The present invention is concerned with an asymmetric assembly of an electrically driven device, for example an electric hair removal device, such as a wet or dry shaver, an electric toothbrush or an electric skin treatment device. More precisely, the electrically driven device with an electric motor, a battery unit and an oscillating body with a second drive shaft, for example to actuate a cutter unit, comprises a parallel offset between the electric motor and/or the battery unit and the second drive shaft of the oscillating body.
DE 32 24 223 A1 discloses an electrically driven shaver having a centrally located motor and two batteries which are arranged side by side with the motor. The motor and the batteries are directly received and fixed in an outer housing of the shaver. The central location of the motor may have advantages in keeping the drive mechanism simple. On the other hand, the provision of two batteries located next to the motor makes the design of the shaver bulky.
Another example of a centrally located motor in an electric shaver is shown in EP 2 024 147 B1, where the battery may be located on the axially opposite end of the motor, i.e. on the side facing away from the cutter unit. This increases the length of the shaver housing.
Further, EP 2 024 147 B1 discloses a swing bridge for converting a rotary motion into an oscillating motion. This known swing bridge can be used in an electrically driven device such as a dry shaver.
The swing bridge comprises an oscillating body with a coupling, a drive shaft and two swing arms. The coupling comprises a slot for coupling an eccentrically rotatable drive pin coupled to a drive shaft of an electric motor to the swing bridge. Further, the drive shaft of the oscillating body may be coupled to a cutter unit, wherein the two drive shafts, i.e. the drive shaft of the electric motor and the drive shaft of the oscillating body, are arranged in a common plane running through the slot. The swing arms can be coupled to a housing of an electrically driven device. Thus, during use of an electrically driven device, the oscillating body of the swing bridge is only free to move in a linear direction between the two swing arms. The swing bridge, therefore, converts a rotary motion of a drive pin into a linear oscillating motion of the drive shaft.
The alignment of the drive shafts in a common plane may have drawbacks regarding the assembly of an electrically driven device, as the drive shaft of the electric motor has to be arranged in line with the drive shaft of the swing bridge. Thus, this may lead to an unused space within the housing as well as an uneven weight distribution in relation to the drive shafts, when a battery unit is arranged aside from the electric motor.
It is an object of the present disclosure to provide an electrically driven device with a housing comprising a chassis, wherein the chassis is adapted to receive an electric motor, a battery unit and an oscillating body, improving the required space needed for assembly as well as the overall weight distribution in relation to the drive shaft of the oscillating body.
An electrically driven device as defined in claim 1 solves this object.
According to claim 1, the electrically driven device comprises a housing with a chassis, wherein the chassis comprises a plastic skeleton being provided with an electric motor having a first drive shaft, a battery unit, and an oscillating body having a second drive shaft. Further, a first longitudinal axis is defined arranged along the second drive shaft, a second longitudinal axis is defined arranged along the first drive shaft and a third longitudinal axis is defined arranged through the center of the body of the battery unit, wherein the second longitudinal axis and/or the third longitudinal axis are parallel offset to the first longitudinal axis.
Preferably, the electric motor comprises a first drive shaft which may be centered with respect to the motor and may be mechanically coupled to the oscillating body via an eccentric drive pin. The oscillating body may be part of a swing bridge. The feature of the “swing bridge” may also be named “oscillation bridge” hereinbelow. Hence, upon actuation, i.e. upon rotation, of the first drive shaft the oscillating body and therefore the second drive shaft is oscillating. Each of the two drive shafts is running along a longitudinal axis, i.e. a first and a second longitudinal axis. The oscillating body may define a plane that extends in two directions perpendicular to the longitudinal axes, i.e. in two transverse directions. Preferably, the oscillating body oscillates substantially in one of those transverse directions perpendicular to the longitudinal axes, i.e. in one direction of the plane. Further, the third longitudinal axis is running through the center of the body of the battery unit. If there are multiple battery units, the third longitudinal axis is preferably given by a point averaged from the several centers of the body or each of the battery units comprise a own longitudinal axis running through its center of the body, i.e. there are multiple third longitudinal axes. Preferably, the second and/or the third longitudinal axis are parallel offset to the first longitudinal axis in at least one of the transverse directions defined by the plane. Moreover, if the offset is only given in one transverse direction, this direction is preferably the direction of the oscillating motion of the oscillating body. Furthermore, there may be embodiments, wherein at least one of the longitudinal axes is not only offset parallel but also tilted.
In one embodiment, the second longitudinal axis and the first longitudinal axis and the third longitudinal axis and the first longitudinal axis are offset by a different offset distance. This means that the parallel offset between the first longitudinal axis and the second axis is different in distance than the offset between the first longitudinal axis and the third longitudinal axis. It may also be possible, that the first longitudinal axis and for example the second longitudinal axis are offset parallel only in one transverse direction, wherein the first longitudinal axis and the third longitudinal axis are offset parallel and two transverse directions or vice versa. In this case, the offset distances pointing in the same transverse direction are compared, i.e. have to differ. However, the first longitudinal axis, which is running through the second drive shaft of the oscillating body, is preferably substantially arranged along an axis running through the center of the body of the electrically driven device. Consequently, the second drive shaft as it is preferably oscillating in one transverse direction, is substantially oscillating about the axis running through the center of the body of the electrically driven device.
In a preferred embodiment, the second longitudinal axis and the third longitudinal axis are offset from the first longitudinal axis in opposite transverse directions. In consideration of the second drive shaft substantially oscillating about the first longitudinal axis, the second longitudinal axis, i.e. the first drive shaft of the electric motor, is parallel offset in at least one transverse direction and the third longitudinal axis is parallel offset in an opposite transverse direction. If one of the second or third longitudinal axis is parallel offset to the first longitudinal axis in two transverse directions, and the other longitudinal axis is only parallel offset to the first longitudinal axis in one transverse direction, the term ‘opposite transverse direction’ means that one of the two transverse directions is opposite to the one transverse direction. The same accounts if both, the second and third longitudinal axes, are parallel offset in two transverse directions. Even though, the second and third longitudinal axes are parallel offset in opposite transverse directions with different offset distances, it is preferred if the displacement of the second and third longitudinal axis in the oscillation direction of the oscillation body is such that the outermost part of the electric motor in the oscillation direction and the outermost part of the battery unit in the oscillation direction are substantially equidistant from the first longitudinal axis.
Further, it may be preferred if the housing and/or the chassis each comprise at least two components. This means that either the housing and/or the chassis comprise at least two components. Therefore, it may be preferred if the chassis comprises one component, wherein the housing comprises multiple components or vice versa. It may also be preferred if the chassis is an integral part of the housing or at least one of the housing components. In contrast, the chassis may be coupled to the housing or to at least one of the housing components. Independent of the number of the chassis and/or housing components and independent of the coupling between the chassis and the housing, the chassis is defined as a component for receiving at least the electric motor as well as the battery unit.
Preferably, the at least two components, i.e. the at least two components of the housing and/or the chassis comprise a different material stiffness. Preferably, the chassis comprises one component, wherein the housing comprises multiple components. Screws, hooks, welding or the like may connect the chassis and the housing. Further, the at least two components may differ in other material properties, like strength, hardness, etc. It may also be preferred, if some of the housing components are at least partially overlapping, wherein the overlapping components comprise different material properties. The chassis may be made by 2k hard-soft injection molding.
Furthermore, at least one of the housing or the housing components may be formed as one with the chassis or as one with one of the chassis components. Thus, the only difference between the housing components and the chassis or the chassis components may be seen in the fact that the chassis receives at least the electric motor as well as the battery unit as mentioned above.
In one embodiment, the chassis is provided with openings or cavities for receiving the motor and the battery unit side by side and is provided with the PCB at a lateral side, also side by side to one of the motor and the battery unit. The chassis with its skeleton comprises at least an upper wall (a lower wall, a rear wall and a front wall, wherein the front or the rear wall comprise openings or cavities for receiving the battery unit and the motor and wherein the PCB is fixed at a lateral side of the chassis. Preferably, the front wall is at least partially open as this provides easy access to the inner part of the chassis and thus, facilitates the assembly. In addition, a closed rear wall or an at least partially closed rear wall improves the stiffness of the chassis. It may also be preferred, if additional design measures such as crossbars are taken to increase the stiffness of the chassis. It should be also noted that an at least partially open front or rear wall also includes a fully open front or rear wall, i.e. a chassis without a front or rear wall. Further, the chassis may comprise an additional element such as a wall-type element in between the electric motor and the battery unit. This wall-type element may secure the electric motor and/or the battery unit and may also stiffen the chassis.
Further, the second drive shaft may be adapted to be mechanically coupled to at least one cutter unit. The at least one cutter unit may comprise at least a slit cutter, wherein the slit cutter comprises at least an outer blade, preferably a foil-type blade, and an inner blade. Preferably, an oscillation of the inner blade is caused by the oscillation of the second drive shaft of the oscillating body. As the second drive shaft may oscillates substantially about an axis running through the center of the body of the electrically driven device, a unit, such as a cutter unit, attached to the drive shaft may be substantially centrically driven.
In one embodiment, the electric motor comprises a drive pin rotatable eccentrically about the second longitudinal axis, wherein the drive pin is adapted to be mechanically coupled to the oscillating body. More precisely, the eccentrically rotatable drive pin is coupled to or formed as one with the first drive shaft. Moreover, the eccentrically rotatable drive pin may be coupled to a slot or groove or the like of the oscillating body, wherein the slot may be an elongated hole and wherein the slot or the groove has its smaller widening in a transverse direction of the electrically driven device and preferably in the transverse direction, which is equal to the direction of oscillation of the oscillating body. Consequently, a rotation of the eccentrically rotatable drive pin pushes the oscillating body back and forth in a transverse direction.
Preferably, the housing and/or the chassis comprises attachment means, preferably press ribs, to secure the motion of the oscillating body in at least one direction. Therefore, the housing and/or the chassis may comprise attachment means on a side wall of the chassis and/or the housing but may also comprise attachment means on the above mentioned wall-type element separating the electric motor and the battery unit. Furthermore, as mentioned above, the oscillating body may be part of a swing bridge, wherein the oscillating body further comprises two webs or wings extending at least substantially perpendicular to the above-mentioned plane of the oscillating body. The two webs may have free ends facing away from the oscillating body. Thus, the attachment means may secure those free ends, wherein an oscillating motion of the oscillating body bends the two webs. In order to secure the free ends within the press ribs, the free ends of the webs may be pressed into press ribs, whereupon optionally hot staking melts those ribs.
In a preferred embodiment, the housing or at least one of the housing components and/or the chassis or at least one of the chassis components comprise means to secure the electric motor. The chassis or the chassis components preferably form those means in order to provide a form fit. As an alternative, the electric motor may also be affixed to the chassis or to the chassis components by a firmly bonded manner.
In addition, the housing or the housing components and/or the chassis or the chassis components may be formed by injection molding. As a type of plastic material preferably forms the housing or the housing components as well as the chassis or the chassis components, injection molding provides a suitable manufacturing process especially for the manufacturing of large quantities. Obviously, there may exist other manufacturing processes, which may be advantageous depending on the quantities, the type of material as well as the preferred material properties of the components etc.
The electrically driven device may further comprise a cap, wherein the cap is removably attached to the housing or one of the housing components, and wherein the cap is at least covering a button to actuate the electrically driven device. During the use of the electrically driven device, the cap may be removed, while the cap may be attached to the electrically driven device during storage and/or transportation. Thus, during storage and/or transportation the use of a cap can prevent an undesired activation of the device and/or an unwanted dirtying, for example an unwanted dirtying of a dopp kit by cut-off hair. Further, the cap may protect the electrically driven device against any ingress, for example dust ingress, and, therefore, may extend the durability of the electrically driven device.
Furthermore, the electric motor and the battery unit may be sealed against moisture penetration, by seals of at least one of the housing or the housing components and/or the chassis or the chassis components and/or the cap. This is especially required when the electrically driven device is used within a wet environment such as a bathroom. The sealing of the electrically driven device and/or the moisture-sensitive components is effected by common means.
The invention will subsequently be explained in detail with reference to specific embodiments shown in the Figures. All features described and/or shown in the Figures are subject matter of the invention, irrespective of the grouping of the features in the claims and/or their back references.
The swing bridge 1 shown in
The swing bridge 1 further comprises two webs 6 being an integral part of the second component 5 of the oscillating body 2. The two webs 6 each have a free end 7 facing away from the oscillating body 2. To be bendable in a transverse direction of an electrically driven device (not shown), the webs 6 comprise in general a smaller material strength or thickness V compared to their width W.
The width W of the webs 6 shown in
Furthermore, the second component 5 of the swing bridge 1 has a slot 8 (shown in
The section A-A of
In
A chassis 200 comprising the assembled swing bridge 1 and an electric motor 100 together with a battery unit 102 is shown in
A cross-sectional view of the electrically driven device 300 is shown in
The electric motor 100 comprises the first drive shaft 103 running along the second longitudinal axis II and an attachable eccentrically rotatable drive pin 101. The drive pin 101 extends into the slot 8 and mechanically couples the electric motor 100 to the swing bridge 1, wherein the swing bridge 1 is secured within an outer and an interior wall of the chassis 200. As can be seen from
Additionally, the electrically driven device 300 comprises multiple housing parts, i.e. the upper housing 301, the outer housing 302, a lower housing 304 and an inner housing 305. All housing parts 301, 302, 304 and 305 and the chassis 200 are coupled by attachment means such as hooks, screws or the like or some of them may be molded together. Here, upper housing 301 is made from soft plastic/component which is over injection molded onto inner housing 305 which is made from a hard plastic component. Thus this and optionally other housing/chassis parts is/are made in a 2K injection molding process. The upper housing 301 comprises a softer material than the inner housing 305. In order to prevent the inner component parts of the electrically driven device 300 to be wetted, especially the electric motor 100 and the battery unit 102, the PCB, electrical contacts and the chassis are sealed by lower seals 306 and and upper seals/o-rings 308. Lower housing 304 is comprised of the housing plastic part, a LED component, charging pins which is all co injection molded as one piece.
Additional seals 306 can be seen in an exploded view of the electrically driven device 300 in
The assembled exemplary electrically driven device 300 with the electric motor 100, the battery unit 102, the swing bridge 1 with the oscillating body 2 and the cutter unit 201 is therefore adapted to convert the rotatable motion of the first drive shaft 103 of the electric motor 100 into a linear oscillation of the second drive shaft 3 and thus to operate the cutter unit 201. Therefore, the swing bridge 1 converts the rotatable motion of the first drive shaft 103 of the electric motor 100 and the respective eccentrically drive pin 101 into a linear oscillating motion of the second drive shaft 3 and thus the cutter unit 103.
When the electrically driven device 300, i.e. the electric motor 100, is actuated by button 303 and the battery unit 102 powers the electric motor 100, the first drive shaft 103 starts rotating. The drive pin 101, which is attached to the first drive shaft 103 converts the rotatable motion into an eccentrically rotatable motion. As the drive pin 101 extends into slot 8, i.e. an elongated hole with its smaller widening in the direction of oscillation of the swing bridge 1, a full rotation of the drive pin 101 may first push the swing bridge 1 to its right side, wherein the webs 6 bent and only the oscillating body 2 of the swing bridge 1 is shifted. Since, the drive pin 101 continues to rotate, the drive pin 101 reaches the bigger widening of the elongated hole, followed by a push of the swing bridge 1 in the opposite direction, i.e. to the left side. Between the transition of the movement of the swing bridge 1 from the right to the left, the webs 6 relax before they are bent again. As the rotatable motion of the drive pin 101 continues, the swing bridge 1 and therefore the second drive shaft 3 continues to oscillate in its longitudinal direction, which operates the cutter unit 201.
As the swing bridge 1 enables an offset between the drive shafts 3 and 103, the electric motor 100 can be assembled within the electrically driven device 300 in an edge portion, close to the side walls of the chassis and/or the housing. Hence, space for a battery unit 102 on the side opposite to the electric motor 100 is created and the use of the available installation space can be optimized.
In addition, the chassis 200 allows an asymmetric assembly, wherein the electric motor 100 and the battery unit 102 are parallel offset to the second drive shaft 3, i.e. a parallel offset between the longitudinal axes I, II and III, which provides for a more balanced overall weight distribution within the electrically driven device 300 and in relation to the second drive shaft 3 of the oscillating body 2.
Consequently, the described assembly of the inventive electrically driven device 300 is particularly suitable for small electrically driven devices, especially for those devices which are used for travelling.
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm.”
Every document cited herein, including any cross referenced or related patent or application and any patent application or patent to which this application claims priority or benefit thereof, is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
Number | Date | Country | Kind |
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PCT/CN2020/099802 | Jul 2020 | WO | international |
Number | Date | Country | |
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20220001555 A1 | Jan 2022 | US |