Patent Grant
8961208
The present invention relates to an electric through-wall terminal having a housing and a contact device provided with at least one plug zone for accommodating a test- and/or connection plug. A test plug or else a connection plug or else a test- and connection plug may be inserted into the plug zone. It is also possible for the test- and/or connection plug to act as a short-circuiting plug.
In the prior art a great variety of through-wall terminals have become known comprising a plug zone for accommodating a test- and/or connection plug.
These through-wall terminals tend to be configured as series terminals or test terminal blocks, comprising conductor terminal elements and associated power bars wherein the conductor terminal elements are in contact with one another in a contact area, unless a test plug had been inserted.
These through-wall terminals with connecting and disconnecting options are often employed in circuitry, measuring and control technology. The connecting and disconnecting option at the electric series terminal allows to realize different functions and different test options by way of inserting different plugs or connection plugs. The plugs used may, other than simple connection plugs or through connections, in particular be test plugs. These test plugs may comprise special components which allow testing the proper function of the power circuit connected with the through-wall terminal. Optionally, different test plugs allow to simultaneously or sequentially test different functions.
In the case of through-wall terminals configured as disk-shaped, electric series terminals, they may be plugged together with other electric terminals to form a series terminal block. Then a number of test plugs corresponding to the number of the series terminals can be plugged into such a series terminal block. It is possible to form a test plug block to be plugged into the series terminal block as a whole.
In DE 10 2006 052 894 A1, a test terminal block made of electric series terminals has become known comprising a plug-in zone in every series terminal for inserting a test plug. This known series terminal is provided with a pair of contact areas formed of contact legs in the plug zone for accommodating the contact plug wherein in the normal state the contact legs are in contact with one another in the first contact area, while the contact legs are spaced apart in the second contact area. When inserting a test plug the connection plug contacts the second contact area first. When inserting a test plug it first contacts the second contact area, establishing a test connection. Only inserting further makes the test plug contact the first contact area, urging apart the contact legs which are in resilient contact with one another.
Such a configuration ensures that in such a series terminal the test plug first safely establishes contact with the second contact area prior to disconnecting the electric connection at the first contact area. The known prior art operates reliably.
Testing or maintenance work in switch cabinets or electric system housings often does not require to open the switch cabinet to perform tests. In many cases it is sufficient for example for a through-wall terminal, being a terminal having a plug-in zone for a test plug at the switch cabinet, to be accessible from the exterior, to readily test the state of the electric circuit by inserting a test plug. In these cases it is very advantageous for such a through-wall terminal to be attached accessible on the outside surface of the switch cabinet. The drawback of this is though that in other, more extensive or basic test- and/or maintenance work the through-wall terminal provided with a plug zone for a test plug is disposed on the outside of the switch cabinet housing even when the switch cabinet is open. This results in increased maintenance efforts if the switch cabinet door must be opened since the maintenance worker must then always plug in the test plug from the outside of the switch cabinet although he may have to perform a great deal of maintenance in the interior of the switch cabinet.
It is therefore the object of the present invention to provide a through-wall terminal having a plug zone for a test- and/or connection plug which operates reliably and allows reduced efforts when performing maintenance work.
The electric through-wall terminal according to the invention comprises a housing and a contact device which is provided with at least one plug zone for accommodating a test- and/or connection plug. The electric through-wall terminal according to the invention comprises a first conductor terminal connected with a first contact unit of the contact device. Furthermore at least one second conductor terminal is provided which is connected with a second contact unit of the contact device. The housing comprises at least at two sides, plug-in apertures through which at least one test- and/or connection plug can be inserted into the at least one plug zone for contacting the first and second contact units.
The electric through-wall terminal according to the invention has many advantages, among others since the electric through-wall terminal housing comprises plug-in apertures at least from two sides where at least one test- and/or connection plug each can be inserted for testing the circuit connected with the electric through-wall terminal and/or disconnecting the electric circuit.
The electric through-wall terminal according to the invention allows carrying out maintenance of an electric circuit wherein the test- and/or connection plug can be inserted into the electric terminal housing from two sides. To this end for example the electric terminal can be inserted in the housing wall so as to allow to selectively insert the test- and/or connection plug into the switch cabinet wall from the interior of the switch cabinet or from the exterior.
The electric through-wall terminal offers the option to insert a test- and/or connection plug into the electric terminal from at least two sides wherein both the first and second contact units of the contact device of the electric terminal can be contacted. This configuration according to the invention provides a flexible terminal which is uncomplicated in use and virtually replaces the functions of two test terminals while requiring as much space as does one single prior art series terminal.
In a preferred more specific embodiment the plug-in apertures are provided at opposite sides of the housing. This configuration allows insertion into the wall of a switch cabinet or into the door of a switch cabinet wherein then, one plug zone of the electric terminal is accessible from the outside and the plug zone or another plug zone is accessible from the inside. When carrying out maintenance work at switch cabinets this allows both to insert a test- and/or connection plug from the outside with the cabinet door closed, or else from the inside with the cabinet door open. This considerably facilitates the carrying out of test- and maintenance work and can decisively contribute to avoiding errors in maintenance work. The risk of industrial accidents also decreases since the cables to the test- and/or connection plugs do not have to run around an opened cabinet door or the like.
After acceptance and start-up of a system e.g. in scheduled maintenance, a connection and/or test plug can comfortably be inserted from the outside into the plug zone at the closed switch cabinet wall and the state of the system can be tested. In start-up or for more extensive maintenance work though, if the switch cabinet must be opened anyway or while it is still open, the connection and/or test plug can be inserted directly into the plug zone from the inside. Complicated closing of the switch cabinet door prior to plugging the connection and/or test plug into the plug zone may be omitted. In this way the invention offers considerable advantages both in start-up and in later maintenance work.
For plugging in from the inside the polarity of the connection and/or test plug is in particular mirrored compared to application from the outside. Because of this the connection and/or test plug must be wired with the measuring and test devices mirrored in respect of the test application by means of connected measuring lines.
It is possible to employ a specific connection and/or test plug for plugging in from the inside and to employ a differently wired connection and/or test plug for plugging in from the outside.
Or else it is possible for electronics to be installed in the connection and/or test plug to automatically identify and adjust the plug-in direction so as to allow the use of identical connection and/or test plugs from the outside and the inside. It is also possible to provide the connection and/or test plug with a switch for manually or automatically switching the wiring for plugging in from the inside or the outside.
The same applies to other distribution boxes, terminal boxes or the like. After opening, a connection and/or test plug can be plugged in from the inside, while with the distribution box closed, the connection and/or test plug can be inserted from the outside.
Preferably the first contact unit is connected with the first conductor terminal via a first power bar. Furthermore the second contact unit is preferably connected with the second conductor terminal via a second power bar. It is also possible to provide a third, fourth, or fifth conductor terminal at an electric through-wall terminal. It is also possible to provide multiple terminals in the shape of series terminals forming a series terminal block, as a through-wall terminal in the aggregate, each of which being provided with two, three or more conductor terminals. In the case of series terminals an additional plugging option for at least one cross-jumper may be provided for setting two or more conductor terminals at the same potential.
In a preferred specific embodiment at least one contact unit comprises a pair of spaced apart first and second contact portions. This configuration is very advantageous since it allows to ensure that in the case of making contact by a test- and/or connection plug, contact with the inserted plug is first established at the first (or second) contact portion, while the connection between the first and second conductor terminals is separated only thereafter, at the second (or first) contact portion. This ensures a safe and reliable operation in particular in delicate electric systems and/or with high voltages applied and/or with high acting current strengths.
It is particularly preferred for the first and second contact units at the first and second contact portions to be in electrically conducting contact in the normal state. A normal state is presently understood to mean the state in which no test- and/or connection plug is inserted in the corresponding plug zone. This means that in the normal state the pair of contact units are connected with one another in two contact portions remote from one another to be electrically conducting. Independently from one another the two contact portions provide a reliable electrical connection of the first and second contact units and thus of the first conductor terminal with the second conductor terminal.
This specific embodiment is particularly advantageous because the inserting direction of a test- and/or connection plug is thus independent from the sequence of the first and second contact portions. When the test- and/or connection plug is inserted from the side of the first contact portion and when it is for example first inserted into the first contact unit, then the electrically conducting contact at the second contact portion is maintained for the time being even after disconnecting the contact at the first contact portion. Only when the connection and/or test plug is completely or nearly completely inserted will the electrically conducting contact at the second contact portion be disconnected. However, at the time of disconnecting at the second contact portion, the connection and/or test plug is already reliably in contact with the first contact portion. In the case of inserting from the other side this correspondingly applies in reverse where in normal state the first contact unit and the second contact unit are in electrically conducting contact at the first and second contact portions.
Preferably at least one contact unit consists of a resilient material at least in part. Particularly preferably both contact units consist at least in part and in particular substantially or entirely of one or more resilient materials. Or else it is possible for only one contact unit to partially consist of a resilient material since the spring action of this contact unit allows reliable electric contact with the other of the contact units.
In preferred configurations at least one contact unit comprises at least one contact leg. Such a contact leg may in particular be configured as an elongated loop. Due to the length of the loop being larger than its width, an elongated loop ensues. The length of the elongated loop is in particular at least 1.5 times and preferably at least twice as large as a width extending transverse thereto.
Such a loop may be configured as a closed or an open loop. What is possible and preferred is for example an approximately U- or C-shaped configuration wherein the first and second contact portions are provided in the two end regions of the “C”. A C-shaped configuration provides spaced apart portions allowing spatial separation of the first and second contact portions. The spatial separation allows a separation of the contact portions following from one another in terms of time and space, in particular in any desired sequence in dependence on the inserting direction.
Particularly preferably the electric through-wall terminal is configured as an electric series terminal. In the through-wall terminal, a connection and/or test plug and/or a short-circuiting plug can be inserted from two or more sides through the wall of a terminal cabinet for example into the terminal housing.
Further advantages and features of the present invention can be taken from the exemplary embodiment which will be described below with reference to the enclosed figures.
These show in:
With reference to the accompanying
The electric through-wall terminal 1 illustrated in
The electric through-wall terminal 1 comprises a housing 2 consisting of an insulating material and offering the required protection and a shock protection for the conductor terminals.
In
In the first plug-in state 26 illustrated in
The test- and/or connection plug 5 may be provided with test terminals the quantity of which per test- and/or connection plug 5 may vary according to the requirements at the time.
The electric through-wall terminal 1 is mounted at a wall 24 for example of a switch cabinet. This allows to insert a test- and/or connection plug 5 into the plug zone 4 both from the side 10 and from the side 11 of the housing 2 of the through-wall terminal 1.
In the illustrated exemplary embodiment the through-wall terminal 1 virtually comprises a shared plug-in zone 4 which is equally effective for plugging in the test- and/or connection plug 5 from both sides 10 and 11. Or else the plug-in apertures 12 and 13 may be regarded as separate plug-in zones which for the sake of simplicity are presently both shown at reference numeral 4.
The first conductor terminal 6 and the second conductor terminal 8 and the plug-in aperture 12 are preferably accessible from one side of the wall 24 and in particular from one side 10 of the housing, while the plug-in aperture 13 is accessible from the other side 11. Preferably the conductor terminals 6 and 8 and the plug-in aperture 12 are accessible approximately from a direction oriented opposite the plug-in aperture 13.
The plug zone 4 is accessible from both sides of the housing while the conductor terminals 6 and 8 are accessible from one side only.
The first conductor terminal 6 is connected with the first contact unit 7 of the contact device 3 through a power bar 15 while the second conductor terminal 8 is connected with the second contact unit 9 via a power bar 16. It is also possible for one power bar or both power bars to be integral components of the respective contact unit.
When mounted the contact units 7 and 9 are disposed as illustrated in
Both the first contact unit 7 and the second contact unit 9 are presently configured as a loop 21, showing an elongated, approximately C-shaped shape the length of which is presently more than twice the width. At the ends of the “C” the contact portions 17 and 18 are provided which are axially spaced apart viewed in the two plug-in directions. Both the contact units 7 and 9 may be configured identically and arranged mirror-symmetrically.
The first contact portion 17 may be designated as rear or inner, and the second contact portion 17 as front or outer, contact portion if the side 10 is disposed inside a switch cabinet or distribution box and the side 11 is directed outwardly.
In the normal state 14 illustrated in
It is also possible that more than two plug-in apertures 12 and 13 are provided where, when a test- and/or connection plug is inserted, a reliable contact with the test- and/or connection plug 5 is first established before contact with the other plug-in apertures is disconnected.
The doors 37 are part of the walls 24 surrounding the interior. Every door 37 is presently provided with a through-wall terminal 1. Moreover, through-wall terminals 1 are disposed in two other walls 24. When the switch cabinet is closed, test- and/or connection plugs 5 can be inserted into the plug zone 4 from the outside 22 in the direction of insertion 35 to test e.g. the state of the system and the terminals.
The persons 32 and 34 illustrated in solid lines can insert connection and/or test plugs directly from the outside into the through-wall terminal 1 concerned. They do not need to move from their position.
The person 33 does not need to move from his/her position and move to the position of person 34 for inserting the connection and/or test plug into the through-wall terminal 1. Person 33 shown as a dashed line can likewise directly insert from the inside the connection and/or test plug in the direction of insertion 36 in the through-wall terminal 1 at the opened door 37. This allows considerably more flexibility in handling.
While e.g. in assembly, start-up or comprehensive maintenance the door 37 is open and a test- and/or connection plug 5 configured as a connection and test plug can in particular be plugged into the through-wall terminal 1 from the inside, a person can when the cabinet door is closed plug in the connection and test plug from the outside without requiring opening the switch cabinet first.
On the whole the invention provides a through-wall terminal 1 with the option of connecting a test- and/or connection plug 5 wherein the test- and/or connection plug 5 can be inserted into the housing 2 of the electrical terminal 1 from at least two sides. This allows high security with easy operation.
The invention provides an electrical terminal which can in particular be employed as a series terminal 30 or as a through-wall terminal block 40. The terminal 1 may be installed in a switch cabinet wall and thus offers a test plug zone external of the cabinet e.g. for control measurements, and a test plug zone internal of the cabinet e.g. for start-up tests or wiring tests.
To allow mounting the through-wall terminal in a wall cutout of the switch cabinet wall, the housing is provided with additional installation or snap-in flanges to clampingly fix or screw the housing 2 to the wall 24 or attach it in some other way.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2010 034 863 | Aug 2010 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP2011/004152 | 8/18/2011 | WO | 00 | 4/29/2013 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2012/022483 | 2/23/2012 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 7666037 | Diessel | Feb 2010 | B2 |
| 8460038 | Eisert et al. | Jun 2013 | B2 |
| 20080261426 | Diekmann et al. | Oct 2008 | A1 |
| 20090061669 | Diekmann | Mar 2009 | A1 |
| 20110059658 | Eisert et al. | Mar 2011 | A1 |
| Number | Date | Country | |
|---|---|---|---|
| 20130217276 A1 | Aug 2013 | US |
