This Application is a National Stage of International Application No. PCT/EP2017/057219 filed Mar. 27, 2017, claiming priority based on French Patent Application No. 1652755 filed Mar. 30, 2016, the entire contents of each of which are herein incorporated by reference in their entireties.
The invention relates to an electrical transformer with windings.
The prior art discloses electrical transformers comprising two parts, in which power must be transmitted from one of the two parts to the other part.
For this reason, a known transformer comprises at least two windings: a primary winding, generally connected to a power supply source, and a secondary winding generally connected to a “charge” which it supplies with power drawn from the source.
In such transformers, power is transmitted from the primary winding P to the secondary winding S via a magnetic flux radiated by the primary winding P and in part received by the secondary winding S. A magnetic circuit M, constituted by material with strong magnetic permeability such as ferrite, is used to convey this magnetic flux and improve coupling between the windings. The magnetic circuit M of the transformer of
Currents i1 and i2 pass through the windings P and S, as shown in
n1i1≈n2i2
But the magnetic circuit adds weight to the electrical transformer.
Also, in some electrical transformers, it is preferable that the power is transmitted from one part to the other without contact between the two parts. This is the case especially of transformers known as “turning” or “rotary”, which are characterized by primary and secondary windings mobile relative to each other.
An example of a known turning transformer is illustrated in
n1i1≠n2i2
This difference occurs in the magnetic environment of the system. It is possible to rewrite the preceding equation by defining “the magnetizing current” im1 seen by the primary winding:
n1i1=n2i2+n1im1
A classic magnetic circuit M is not a linear system. However, given the airgap e, it is possible to consider the overall system as almost linear, which utilises the theorem of superposition: the magnetic environment can be considered as the sum of the two radiations emitted by the windings in the two configurations following:
In the 1st configuration, the effects of the two windings P, S are compensated around the system. All the magnetic fluxes are practically contained in the system. Magnetic leaks to the outside of the transformer are limited.
Their effects are superposed in the right part of
Now, these magnetic leaks are likely to disrupt the operation of other components located near the transformer or outside the system wherein the latter is implanted.
Also, even if the magnetic circuit M can contribute to reducing these magnetic leaks, this magnetic circuit remains an imperfect solution for eliminating them in the case of an electrical transformer whereof the two parts do not touch, such as a transformer of rotary type, since an airgap e remains.
Also, as indicated previously, the magnetic circuit adds weight to the electrical transformer.
An aim of the invention is to reduce the magnetic perturbations generated by a transformer operating based on windings, while significantly lightening this transformer.
To achieve this aim the invention proposes an electrical transformer comprising:
In the transformer as proposed, a magnetic flux compensation phenomenon is obtained by adding peripheral windings on either side of the primary winding. This compensation reduces or even eliminates magnetic leaks in the peripheral regions of the transformer without necessarily having to integrate a magnetic circuit likely to add weight to the transformer.
The invention can also be completed by the following characteristics, taken singly or in combination when this is technically possible.
Other characteristics, aims and advantages of the invention will emerge from the following description which is purely illustrative and non-limiting and which must be considered with respect to the appended drawings, in which:
In all figures, similar elements bear identical reference numerals.
In reference to the left part of
In the present text below, an element relating to part A will be qualified as “primary” and designated in the figures by a reference suffixed by “a”; similarly, an element relating to part B will be qualified as “secondary” and designated in the figures by a reference suffixed by “b”.
The primary part A comprises three primary windings 11a, 12a, 13a and the part secondary B comprises three secondary windings 11b, 12b, 13b.
Even though this does not appear in the figures, which are schematic only, each winding mentioned in the present document comprises one or more turns. A turn is defined as a winding part extending 360 degrees around an axis in a given direction. Formally, a “winding” is defined hereinbelow as a turn or a set of consecutive turns wound in the same direction. As a consequence, a change in direction marks a separation between two adjacent windings.
The six windings 11a, 12a, 13a, 11b, 12b, 13b extend around a reference axis X.
The primary winding 11a, called primary central winding, is arranged between the primary windings 12a and 13a, called primary peripheral windings.
The primary windings 11a, 12a, 13a are intended to be connected to one or more electrical power sources (not shown in the figures). These primary windings 11a, 12a, 13a are therefore supplied with current by such electrical sources.
The primary central winding 11a is configured for a turning current to pass through according to a first direction around the axis X. The two primary peripheral windings 12a, 13a are configured for a turning current to pass through according to a second direction around the axis X which is opposite the first direction. In other words, the directions of travel of the current in the different primary windings alternate.
The three primary windings 11a, 12a, 13a can be mounted in series, that is, they form different portions of the same primary electrical conductor. In this way, a current of the same intensity can pass through the primary windings, for example provided by a single power source.
Alternating the direction of currents passing through the three primary windings 11a, 12a, 13a can for example be obtained by alternating the direction wherein these windings 11a, 12a, 13a are wound around the axis X. The primary peripheral windings 12a, 13a are wound around the axis X according to a first winding direction (for example clockwise), and the primary central winding 11a is wound around the axis X according to a second winding direction opposite the first winding direction (anti-clockwise). This is capable of minimizing the length of conductor necessary for connecting the primary central winding to each of the primary peripheral adjacent windings, when the latter are mounted in series.
In this case, the primary central winding 11a and the primary peripheral winding 12a are directly connected to each other via a junction 14a forming a hairpin: it is in the region of this junction 14a where the winding direction around the reference axis X reverses between the two primary windings 11a and 12a. The same applies for the junction 15a between the windings 11a and 13a.
The three windings can be contiguous in pairs. In other terms, the windings are in contact two by two (the junctions 14a and 15a can form a simple fold).
Alternatively, the three primary windings are at a distance from each other; in this case the junction 14a traverses a space between the two windings 11a and 12a, and the junction 15a traverses a space between the two windings 11a and 13a. This space is useful (but not indispensable) for maximizing the magnetic flux closing up via the primary and secondary windings, therefore for maximizing the resulting magnetisation inductance. The maximisation of the magnetisation inductance is useful (but non indispensable) for minimizing the vacuum current (without charge) of the transformer.
Also, the primary peripheral windings 12a, 13a of
Similarly, the secondary winding 11b, called secondary central winding, is arranged between the secondary windings 12b and 13b, called secondary peripheral windings.
The secondary windings 11b, 12b, 13b are intended to be attached to one or more electrical devices to be powered, also designated as “charges” (not shown in the figures).
The primary central winding 11a is configured to generate a central magnetic flux cooperating with the secondary central winding 11b. The primary peripheral winding 12a (respectively 13a) is configured to generate a central magnetic flux cooperating with the secondary winding 12b (respectively 13b).
The secondary central winding 11b is configured so that a turning current passes through it according to the second direction around the axis X (therefore according to a direction opposite the direction of the turning current in the primary central winding 11a with which it cooperates). The two secondary peripheral windings 12b, 13b are configured such that a turning current passes through them according to the first direction around the axis X which is opposite the second direction. In other words, the direction of travel of the current in the different secondary windings 11b-13b also alternate.
The three secondary windings 11b, 12b, 13b can be mounted in series, that is, they form different portions of the same secondary electrical conductor.
Alternating the direction of currents passing through the three secondary windings 11b, 12b, 13b can for example be achieved by alternating the direction wherein these windings are wound around the axis X. The secondary peripheral windings 12b, 13b are wound around the axis X according to a certain winding direction (for example anti-clockwise), and the secondary central winding 11b is wound around the axis X according to the other direction (for example clockwise).
In this case, the secondary central winding 11b and the secondary peripheral winding 12b are directly connected to each other, via a junction 14b forming a hairpin: it is in the region of this junction 14b where the winding direction around the reference axis X reverses between the two secondary windings 11b and 12b. Similarly, the secondary central winding 11b and the secondary winding 13b are directly connected to each other, via another junction 15b forming a semi-turn: it is in the region of this junction 15b where the winding direction around the reference axis X reverses between the two secondary windings 11b and 13b.
Also, the secondary peripheral windings 12b, 13b of
A number n of turns in the primary windings and m turns in the secondary windings can be provided, distributed as follows: n/4 turns for each of the primary peripheral windings, n/2 turns for the primary central winding, m/4 turns for each of the secondary peripheral windings and m/2 turns for the secondary central winding. For example, there can be n=m or n different to m (in which case the transformer will have a different transformation ratio of 1).
In a particularly advantageous application, the transformer is of rotary type, in the sense that the primary windings 11a, 12a, 13a are mobile in rotation around the axis X relative to the secondary windings 11b, 12b, 13b (or inversely).
The primary part A of the transformer is for example a stator comprising a primary casing 2a extending around the reference axis X. The primary casing 2a has an overall annular shape, for example cylindrical and/or revolution.
The part secondary B is also a rotor in rotation around the reference axis X relative to the stator A. The rotor B comprises a secondary casing 2b presenting an overall annular shape, for example cylindrical and/or revolution.
The secondary casing 2b is inside the primary casing 2a, or vice-versa. In the figures, the casing nearest the axis X is hollow; it is understood that this casing can alternatively be full.
The primary windings are fixed to the stator A, and the secondary windings are fixed to the rotor B.
In the following, two different embodiments will be detailed, each comprising the characteristics discussed previously.
Embodiment with “Cylindrical” Windings
The left part of
The primary conductor wherein the primary windings are formed is wound according to a substantially helicoidal trajectory around and along the axis X, and occupies a volume overall annular centred on the reference axis X. The primary windings are wound at a first radial distance of the reference axis X.
In this embodiment, the junction 14a between the primary peripheral winding 12a and the primary central winding 11a is a portion of the primary conductor which is confined between the two windings 11a, 12a in a direction parallel to the axis X. The same applies for the junction 15a which connects the primary windings 11a and 13a.
The above characteristics also apply to the secondary conductor, wherein the secondary windings 11b, 12b, 13b and the junctions 14b-15b are formed. This conductor secondary is wound according to a substantially helicoidal trajectory around and along the axis X, and occupies a volume overall annular centred on the reference axis X. The secondary windings 11b, 12b, 13b are wound at a second radial distance of the reference axis X, different of the first radial distance.
For example, the secondary windings 11b, 12b, 13b are wound around primary windings 11a, 12a, 13a relative to the axis X, or vice-versa. More precisely, each secondary winding is wound around a primary winding, and opposite the latter.
The transformer T with “cylindrical” windings can be of rotary type. The windings radially further away from the axis X can be fixed to the external annular casing 2b, and the windings radially closer to the axis X can be fixed to the internal annular casing 2a as illustrated in
When the primary windings 11a, 12a, 13a are supplied with current, it is possible in first approximation to consider that each of these windings creates a magnetic flux, with all three fluxes being superposed to form the resulting overall flux. This is how the induction lines in the left part of
The left part of
Three regions of space are distinguished: a central region centred near the central windings 11a and 11b, containing a segment DO of the straight line D, and two peripheral regions, containing the two remaining semi-straight lines of the straight line D.
In the central region, power is transferred from the primary windings to the secondary windings.
The secondary central winding 11b receives at least in part the central magnetic flux generated by the primary central winding 11a, the peripheral secondary winding 12b (respectively 13b) receives the peripheral magnetic flux generated by the primary peripheral winding 12a (respectively 13a).
A tension is generated in the secondary windings connected to the charge or the charges used. A turning current passes through the secondary central winding 11b according to a third direction around the axis X, and a turning current passes through the two secondary peripheral windings 12b, 13b according to a fourth direction around the axis X which is opposite the third direction. In other words, the directions of travel of the current in the different secondary windings 11b, 12b, 13b alternate, as is the case for the primary conductors 11a, 12a, 13a. Irrespective of the type of charge, in the peripheral regions, the central magnetic fluxes created by the primary peripheral windings 12a, 13a, compensate the effects of the central magnetic flux engendered by the primary central winding 11a. By way of example, the induction is in particular zero along the two semi-straight lines of the straight line D starting from the two opposite ends of the segment DO. Items of equipment located in these peripheral regions, and in particular located along the straight line D or of the axis X are therefore protected highly efficiently from radiation emitted by the windings of the transformer, and without there being a need to resort to a magnetic circuit weighing down the transformer or complicating its form with the aim of minimizing the airgap discussed in the introduction.
The compensation phenomenon of the inductions in the peripheral regions illustrated in the right part of
It will be evident that the compensation phenomenon is not limited to the straight line D but is generalizable to the exterior of a bowl. Compensation occurs at any point in space farthest from this centre of the radius of the bowl, in all directions in space. The centre of the bowl is the intersection between the axis X and a plane intersecting the central conductors 11a, 11b in the particular embodiment in
Because of this compensation phenomenon, magnetic leaks are avoided in the peripheral regions without having to resort absolutely to a magnetic circuit. However, even if this is no longer absolutely necessary, the transformer T can comprise such a magnetic circuit. The magnetic circuit is for example constituted by mu-metal (single sheet or stacked sheets (lamination)) or ferrite. In
The magnetic circuit has two opposite ends having different positions along the axis X. Preferably, the primary and secondary windings are confined strictly between these two positions.
In other words, the magnetic circuit extends beyond the peripheral windings according to a direction parallel to the axis X. This improves the coupling between the windings of the transformer T.
“Planar” Embodiment
This embodiment differs from the embodiment with cylindrical windings in that the windings are arranged differently.
In this embodiment, each winding comprises at least one part in a spiral arranged transversally to the axis X, that is, each winding comprises several spirals wound around each other transversally to the axis X. The two ends of the part in a spiral have different radial positions relative to the axis X.
It is understood that a given winding can be constituted by a single spiral of several turns wound around each other, or can comprise several parts in spirals stacked on each other according to a stacking direction parallel to the axis X, each part in a spiral comprising several turns wound around the others.
A variant embodiment, particularly simple but non-limiting, in which each winding has a form of a planar spiral extending perpendicularly to the axis X will be considered hereinbelow.
The primary windings 11a, 12a, 13a are coplanar. The secondary windings 11b, 12b, 13b are also coplanar.
Each primary winding 11a, 12a, 13a is located in an annular sector around the axis X which is specific to it, the annular sectors being located in ranges of different radial positions relative to the reference axis X.
The transformer T′ can also comprise a magnetic circuit. The magnetic circuit is for example constituted by mu-metal (single sheet or stacked sheets (lamination)) or ferrite. The magnetic circuit is for example formed by the casings 2a and 2b.
In reference to
In this embodiment, the junction 14a between the primary winding 11a and the primary winding 12a is a portion of the primary conductor in a hairpin. This portion 14a can be rectilinear or curved (for example in U-shape). The same applies for the junction 15a which connects the primary windings 11a and 13a.
The three annular sectors can be contiguous in pairs. In other terms, the windings are in contact two by two (the junctions 14a and 15a can form a simple fold).
Alternatively, the three primary windings are at a distance from each other; in this case the junction 14a traverses an annular space between the two windings 11a and 12a, and the junction 15a traverses an annular space between the two windings 11a and 13a.
In the planar embodiment, a way of optimizing the compensation phenomenon is to ensure that the two annular spaces traversed by the junctions 14a and 15a have approximately the same area in a plane perpendicular to the axis X.
The primary windings 11a, 12a, 13a can be made on a plate in the shape of a washer (or “galette”) centred on the axis X. The plate is for example constituted by electrically insulating material such as epoxy.
All the above applies also to the secondary windings 11b, 12b, 13b (replacing “a” by “b” in the references mentioned in the preceding paragraphs relating to
Each secondary winding 11b, 12b, 13b is arranged opposite a primary winding 11a, 12a, 13a, according to a direction parallel to the axis X.
The transformer according to the “planar” embodiment can also be of rotary type.
The two casings 2a, 2b exhibit two annular surfaces 22a, 22b opposite each other, which extend in two parallel planes offset from each other along the reference axis X.
The primary windings 11a, 12a, 13a are fixed to the annular surface 22a of the primary casing 2a, and the secondary windings 11b, 12b, 13b are fixed to the annular surface 22b of the secondary casing 2b, opposite. Each primary winding is opposite a secondary winding, and this is irrespective of the angular position of the rotor when it is turning relative to the stator around the reference axis X.
The induction compensation phenomenon, already described for the transformer T with “cylindrical” windings, also occurs in the planar transformer T′, when the primary windings 11a, 12a, 13a are supplied with current. An induction profile in
The compensation can be optimized by dissymmetrizing some parameters linked to the peripheral windings (number of turns, dimensions, spacing . . . ) as these peripheral windings are by nature dissymmetrical (the average radii are different).
In this embodiment, the central region is located between two concentric spheres: a first sphere and a second sphere enclosing the first sphere. The peripheral regions where induction is eliminated comprise:
This embodiment is particularly advantageous when items of equipment sensitive to magnetic radiation must be arranged along the reference axis X, in the region in the form of a bowl.
The transformer T′ can also comprise a magnetic circuit. The magnetic circuit is for example formed by the casings 2a, 2b which extend radially relative to the axis X.
The magnetic circuit has two opposite ends having different radial positions relative to the axis X. Preferably, the primary and secondary windings occupy a space whereof the ends are strictly confined between and at a distance from these two radial positions. In other words, the magnetic circuit extends beyond the peripheral windings according to a direction radial to the axis X. This improves coupling between the windings of the transformer T′.
Also, the form in a spiral planar of the windings results in different cross-sections offered to the magnetic flux passing through the turns. This results in a differential flux which closes again outside the transformer T′.
A first option for improving the reduction in magnetic leaks is to opt for distribution of the number of different turns of the distribution n/4, n/2 and n/4, between the inner side and the outer side (see
Another option consists of spacing the windings variously, according to
The invention is not limited to the embodiments which have just been described. In particular:
Number | Date | Country | Kind |
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1652755 | Mar 2016 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/057219 | 3/27/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/167699 | 10/5/2017 | WO | A |
Number | Name | Date | Kind |
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5572178 | Becker et al. | Nov 1996 | A |
5608771 | Steigerwald et al. | Mar 1997 | A |
7197113 | Katcha | Mar 2007 | B1 |
7274281 | Sugioka | Sep 2007 | B2 |
9754716 | Mumford | Sep 2017 | B2 |
20040251999 | Darmann | Dec 2004 | A1 |
20100164673 | Shim | Jul 2010 | A1 |
Entry |
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Communication dated Oct. 21, 2016 from the French Patent Office in counterpart Application No. FR1652755. |
International Search Report with Written Opinion dated Jun. 19, 2017, issued by the International Searching Authority in application No. PCT/EP2017/057219. |
International Search Report for PCT/EP2017/057219 dated Jun. 19, 2017 [PCT/ISA/210]. |
Number | Date | Country | |
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20190385782 A1 | Dec 2019 | US |