walls


9


,


9


′ adjoining the front wall


8


and a rear wall


10


. The actuating member


5


mounted movably on the housing


7


faces the front wall


8


and is rigidly coupled to a transmission element


11


reaching into the housing


7


(see FIG.


1


). Located in the interior of the housing


7


is at least one contact system (not specifically shown) to switch the electric motor


36


of the electric hand tool


1


on and off. Such contact systems are disclosed, for example, by DE-A 28 38 934, so that more detailed discussion of this is not needed. If necessary, a potentiometer, an electronic unit or the like can be arranged in the housing


7


for driving the electric motor


36


at a rotational speed that can be set by the user and/or also for driving other functions of the electric motor


36


.




As already explained, the actuating member


5


can be moved by the user in the direction of the arrow


6


from an unactuated initial position. In a specific movement position, which is referred to below as the operating position, the actuating member


5


acts by means of the transmission element


11


to switch the contact system and/or acts on the potentiometer or the like, the electric motor


36


being switched on and/or being driven at a specific rotational speed. If the user releases the actuating member


5


, then, because of a restoring force which acts in the direction of the arrow


6


′, said actuating member


5


is moved back into the unactuated initial position, so that the electric motor


36


is switched off.




The switch


4


further has a locking device


12


, which, in order to lock the actuating member


5


in the operating position, can be brought into interaction with the actuating member


5


. The locking device


12


then prevents the actuating member


5


being moved back from the operating position in the direction of the arrow


6


′, so that the electric motor


36


remains switched on when the user releases the actuating member


5


. The locking device


12


can be actuated by the user by means of a manually movable actuating element


13


.




Differing from electrical switches having a conventional locking device which is located on a side wall of the housing and can be actuated approximately perpendicular to the direction of movement of the actuating member, the locking device


12


of the switch


4


according to the invention essentially faces the actuating member


5


. As a result, the actuating element


13


of the locking device


12


is arranged in the immediate vicinity of the actuating member


5


. In addition, the actuating element


13


of the locking device


12


can be moved in a direction differing from the perpendicular to the direction of movement


6


,


6


′ of the actuating member


5


. It is preferable for the actuating element


13


to be capable of being moved approximately in the direction of movement


6


,


6


′ of the actuating member


5


. As can be seen well from

FIG. 1

, by means of this design, the actuating element


13


can be moved with the same hand which also operates the actuating member


5


. As a result, operation is simpler and more ergonomic for the user, which reduces the risks of an accident when using the electric drill


1


. In addition, the locking device


12


can be handled equally well by right-handed and left-handed people.




In order for the actuating element


13


to be capable of being operated by the user in a simple way, like the actuating member


5


, the actuating element


13


can be moved within an angular range of +/−α in relation to the direction of movement


6


,


6


′ of the actuating member


5


, as can be seen using FIG.


3


. The angle α in relation to the direction of movement


6


,


6


′ of the actuating member


5


is preferably less than +/−90 degrees and is up to a maximum of +/−15 degrees. The actuating member


5


of the switch


4


is expediently designed as a trigger. The actuating element


13


of the locking device


12


can be designed as a push button, as a rotatably mounted lever or the like. In the case of such a design, the actuating element


13


of the locking device


12


can then preferably be moved by being pressed in a direction


6


″ which extends essentially approximately in the direction of movement


6


of the trigger


5


or parallel to the direction of movement


6


. The actuating element


13


of the locking device


12


is arranged directly on the upper side


14


of the actuating member


5


. In this case, it is obvious to arrange the actuating element


13


approximately at the transition between the housing body


2


and the handle


15


for the electric drill


1


, as emerges in more detail from FIG.


1


.




If the electric hand tool is an electric drill


1


, then its electric motor


36


can generally be operated reversibly in two opposite directions of rotation, namely both clockwise and counterclockwise. For this purpose, the electrical switch


4


has a changeover switch


16


for clockwise/counterclockwise rotation. As can be seen in

FIG. 3

, the changeover switch


16


is actuated by means of a changeover lever


17


that is mounted such that it can pivot on a rotary bearing


35


. The changeover lever


17


can be pivoted in the counterclockwise direction through an angle −α with respect to the direction of movement


6


in order to switch on counterclockwise rotation, and can be pivoted in the clockwise direction by an angle +α with respect to the direction of movement


6


in order to switch on clockwise rotation. The angle +/−α can be, for example, up to about +/−15 degrees.




In such an embodiment, it is particularly advantageous to design the changeover lever


17


for clockwise/counterclockwise rotation as an actuating element


13


for the locking device


12


at the same time. To this end, the changeover lever


17


, in addition to its capability of being pivoted to change over between clockwise and counterclockwise rotation, is designed to be moved in its longitudinal direction in order to actuate the locking device


12


, by the changeover lever


17


preferably being configured in two parts. A first part


18


of the changeover lever


17


can be pivoted, and the other, second part


19


can both be pivoted with the first part


18


and can also be moved linearly approximately radially with respect to the pivoting movement. The linear movement of the second part


19


is carried out counter to the restoring force of a spring


20


, as shown in more detail in FIG.


2


.




The locking device


12


further has a blocking element


21


which can be moved by means of the actuating element


13


. The blocking element


21


is mounted such that it can be moved on the housing


7


of the switch


4


. The blocking element


21


can then be brought by the actuating element


13


into engagement with the movement path of the actuating member


5


, running in the direction of movement


6


,


6


′, in order to lock the actuating member


5


. For this purpose, the blocking element


21


is provided with a hook


22


. In order to lock, the hook


22


acts on a blocking face


23


, an undercut or the like on the actuating member


5


. Of course, the hook


22


can also act on a part connected to the actuating member


5


, such as a slide


24


guided laterally on the housing


7


of the switch


4


. As a result of the interaction of the hook


22


with the blocking face


23


, the return movement of the actuating member


5


, which is effected by the restoring force acting on the actuating member


5


in the operating position, is then prevented.




According to a first configuration, which can likewise be seen in more detail in

FIGS. 2 and 3

, the blocking element


21


is designed as a slide element


25


loaded by a spring


26


. The slide element


25


is mounted such that it can be moved linearly on a housing part


27


of the switch


4


, the housing part


27


being arranged at the transition between the walls


8


,


9


′ of the housing


7


which are assigned to the changeover switch


16


for the clockwise/counterclockwise rotation and the actuating member


5


. The slide element


25


is guided in the housing part


27


approximately parallel to the front wall


8


of the housing


7


facing the actuating member


5


. The hook


22


is located at the first end


28


of the slide element


25


, the first end


28


facing away from the side wall


9


′ of the housing


7


which is assigned to the changeover switch


16


for the clockwise/counterclockwise rotation. A wedge face


30


on the actuating element


13


, to be specific on the linearly movable, second part


19


of the changeover lever


17


, interacts with the second end


29


of the slide element


25


, the second end


29


facing the side wall


9


′ of the housing


7


which is assigned to the changeover switch


16


for the clockwise/counterclockwise rotation. This interaction takes place in such a way that, when the actuating element


13


is moved, the slide element


25


is displaced by means of the wedge face


30


in such a way that the hook


22


, in order to lock, acts on the blocking face


23


in the operating position of the actuating member


5


. The blocking face


23


has a shoulder-like configuration and is located on the lateral slide


24


.




The blocking element


21


corresponding to a further refinement is shown in

FIGS. 4 and 5

. Here, the blocking element


21


is designed as a lever element


31


that is mounted such that it can rotate on the housing


7


of the switch


4


. The lever element


31


is mounted on the side wall


9


′ of the housing


7


which is assigned to the changeover switch


16


for the clockwise/counterclockwise rotation. From the lever element


31


there projects approximately perpendicularly an arm


32


which extends approximately parallel to the front wall


8


of the housing


7


facing the actuating member


5


, and has a hook


22


. A cam


33


on the actuating element


13


, specifically on the linearly movable, second part


19


of the changeover lever


17


, engages in a slotted guide


34


(which can be seen in

FIG. 5

) on the lever element


31


in such a way that the lever element


31


is pivoted during a linear movement of the actuating element


13


. This pivoting movement is carried out in such a way that the hook


22


, in order to lock, engages behind a face, specifically the blocking face


23


on the lateral slide


24


, in the operating position of the actuating member


5


. Of course, the hook


22


can also engage behind any other face on the actuating member


5


.




As can be seen, it is therefore the case in both configurations that the locking of the actuating member


5


in the operating position is effected by the interaction of the hook


22


with the blocking face


23


on the actuating member


5


or on a part assigned to the actuating member


5


and the restoring force acting on the actuating member


5


, which loads the actuating member


5


in the direction of movement


6


′ toward its initial position.




The switch


4


according to the invention is therefore distinguished by the fact that the actuating element


13


arranged in the immediate vicinity of the actuating member


5


acts to actuate a first device and, in addition, serves to actuate a further, second device. In order to actuate the first device, the actuating element


13


can be moved in a first direction. In order to actuate the second device, the actuating element


13


can additionally be moved in a second direction, the second direction being different from the first direction. According to the above exemplary embodiments, one of the two devices is a changeover switch


16


for the direction of rotation, that is to say for the clockwise/counterclockwise rotation of the electric motor


36


, with which the changeover switch


16


can be changed over by means of the movable actuating element


13


. Equally well, one of the two devices can also be a locking device


12


which, in order to lock the actuating member


5


in the operating position, can be brought into interaction with the actuating member


5


. In this case, the actuating element


13


for actuating the locking device


12


can preferably be moved in a direction differing from the perpendicular to the direction of movement


6


,


6


′ of the actuating member


5


.




According to a further exemplary embodiment, which will be described in more detail below, one of the two devices is a device


37


for adjusting the carbon brushes for the electric motor


36


in accordance with its direction of rotation. As can be seen from

FIG. 6

, the device


37


for adjusting the carbon brushes is arranged on the electric motor


36


, in order in this way to be able to adjust the carbon brushes with respect to the neutral zone for the purpose of optimization. Devices


37


of this type for adjusting the carbon brushes are disclosed by DE 195 45 651 A1, to which reference is made here.




The device


37


for adjusting the carbon brushes has a pivotable carrier


38


, on which brush holders


39


, shown by way of example in

FIG. 9

, for the carbon brushes


40


which slip on the collector


41


of the electric motor


36


are arranged. In order to adjust the device


37


, specifically in order to pivot the carrier


38


in accordance with the direction of rotation of the electric motor


36


, use is made of the movable actuating element


13


which, according to the invention, is arranged in the immediate vicinity of the actuating member


5


of the switch


4


.




The actuating element


13


can be actuated by being pivoted in the pivoting direction


42


by a specific angle +/−α, as emerges in more detail from FIG.


7


. To this end, the actuating element


13


is designed as a lever, which is mounted such that it can rotate on the switch


4


, to be specific on the housing


7


of the latter. In order to transmit the movement of the actuating element


13


to the carrier


38


to pivot the latter, a coupling element


43


shown only schematically in

FIG. 6

is arranged between the actuating element


13


and the carrier


38


. More detailed refinements of the coupling element


43


can be seen in

FIGS. 8

to


13


.




The coupling element


43


shown in

FIGS. 8 and 9

is designed in the manner of a gear mechanism


44


. To this end, the carrier


38


is provided with toothing


45


on the circumference, as emerges in more detail from

FIG. 9. A

gearwheel, for example an asymmetrical spur gear


46


, engages in the toothing


45


. By means of a type of cam


47


, the actuating element


13


in turn engages in the spur gear


46


. The pivoting movement of the actuating element


13


is therefore transmitted to the carrier


38


via the gear mechanism


44


by means of an operative tooth-to-tooth connection or an operative cam-to-tooth connection. Of course, in order to transmit the pivoting movement, an operative cam-to-cam connection or the like can also be used.




In a further refinement, which can be seen in

FIGS. 10 and 11

, the coupling element


43


comprises a toggle lever


48


. The toggle lever


48


, which is mounted such that it can rotate on a rotary pin


49


in the housing body


2


, at one end engages around a pin


51


on the carrier


38


by means of a type of fork


50


. The other end of the toggle lever


48


is guided in a slotted guide


52


, which is, for example, configured in the manner of an inclined plane. When the actuating element


13


is pivoted, the toggle lever


48


is guided appropriately in the slotted guide


52


and in the process is rotated about the rotary pin


49


, so that ultimately the carrier


38


is pivoted by means of the operative connection between the fork


50


and pin


51


.




In a still further refinement, shown in

FIG. 12

, the coupling element


43


comprises a tilting lever


53


. One end of the tilting lever


53


again has an operative connection to the carrier


38


, comprising a fork


50


and a pin


51


. The other end of the tilting lever


53


is attached to the actuating element


13


by means of a rotary bearing


54


. Pivoting the actuating element


13


in the pivoting direction


42


has the effect of rotating the tilting lever


53


about the rotary bearing


54


, so that said lever is tilted about a stop


55


in the housing body


2


, as a result of which, ultimately, again pivoting of the carrier


38


can be effected.




The coupling element


43


, which in a still further refinement forms a type of tilting detent mechanism


56


, is illustrated in FIG.


13


. The tilting detent mechanism


56


comprises two rotary levers


57


,


58


, one rotary lever


57


being attached to the carrier


38


by means of an operative connection comprising a fork


50


and a pin


51


. The other rotary lever


58


is attached to the actuating element


13


by means of a rotary bearing


54


. The two mutually facing ends of the rotary levers


57


,


58


are coupled to each other by means of a tension spring


59


. Pivoting the actuating element


13


in the pivoting direction


42


leads to the rotary lever


58


being tilted at the stop


55


in the housing body


2


and, because of the tension spring


59


, leads to an abrupt rotary movement of the rotary lever


57


when a dead point is passed. The rotary movement of the rotary lever


57


then effects the pivoting of the carrier


38


.




By means of the actuating element


13


, it is advantageously possible for an electrical switch to be switched at the same time to reverse the direction of rotation of the electric motor


36


. This switch for reversing the direction of rotation can be configured like the changeover switch


16


corresponding to the first exemplary embodiment, but it is expediently obvious to integrate the switch for reversing the direction of rotation into the device


37


for adjusting the carbon brushes.




In this case, for the switch for reversing the direction of rotation, switching contacts that are connected electrically to the carbon brushes


14


are arranged on the carrier


38


. In addition, the device


37


for adjusting the carbon brushes has a stationary contact plate


60


(shown in

FIG. 6

) to accommodate fixed contacts, which are connected electrically to the field windings


61


of the electric motor


36


. The fixed contacts interact with the switching contacts as mating contacts in order to make alternate contact with the carbon brushes


40


to reverse the direction of rotation of the electric motor


36


when the carrier


38


is pivoted. In order to obtain defined switching positions for the switch for reversing the direction of rotation, it is expedient if the switching positions that can be established by the interaction between the switching contacts and the fixed contacts as the carrier


38


is pivoted are designed as latching positions. Otherwise, for the more specific design of a switch of this type for reversing the direction of rotation, reference is again made to DE 195 45 651 A1.




Furthermore, it may be advantageous if here, too, by means of the actuating element


13


, a locking device


12


for the operating position of the actuating member


5


, said locking device


12


being shown in FIG.


6


and configured as in the first exemplary embodiment, can be actuated at the same time. The blocking element


21


of the locking device


12


which, in order to lock the actuating member


5


in the operating position, can be brought into interaction with the operating member


5


, can be moved by a movement of the actuating element


13


in a direction differing from the direction of movement of the actuating element


13


in order to pivot the carrier


38


. In particular, the actuating element


13


for the movement of the blocking elements


21


can be moved approximately according to the arrow


6


″ in the direction of the actuating member


5


by being pressed counter to the spring


20


.




The invention has been explained in detail using an electric hand tool, but is not restricted to the exemplary embodiments described and illustrated. Instead, it also comprises all the developments which may be made by those skilled in the art within the scope of the idea of the invention. For example, a locking device according to the invention and/or a changeover switch according to the invention for the direction of rotation of the electric motor and/or a device according to the invention for adjusting the carbon brushes may be used not only on electric tools but also other electrical appliances, for example on handheld mixers, electric knives or the like for domestic use.



Claims
  • 1. An electrical appliance comprising:an electrical switch having an actuating member that can be moved between an initial position and an operating position in a direction of movement, wherein the actuating member, in the operating position, acts to switch a contact system or to adjust a potentiometer; and a movable actuating element arranged in an immediate vicinity of the actuating member, the actuating element, during movement, acting to actuate a first device and a second device, wherein the actuating element comprises: a first part being mounted such that it can be moved in a second direction; and a second part that can be moved both with the first part in the second direction and also in a first direction that is different from the second direction such that the first device is actuated when the actuating element is moved in the first direction, and the second device is actuated when the actuating element is moved in the second direction.
  • 2. The electrical appliance according to claim 1, wherein the actuating element can be moved within an angular range of less than +/−90 degrees and up to a maximum of +/−15 degrees in relation to the direction of movement of the actuating member such that the actuating element is moved approximately in the direction of the actuating member.
  • 3. The electrical appliance according to claim 1 wherein the actuating element is arranged directly on an upper side of the actuating member at a transition location between a housing body and a handle of the electrical appliance, and the actuating element is a push button or a rotatably mounted lever, andwherein the actuating member is a trigger and is arranged on a housing of the switch such that the actuating element is pivotally moved by being pressed in the direction of movement of the trigger.
  • 4. The electrical appliance according to claim 1 further comprising an electric motor that can be operated in two opposite directions of rotation, andwherein one of the first and second devices is a changeover switch for controlling the direction of rotation of the electric motor.
  • 5. The electrical appliance according to claim 4 wherein one of the first and second devices is a locking device that interacts with the actuating member in order to lock the actuating member in the operating position, and in order to actuate the locking device, the actuating element is moved in a direction other than perpendicular to the direction of movement of the actuating member.
  • 6. The electrical appliance according to claim 5 wherein the actuating element of the changeover switch is a two part changeover lever and is mounted such that the changeover lever can be pivoted, in particular by up to about +/−15 degrees, with respect to the direction of movement of the actuating member, andwherein the changeover lever for actuating the locking device can be moved in the longitudinal direction of the changeover lever, such that the first part of the actuating element can be pivoted, and the second part of the actuating element can both be pivoted with the first part and be moved linearly, counter to a restoring force, approximately radially with respect to the pivoting movement.
  • 7. The electrical appliance according to claim 6, wherein the locking device has a blocking element that can be moved by means of the actuating element and is preferably mounted such that the blocking element can be moved on the housing of the switch, and is moved by the actuating element into engagement with a movement path of the actuating member in order to lock the actuating member.
  • 8. The electrical appliance according to claim 7 wherein the blocking element further comprises:a hook that, in order to lock, acts on a blocking face on the actuating member or on a slide connected to the actuating member guided laterally on the housing of the switch such that a return movement of the actuating member effected by a restoring force in the operating position is prevented.
  • 9. The electrical appliance according to claim 8, wherein the blocking element is a spring-loaded slide element that is mounted such that the slide element can be moved linearly on a housing part of the switch;wherein the housing part arranged at a transition location between walls of the changeover switch housing and the actuating member, such that the slide element is guided in the housing part approximately parallel to a front wall of the housing that faces the actuating member; and wherein the slide element includes the hook at a first end that faces away from a side wall of the housing such that a wedge face on the linearly movable, second part of the changeover lever, of the actuating element interacts with a second end of the slide element that faces the side wall of the housing such that the slide element is displaced by the movement of the actuating element such that, in order to lock, the hook acts on the blocking face on the actuating member in the operating position of the actuating member.
  • 10. The electrical appliance according the claim 8, wherein the blocking element is designed as a lever element that is mounted such that the lever element can be rotated on a side wall of the housing of the switch, whereinan arm projects approximately perpendicularly from the lever element and extends approximately parallel to a front wall of the housing, and facing the actuating member, the arm including the hook wherein a cam on the linearly movable, second part of the changeover lever of the actuating element engages in a slotted guide on the lever element such that the lever element is pivoted by the movement of the actuating element such that the hook, in order to lock, engages behind the blocking face on a lateral side of the actuating member and in the operating position of the actuating member.
  • 11. The electrical appliance according to claim 1 wherein one of the first and second devices is a device for adjusting carbon brushes of an electric motor in the direction of rotation of the electric motor.
  • 12. The electrical appliance according to claim 11, wherein, the device for adjusting carbon brushes comprises a carrier that is pivoted by the actuating element and is arranged on the brush holders for the carbon brushes that slip on a collector of the electric motor.
  • 13. The electrical appliance according to claim 12, wherein a coupling element is arranged between the actuating element and the carrier such that the movement of the actuating element can be transmitted to the carrier to pivot the carrier.
  • 14. The electrical appliance according to claim 13, wherein the coupling element is a gear mechanism, having an asymmetrical spur gear, the gear mechanism having an operative tooth-to-tooth connection, an operative cam-to-tooth connection, or an operative can-to-cam connection.
  • 15. The electrical appliance according to claim 13, wherein the coupling element comprises a toggle lever that can be moved by means of an inclined plane, a tilting lever, or a tilting detent mechanism.
  • 16. The electrical appliance according to claim 11, wherein the device for adjusting the carbon brushes includes a changeover switch for changing the direction of rotation of the electric motor.
  • 17. The electrical appliance according the claim 16 further comprising, switching contacts that are connected electrically to the carbon brushes and are arranged on the carrier,a stationary contact plate on the device for adjusting the carbon brushes to accommodate fixed contacts that are connected electrically to field windings of the electric motor; wherein the fixed contacts interact with the switching contacts as mating contacts in order to make alternate contact with the carbon brushes to reverse the direction of rotation of the electric motor when the carrier is pivoted; and wherein the switching positions that can be established by the interaction between the switching contacts and the fixed contacts as the carrier is pivoted are designed as latching positions.
  • 18. The electrical appliance according to claim 17, wherein the actuating element designed as a rotatable lever for pivoting the carrier of the device for adjusting the carbon brushes can be pivoted between the latching positions lying within an angular range (+/−α), andwherein the lever for actuating the locking device can be moved approximately radially with respect to the pivoting movement by being pressed counter to a restoring force.
Priority Claims (2)
Number Date Country Kind
198 10 332 Mar 1998 DE
198 55 263 Dec 1998 DE
PCT Information
Filing Document Filing Date Country Kind
PCT/DE99/00636 WO 00
Publishing Document Publishing Date Country Kind
WO99/46787 9/16/1999 WO A
US Referenced Citations (8)
Number Name Date Kind
3467801 Matthews Sep 1969 A
3814886 Piber Jun 1974 A
4097703 Houser Jun 1978 A
4097704 Piber Jun 1978 A
4348603 Huber Sep 1982 A
4698471 Piber Oct 1987 A
4864083 Bittel Sep 1989 A
5198793 Leveque Mar 1993 A
Foreign Referenced Citations (1)
Number Date Country
0 057 414 Nov 1982 EP