The present invention relates to an electrical transducer, and more specifically to an electrical transducer which may be employed to carry an object of interest, such as a severing device, and which may be utilized for cutting an object of interest, such as a food products, including vegetables, meats, poultry, and the like.
The processing of mass flow food products, such as french fries, vegetables, meat products, and the like, create a variety of technical challenges for equipment manufacturers.
Typically, mass flow food products include individual food items which are both acceptable and unacceptable in view of surface defects; contamination or the like. Further some food products may be admixed with various contaminants, including weeds, stones, rocks, foreign debris, and other material, and which must be separated from the mass flow food product in order to provide a resulting, substantially acceptable product stream, which is then later processed for packaging and shipment to an end user.
Often products, like french fries, for example, will have surface blemishes or other defects, such as rot, which only becomes evident once the product has been partially processed. Heretofore, food processing equipment manufacturers have utilized various devices to first image the product traveling in the product stream, so as to identify defective products, and then later, in a downstream processing step, these processors sever the product to separate the undesirable region of the product, such as the rot, from the product, and then subsequently remove the severed, undesirable region to produce a substantially uniform product.
While food handling and processing equipment of various designs have been introduced and have been utilized for decades, to accomplish the foregoing and other tasks, many difficulties have resulted from employing the prior art devices, which treat these mass flow food product streams. As a first matter, many of these devices are quite complex in their overall design, and are subject to malfunction because of the debris that may become deposited on, or lodged in these devices while handling a product stream, which may be admixed with foreign debris, dirt, and other materials. Still further, such devices can routinely become damaged or malfunction when the cutting devices employed by such prior art machines, engage relatively hard objects, such as stones, glass and other natural or synthetic objects, and which may have become inadvertently mixed with the product stream being processed. This damage of the cutting element(s) may include a breaking of a knife or other cutting element, or the fragmentation of the knife or other cutting element, thus introducing another piece of foreign debris into the product stream, and which subsequently could be inadvertently packaged with the resulting final food product.
As might be expected, the damage of such cuffing elements presents various problems for food processors, including production line downtime to isolate the particular cutting element which has become damaged, and then repairing and/or replacing the cutting element so as to place the food processing machine back into operation.
In view of the foregoing issues, designers of food processing machinery have looked for more reliable, and robust assemblies which can be employed to cut objects of interest such as individual items in a stream of food products in a manner which avoids the detriments associated with the individual prior art devices, that have been employed heretofore.
An electrical transducer which avoids the detriments of the prior art devices which have been utilized, heretofore, is the subject matter of present application.
A first aspect of the present invention relates to an electrical transducer, which includes a housing having opposite first and second ends, and an internal cavity; a moveable electrical coil form having opposite first and second ends, and an internal cavity, and wherein the first end of the moveable electrical coil form is sized so as to be telescopingly received within the internal cavity of the housing, and wherein the second end of the moveable electrical coil form is mounted in spaced relation relative to the second end of the housing; an electrical coil received on, and about, the first end of the moveable electrical coil form; a first and second magnet mounted in the internal cavity of the housing, and which individually, and magnetically cooperate and interact with the electrical coil, when the electrical coil is energized; a guide rod having opposite first and second ends, and wherein the first end of the guide rod is located in spaced relation relative to the first end of the housing, and the second end of guide rod is located within the internal cavity of the moveable electrical coil form, and is further located in spaced relation relative to the second end of the housing, and wherein the first and second ends of the guide rod are biased in opposite directions, one relative to the other; and a mounting fixture located on the second end of the moveable electrical coil form, and wherein the second end of the guide rod is affixed to the mounting fixture.
Still another aspect of the present invention relates to an electrical transducer, which includes a housing defining an internal cavity; a guide rod having a main body with opposite first and second ends, and which further extends through the internal cavity of the housing; a first biasing spring which biasingly engages the first end of the guide rod, and which further is positioned between the first end of the guide rod and the housing; a first magnet shorting ring which defines an internal cavity, and which further is received in the internal cavity of the housing; a first magnet received within the internal cavity of the first magnet shorting ring; a moveable electrical coil form having opposite first and second ends, and further defining an internal cavity, and wherein the moveable electrical coil form has an outside facing surface, and the first end of the moveable electrical coil form is received within the internal cavity of the housing; an electrical coil which is positioned on and about the outside facing surface of the moveable electrical coil form, and is further located adjacent to the first end thereof, and wherein the electrical coil is further located within the internal cavity of the housing; a pair of metal washers which are received, at least in part, within the internal cavity of the moveable electrical coil form, and wherein a gap is defined between the respective metal washers; a gap shorting ring which defines a passageway extending therethrough, and wherein the gap shorting ring is located within the internal cavity of the housing, and the first end of the moveable electrical coil form is received through the passageway which is defined by the gap shorting ring; a second magnet shorting ring which defines an internal cavity, and which further is received in the internal cavity of the moveable electrical coil form; a second magnet received within the internal cavity which is defined by the second magnet shorting ring; a second biasing spring located within the internal cavity of the moveable electrical coil form, and which is further positioned between the second magnet and the second end of the guide rod; and a mounting fixture mounted on the second end of the moveable electrical coil form, and which is further engaged by the second end of the guide rod, and wherein energizing the electrical coil effects a predetermined reciprocal motion of the mounting fixture along a linear path of travel.
Still another aspect of the present invention relates to an electrical transducer, which includes a housing defined by an elongated and continuous sidewall, and wherein an endwall is made integral with the continuous sidewall, and wherein the housing further has a first and second end, and the end wall is mounted at the first end of the housing, and has a passageway which extends therethrough, and wherein the sidewall has an internal facing surface which defines an internal cavity of the housing, and wherein the continuous sidewall which is located at the second end of the housing defines an aperture which allows access to the internal cavity of the housing, and wherein an annular magnetic gap is formed in the internal facing surface of the continuous sidewall, and which is located in a position that is intermediate the opposite first and second ends of the housing; an elongated guide rod having a main body with opposite first and second ends, and wherein the elongated guide rod is received through the passageway which is formed in the end wall of the housing, and which further extends through the internal cavity defined by the housing, and wherein the respective first and second ends of the elongated guide rod are located in spaced relation relative to the individual first and second ends of the housing; a first biasing spring cooperating with the elongated guide rod, and which is located on the end wall of the housing, and is further coupled in force transmitting relation relative to the first end of the elongated guide rod; a first magnet shorting ring which has an outside facing surface, and which further defines an internal cavity, and wherein the first magnet shorting ring is concentrically positioned about the elongated guide rod, and is further located within the internal cavity of the housing, and mounted juxtaposed relative to the end wall, and wherein a first gap is defined between the outside facing surface of the first magnet shorting ring, and the inside facing surface of the housing; a first magnet which is telescopingly received within the internal cavity as defined by the first magnet shorting ring, and which is further concentrically oriented relative to the elongated guide rod; an elongated and moveable electrical coil form which is dimensioned so as to be concentrically received, at least in part, within the internal cavity as defined by the housing, and wherein the coil form has a first end received in the internal cavity of the housing, and an opposite second end which is positioned in spaced relation relative to the second end of the housing, and wherein the coil form has an outside facing surface which defines a first outside diametral dimensioned region at the first end of the coil form, and a second outside diametral dimensioned region which is located at the second end of the coil form, and wherein the outside diametral dimension of the first region is less than the second region, and wherein an electrical conductor is concentrically wound about the second region of the coil form, and wherein the electrical coil form defines an internal cavity which extends between the first and second ends thereof; a first metal washer concentrically received about the guide rod, and juxtaposed relative to the first magnet, and wherein the first metal washer has an outside facing surface which has a recessed region formed therein, and wherein at least a portion of the first metal washer, and the recessed region of the first metal washer, is telescopingly received within the internal cavity which is defined by the electrical coil form, and is further located at the first end thereof; a second metal washer which is concentrically received about the guide rod, and wholly received within the internal cavity as defined by electrical coil form, and wherein the second metal washer is juxtaposed relative to the first metal washer, and wherein the second metal washer has an outside facing surface which has a recessed region formed therein, and wherein the recessed region of the second metal washer is juxtaposed relative to the recessed region which is defined by the first metal washer, and wherein the respective recessed regions of the first and second metal washers define a gap therebetween; a gap shorting ring which is concentrically mounted within the internal cavity which is defined by the housing, and which further has an exterior facing surface, and an interior facing surface defining a passageway extending therethrough, and wherein the first end of the electrical coil former is received through the passageway which is defined by the internal facing surface of the gap shorting ring, and wherein the gap shorting ring is positioned in juxtaposed covering relation relative to the annular magnetic gap which is defined by the interior facing surface of the housing; a second magnet shorting ring which has an outside facing surface, and further defines an internal cavity, and wherein the second magnet shorting ring is concentrically positioned about the elongated guide rod, and is further located within the internal cavity of electrical coil form, and is further mounted in juxtaposed relation relative to the second metal washer; a second magnet which is telescopingly received within the internal cavity as defined by the second magnet shorting ring, and wherein the second magnet is juxtaposed relative to the second metal washer; a second biasing spring cooperating with the elongated guide rod, and which is further located between the second magnet, and the second end of the guide rod, and wherein the second biasing spring exerts a biasing force which acts upon the second end of the guide rod; and a mounting fixture which is releasably affixed to the second end of the guide rod, and which is further received, at least in part, within the internal cavity which is defined by the electrical coil form, and wherein the energizing of the concentric electrical coil effects a reciprocal motion of the elongated and moveable coil form so as to propel the mounting fixture along a linearly, reciprocal path of travel.
These and other aspects of the present invention will be discussed in greater detail hereinafter.
Preferred embodiments of the invention are described below, with reference to the following accompanying drawings.
This disclosure of the invention is submitted in furtherance of the constitutional purposes of the U.S. Patent law “to promote the progress of science in useful arts” [Article I, Section 8].
An electrical transducer of the present invention is generally indicated by the numeral 10 in
The housing 11 is defined, at least in part, by an end wall that is generally indicated by the numeral 20, and which is further made integral with the continuous sidewall 16, and which generally forms the housing 11. As seen in the drawings, the end wall 20 has a smaller, centrally disposed passageway 21, and which is formed therein. The end wall 20 has an internal facing surface 22 which faces inwardly relative to the housing 11. As seen in
The present invention 10 includes an elongated guide rod which is generally indicated by the numeral 30, and which further has a narrowly cylindrically shaped main body 31 which has a first end 32, and an opposite second end 33. As seen in the drawings (
The electrical transducer 10 of the present invention includes a first biasing spring 40 which cooperates with the elongated guide rod 30, and which is further located on, and extends outwardly relative to, the first end 12 of the housing 11. As will be recognized, the first biasing spring 40 is coupled in force transmitting relation relative to the first end 32 of the elongated guide rod 30. More specifically, the first biasing spring has a main body 41 defining a central passageway which is dimensioned to receive the first end 32 of the elongated guide rod 30 therethrough. The main body has a first end 42, and an opposite second end 43. The second end 43 rests in force transmitting relation relative to the end wall 20. As illustrated in
The electrical transducer 10 as described herein (
The electrical transducer of the present invention includes a first magnet which is generally indicated by the numeral 60, (
Referring now to
The electrical transducer 10 of the present invention includes a first metal washer 90 (
The electrical transducer of the present invention 10 includes a second metal washer 100 (
The electrical transducer 10 further includes a gap shorting ring which is generally indicated by the numeral 120 (
The electrical transducer 10 of the present invention includes a second magnet shorting ring, and which is generally indicated by the numeral 130 in
The electrical transducer 10 of the present invention includes a second magnet 140 (
The electrical transducer 10 of the present invention includes a second biasing spring which generally indicated by the numeral 150 (
The present invention 10 includes a mounting fixture which is generally indicated by the numeral 160, and which is releasably affixed to the second end 33 of the elongated guide rod 30. The mounting fixture is further received, at least in part, within the internal cavity 78 of the elongated movable electrical coil form 70, and which was earlier described (
The present invention includes an electrical coil (
The operation of the described embodiment of the present invention is believed to be readily apparent, and is briefly summarized at this point.
In its broadest aspect, the present invention relates to an electrical transducer 10 which includes a housing 11 having opposite first and second ends 12 and 13, respectively. The housing 11 further defines an internal cavity 25. The electrical transducer further includes a moveable electrical coil form 70 having opposite first and second ends 72 and 73 respectively, and which further defines an internal cavity 78. The first end 72 of the moveable electrical coil form 70 is sized so as to be telescopingly received within the internal cavity 25 of the housing 11. The second end 73 of the moveable electrical coil form 70 is mounted in spaced relation relative to the second end of the housing 11. The electrical transducer 10 further includes an electrical coil 170 which is received on, and about, the moveable electrical coil form 70. Additionally, the electrical transducer includes first and second magnets 60 and 140, respectively, and which are mounted in the internal cavity 25 of the housing 11, and which individually, magnetically cooperate, and interact with the electrical coil 170, when the electrical coil is energized. The electrical transducer 70 further includes a guide rod 30 having opposite first and second ends 32 and 33, respectively. The first end 32 of the guide rod 30 is located in spaced relation relative to the first end 12 of the housing 11, and the second end of guide rod is located within the internal cavity 78 of the moveable electrical coil form 70, and is further located in spaced relation relative to the second end 13 of the housing 11. The first and second ends of the guide rod 30 are biased in opposite directions, one relative to the other. The electrical transducer 10 as described includes a mounting fixture 160 which is located on the second end 73 of the moveable electrical coil form 70. The second end 33 of the guide rod 30 is affixed to the mounting fixture 160.
The electrical transducer 10, as described, further includes a severing device 190 which is releasably affixed to the mounting fixture 160, and which is operable to sever an object of interest when propelled along a linear path of travel 180 by the moveable electrical coil form 70. The movement of the electrical coil form 70 is effected by energizing the electrical coil 170 from an outside electrical power source (not shown). The electrical transducer 10 further includes first and second magnet shorting rings 50 and 130 respectively, and which cooperate with the first and second magnets 60 and 140, respectively. The first magnet shorting ring 50 is received within the internal cavity 25 of the housing 11, and the second magnet shorting ring 130 is located within the internal cavity 78 as defined by the moveable electrical coil form 70. In the arrangement as seen in the drawings, the electrical transducer 10 includes first and second metal washers 90 and 100, respectively, and which are disposed in juxtaposed relation relative to each other. The first and second metal washers 90 and 100 are located between the first and second magnets 60 and 140, respectively. As earlier discussed, a gap 108 is defined between the first and second metal washers 90 and 100, respectively.
The electrical transducer 10, as described, further includes a gap shorting ring 120 which is located within the internal cavity 25 of the housing 11, and which further operably cooperates with the first and second metal washers 90 and 100. The gap shorting ring 120 is oriented concentrically, outwardly relative to the first and second metal washers 90 and 100, respectively. The electrical transducer 10 further includes first and second biasing springs 40 and 150, respectively. As should be understood, the guide rod 30 passes through each of the biasing springs 40 and 150, respectively. The first biasing spring 40 is located between the first end 12 of the housing 11, and the first end 32 of the guide rod 30; and the second biasing spring 150 is positioned between the second end 73 of the moveable electrical coil form 70, and the second magnet 140. The second biasing spring 150 is further located within the internal cavity 78 as defined by the moveable electrical coil form 70. In the arrangement as seen in the drawings, the first and second magnets 60 and 140, respectively, each have magnetic polarities which are inverted. Those skilled in the art will recognize that the selective energizing of the electrical coil 170 is effective to cause reciprocal motion of the electrical coil form 70 along a path of travel as earlier described. Further, the respective biasing springs 40 and 150, respectively, return the electrical coil form to the position as seen in
Therefore, it will be seen that the electrical transducer 10 as described is compact; can be effectively and selectively energized so as to effect movement of the coil form 70 along a given path of travel 180 to carry objects of interest such as a severing device 190 along a predetermined path of travel; and further avoids the detriments associated with the prior art practices utilized heretofore inasmuch as that the performance of the electrical transducer 10 can be monitored remotely to determine a malfunction of the transducer or further damage of the object of interest such as the severing device 190 which is being carried along the predetermined course of travel 180.
In compliance with the statute, the invention has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the invention is not limited to the specific features shown and described since the means herein disclosed comprise preferred ways of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the Doctrine of Equivalence.