This application claims the benefit of the filing date under 35 U.S.C. ยง119(a)-(d) of Japanese Patent Application No. 2012-169949 of Jul. 31, 2012.
The present invention relates to an electrical terminal and, in particular, to an electrical connector for connection with a thin wire.
A known electrical terminal 101 for connection with a wire is disclosed in U.S. Pat. No. 4,003,623 B and shown in
The known electrical terminal 101 shown in
After the two wires W1 and W2 are inserted into the cavity 102, the pair of side walls 104 and 105 are deformed, as shown in
Another known electrical connector 201 for connection with a thin wire like a coil winding is disclosed in Japanese Patent No. JP S52-114987 A, as shown in
As shown, the known electrical connector 201 includes a housing 210 having a terminal receiving section 211 and an electrical terminal 220 for insertion into the terminal receiving section 211.
First grooves 212 are disposed along both upper sides of the terminal receiving section 211 of the housing 210. Second grooves 213 are disposed along both lower sides of the terminal receiving section 211 of the housing 210. In addition, a wire wound section 215 is provided at a back side of an upper wall 214 of the housing 210, in order to wind a wire 216 around the wire wound section 215. The wire 216 is a thin electrical insulated wire of, for example, approximately A.W.G #50 having a metal core and an insulator covering the outer part of the metal core.
On the other hand, the electrical terminal 220 is made by stamping and forming a metal sheet, and includes a base 221 having a substantially rectangular flat plate shape. A plurality of lances 221a and 221b are positioned along opposites sides of the base 221. Moreover, the electrical terminal 220 is provided with a front side plate 222 extending obliquely forward from the front end of the base 221 and a back side plate 224 extending from the back end of the base 221 to be folded back obliquely. A side plate 223 extends in such a manner as to be folded back backward from a tip 222a of the front side plate 222. A plurality of serrations 225 are disposed on the surface of the side plate 223. The end of back side plate 224 is positioned between a pair of flanges 223a positioned at both sides of the side plate 223 and folded downward there from. Lances 223b are provided at ends of the pair of flanges 223a, respectively.
Then, the electrical terminal 220 is inserted into the terminal receiving section 211 of the housing 210. Accordingly, the base 221, the front side plate 222, the side plate 223, and the back side plate 224 are inserted into the terminal receiving section 211. Additionally, the lances 223b are pressed into the first grooves 212, respectively, and the lances 221a and 221b are pressed into the second grooves 213, respectively. Moreover, when the tip 222a of the front side plate 222 abuts against an end wall, not shown, of the housing 210, the base 221 is moved in the direction of an arrow, and then the front side plate 222 is turned around a fixed end thereof. Accordingly, each of the serrations 225 formed on the side plate 223 engages the wire 216.
Furthermore, another example of a known electrical connector for connection with a thin wire like a coil winding is disclosed in Japanese Patent No. JP H10-302857 A, as shown in
The known electrical connector 301 shown in
The first terminal 320 is made by stamping and forming a metal sheet, and includes a base 324 press-fitted into the first cavity 311, and a contact part 321 having a gently arcuate shape curved toward a wire receiving surface 313 of the housing 310. A plurality of serrations 322 are disposed on a surface of the contact part 321 and positioned opposite to the wire receiving surface 313. A vertex 323 is formed at the end of the first terminal 320 at the contact part 321 side.
Furthermore, the second terminal 330 is made by stamping and forming a metal sheet, and has a pressing part 331 disposed at the tip thereof to press the vertex 323 of the first terminal 320 toward the wire receiving surface 313.
Then, a wire 330 is disposed between the wire receiving surface 313 and the contact part 321. When the second terminal 330 is press-fitted, the pressing part 331 of the second terminal 330 presses the vertex 323 of the first terminal 320 toward the wire receiving surface 313. This permits the contact part 321 of the first terminal 320 to elastically contact with the wire 330. When the contact part 321 elastically contacts the wire 330, the serrations 322 formed on the contact part 321 engage the wire 330. The wire 330 is a thin insulated electrical wire of, for example, approximately A.W.G #50 having a metal core and an insulator covering the outer part of the metal core
Each of the known electrical terminals 101, 201 and 301 have the following disadvantages.
As for the known electrical terminal 101 shown in
As for the known electrical connector 201 shown in
As for the electrical connector 301 shown in
Accordingly, the present invention has been made in view of the aforementioned disadvantages and shortcoming, and it is an object of the present invention, among others to provide having a first member and a second member. The first member includes a pair of connecting face portions, a coupling portion, and a plurality of serrations. The pair of connecting face portions face each other in a substantially V shape such that a gap between inner faces of the pair of connecting face portions gradually becomes smaller from a wider-gap side to a narrower-gap side. The coupling portion connects the pair of connecting face portions at ends of the narrower-gap side of the inner faces. The plurality of serrations are disposed on the pair of inner faces and extend along intersecting directions. The second member has a substantially U shape that mates with the pair of connecting face portions and can displace outer side faces of the pair of connecting face portions inward to urge the inner faces closer to each other.
The objects, features and advantages of the invention will become more apparent by describing in detail embodiments thereof with reference to the accompanying drawings, in which:
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
With reference to
The electrical terminal 1 shown in
The first member 10 includes a pair of connecting face portions 11 and a coupling portion 12 that connects the pair of connecting face portions 11.
The pair of connecting face portions 11 face with each other, and are formed in a substantially V shape, in the embodiment shown, such that a gap between inner faces 11a facing with each other is gradually smaller from a wider-gap side to a narrower-gap side. Each connecting face portion 11 is plate shapes. Upper ends of the pair of connecting face portions 11 have a wider gap between the inner faces 11a that the lower ends of the pair of connecting face portions 11, which have a narrower gap there between. As shown in
The pair of connecting face portions 11 receives the wire 40 from the wider-gap side of the inner faces 11a facing with each other, and hold the wire with the inner faces 11a facing with each other. A plurality of serrations 11b and 11c are provided. In the shown embodiment, the plurality of serrations 11b and 11c extend in a direction in which the axial line of the received wire 40 extends, i.e., in a direction intersecting with the front-back direction on the inner faces 11a of the pair of connecting face portions 11 facing with each other. As shown in
The coupling portion 12 connects the pair of connecting face portions 11 at the ends of the narrower-gap side, which is the lower ends, of the inner faces 11a facing with each other. As illustrated in
Moreover, the second member 20 is substantially U shaped in the shown embodiment. The second member 20 includes a flat plate portion 21 having a substantially rectangular shape that extends in the front-back direction, and a pair of side plates 22 extending downward from both ends of the flat plate portion 21 in the width direction. As shown in
Tapered portions 11d and 22a for guiding each other are respectively arranged on the outer faces of the ends of the pair of connecting face portions 11 on the wider-gap side of the inner faces 11a facing with each other, and on the inner faces of the ends of the pair of side plates 22 of the second member 20.
In the shown embodiment, the coupling member 30 is substantially rectangular flat plate, and is connected to the connecting portion 12c of the coupling portion 12 through a first coupling piece 31 coupled with the lower end of the flat plate, and is also coupled with the flat plate portion 21 of the second member 20 through a second coupling piece 32 coupled with the upper end of the flat plate.
A method of connecting the wire 40 with the electrical terminal 1 configured as described above will be described with reference to
Firstly, as shown in
Next, as illustrated in
In this manner, by mating the second member 20 with the pair of connecting face portions 11 of the first member 10, the inner faces 11a are made to move closer to each other. Accordingly, the plurality of serrations 11b and 11c bite into the wire 40 to connect the wire 40 with the pair of connecting face portions 11. Hence, even if the thin wire 40 like a coil winding is connected, it is possible to connect the wire 40 in a stable manner without any remaining portion of the pair of connecting face portions 11. In particular, this advantage is remarkable when the single thin wire 40 is used for connection. It is noted that when the wire 40 of the same diameter is used for connection, the two wires 40 may be connected.
Moreover, the second member 20 displaces both outer side faces 11e inward to make the inner faces 11a closer to each other and connect the wire 40 with the pair of connecting face portions 11. Accordingly, when a plurality of electrical terminals 1 are arranged in a direction in which the pair of connecting face portions 11 face with each other, it is possible to achieve the narrower pitch.
Furthermore, since the wire 40 can be connected only by the first member 10 and the second member 20 constituting the electrical terminal 1, the wire 40 can be connected using the electrical terminal 1.
In the shown embodiment, the pair of connecting face portions 11 are formed in such a manner that the inner faces 11a are curved outward from the narrower-gap side of the inner faces 11a facing with each other to the wider-gap side. Hence, when the inner faces 11a of the pair of connecting face portions 11 rotate inward around the lower ends (the ends on the narrower-gap side) of the pair of connecting face portions 11 and come closer to each other, the ends of the inner faces 11a on the wider-gap side do not come in contact with each other before the wire 40 is connected. Accordingly, by managing the gap between the ends of the inner faces 11a facing with each other on the wider-gap side, it is made possible to determine whether or not the wire 40 is connected.
The tapered portions 11d and 22a for guiding each other are arranged on the outer faces of the ends of the pair of connecting face portions 11 respectively, on the wider-gap side of the inner faces 11a, and on the inner faces of the ends of the second member 20. Accordingly, when the second member 20 is mated with the pair of connecting face portions 11 from the wider-gap side of the inner faces 11a, mating is accomplished.
Additionally, the plurality of serrations 11b and 11c, respectively formed on the inner faces 11a, extend in directions intersectional to each other, as shown in
In addition, according to the electrical terminal 1, the coupling portion 12 of the first member 10 and the second member 20 are coupled by the coupling member 30. This means that the first member 10 and the second member 20 are not separated. Therefore, as there is no possibility that one of the first member 10 and the second member 20 is lost, it is possible to manage the components with ease. Moreover, as the electrical terminal 1 is integrally formed, it is unnecessary to separately manufacture the first member 10 and the second member 20, and it is possible to produce the electrical terminal 1 at low cost.
Furthermore, the coupling portion 12 includes the first curved portion 12a curved outward from the lower end of the one connecting face portion 11, the second curved portion 12b curved outward from the lower end of another connecting face portion 11, and the connecting portion 12c for connecting the end of the first curved portion 12a with the end of the second curved portion 12b. Hence, it becomes possible to connect the connecting portion 12c to a metal carrier strip (not shown) through a coupling piece (not shown). In addition, as the coupling portion 12 includes the first curved portion 12a and the second curved portion 12b, it is possible to relieve stress along the lower ends of the pair of connecting face portions 11, when the inner faces 11a rotate inward around the lower ends of the pair of connecting face portions 11 and come closer to each other.
Next, an electrical terminal according to another embodiment of the invention will be described with reference to
The electrical terminal 1 shown in
Herein, the lock 50 includes a pair of locking protrusions 51 formed in a protruding manner at upper-end edges of the pair of connecting face portions 11, respectively, and a locking opening 52 formed in the flat plate portion 21 of the second member 20. When the second member 20 is mated with the pair of connecting face portions 11, the pair of locking protrusions 51 are inserted into the locking opening 52. A tapered portion 51a is disposed on the upper-end outer side face of each of the locking protrusions 51. This assists insertion of the pair of locking protrusions 51 into the locking opening 52 with ease. Then, when the pair of locking protrusions 51 are inserted into the locking opening 52, the locking protrusions 51 abut against the edges of the locking opening 52 in the width direction. This prevents the pair of connecting face portions 11 from opening. Therefore, the pair of connecting face portions 11 are prevented from opening when the second member 20 is mated with the pair of connecting face portions 11. It is thus possible to avoid the wire 40 from being discontinuous.
Moreover, the electrical terminal 1 shown in
More specifically, in the electrical terminal 1 shown in
Although the exemplary embodiment of the invention has been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
For example, the inner faces 11a facing each other are not necessarily formed to be curved outward from the narrower-gap side of the inner faces 11a facing with each other to the wider-gap side.
Moreover, in the electrical terminal 1, the coupling portion 12 of the first member 10 and the second member 20 may be not connected using the coupling member 30.
Moreover, in the electrical terminal 1, it may not necessary that the tapered portions 11d and 22a that guide respective counterparty members are provided on the outer faces of the ends of the pair of connecting face portions 11 on the wider-gap side of the inner faces 11a and on the inner faces of the ends of the second member 20.
In the electrical terminal 1, it may not be necessary that the plurality of serrations 11b and 11c formed on the respective faces 11a extend in directions intersecting with each other.
Furthermore, it may not be necessary that the coupling portion 12 includes the first curved portion 12a, the second curved portion 12b, and the connecting portion 12c as long as the coupling portion 12 couples the pair of connecting face portions 11 together.
Number | Date | Country | Kind |
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2012-169949 | Jul 2012 | JP | national |
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Number | Date | Country |
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3518229 | Nov 1986 | DE |
52-114987 | Sep 1977 | JP |
10-199590 | Jul 1998 | JP |
10-302857 | Nov 1998 | JP |
2001-185251 | Jun 2001 | JP |
2003-086264 | Mar 2003 | JP |
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Entry |
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European Search Report, Application No. 13178250.0-1801, dated Nov. 17, 2014, 8 pages. |
Abstract of DE3518229, published Nov. 27, 1986, 1 page. |
Number | Date | Country | |
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20140038475 A1 | Feb 2014 | US |