The present invention is concerned with an electrically driven device, for example an electric hair removal device, such as a shaver.
EP 2 024 147 B1 discloses an electric shaver comprising a housing, an electric motor mounted in the housing and comprising a drive shaft having a first rotary axis, a drive pin connected to the drive shaft eccentrically with respect to the rotary axis, and at least one driven shaft mounted in the housing for performing a movement relative to the housing. The driven shaft is indirectly coupled to the drive shaft by means of a gear mechanism converting a rotary motion of the drive shaft into a reciprocating motion of the driven shaft. The driven shaft is coupled to a cutter element of the shaver. The gear mechanism comprises a swing bridge. A further electric shaver comprising such a gear mechanism with a swing bridge is known e.g. from U.S. Pat. No. 4,167,060.
Further dry shavers are provided with a motor in a body portion of the housing, a drive-train arranged in the body and drive pins arranged relative to the body combined with a shaver head that is flexibly connected to the body. Typically the transfer of the rotation of the eccentric drive pin of the motor into a lateral or linear movement is realized via a so called “oscillating bridge”, a combination of a four bar joint mechanism with a groove where the eccentric of the motor is rotating in. The oscillating bridge transfers rotation into linear oscillation, transmits the mechanical energy of the motor to the head with the cutting elements and provides a spring load to the drive system that improves the energy balance of the dynamic system. Relative movements of the head towards the components arranged in the body and angled head to body arrangements may cause restrictions for the efficient and effective flow of forces from the motor to the head and the cutting elements. Further, this may cause unwanted friction, noise, wear and tear, technical complexity which comes along with cost and installation space requirements resulting in a bulky head design. At the same time these type of drive systems tend to be soft in their mechanical power transmission properties, e.g. the output value of deflection divided through the input value of deflection results in values lower 0.9 (effectiveness<0.9). The value for effectiveness in known solutions is significantly affected by the product architecture of a shaver, and there in particular via the inclination of the head towards the body.
As angled product architectures make the power flow go around the corner, the known solutions either connect the motor with the head, which results in bulky and misbalanced heads, or implement the motor in an inclined position relative to the body, which results in bulky bodies or complicated inner product architecture, or the inclination is compensated in an oscillating bridge, which typically results in a bulky handle or in reduced effectiveness of the transmission.
It is an object of the present disclosure to provide an electrically driven device permitting more flexibility regarding the design of the device. It is a further object to provide a device with a high dynamical stiffness of the gear mechanism.
In accordance with one aspect there is provided an electrically driven device comprising a housing, an electric motor mounted in the housing and comprising a drive shaft having a first rotary axis, a drive pin connected to the drive shaft eccentrically with respect to the rotary axis, and a driven shaft having a second axis and mounted in the housing for performing a movement relative to the housing. The driven shaft may be indirectly coupled to the drive shaft by means of a gear mechanism converting a rotary motion of the drive shaft into a reciprocating motion of the at least one driven shaft. The gear mechanism may comprise an intermediate shaft having a second rotary axis extending in the longitudinal direction of the intermediate shaft and at least one crank arm coupled to the drive pin, wherein the crank arm is pivotably mounted in the housing and is coupled to the intermediate shaft thereby converting a rotary motion of the drive shaft into a reciprocating pivoting of the intermediate shaft about the second rotary axis, wherein the intermediate shaft is coupled to the at least one driven shaft by means of a pivotable bridge such that the at least one driven shaft is offset with respect to the intermediate shaft.
With the drive shaft of the motor being connected to the intermediate shaft by means of the drive pin and the crank arm and with the intermediate shaft being connected to the at least one driven shaft by means of the bridge, the drive train provides for an increased dynamical stiffness. For example, the provision of the intermediate shaft which transmits movements as a reciprocating rotation even over a long distance about its axis increases the dynamical stiffness compared with a design which would exert a bending load on a shaft.
There are different ways to assess the dynamical stiffness of the drive train. For example, the cutter of a shaver may be blocked while the motor is in operation. In a highly soft drive train, this would not stop the motor from rotating the drive shaft because the drive train may elastically compensate the blocked cutter. In contrast to that a stiff drivetrain would immediately stop the motor from further rotation. Another way of assessing the dynamical stiffness is to determine whether the rotation of the drive shaft is directly translated into the reciprocating movement of a driven shaft, which indicates a high dynamical stiffness, or whether superimposed movements occur as a result of a lower dynamical stiffness.
In addition to the above mentioned design of the drive train with an intermediate shaft transmitting movement from the drive shaft to the driven shaft, the dynamical stiffness may be further increased by selecting the component parts appropriately. For example, the intermediate shaft may be a metal shaft with a high torsional strength. Further, the crank arm and the bridge may be rigid by selecting a stiff material and/or by designing the component parts to avoid unintended elastic deformation.
According to a further aspect of the present disclosure, an electric shaver may comprise a shaver body housing, a shaving head housing that is connected to the shaver housing and which carries at least two shaving sub-assemblies with linearly movable cutting elements, a motor with a rotating shaft located in the shaver body housing, a gear mechanism converting a continuous rotation from the motor to an oscillating rotating movement and transferring said oscillating rotating movement to a single oscillating rotating intermediate shaft, with said intermediate shaft transferring the said movement from the shaver body housing to the shaver head, and a distributer plate transmitting the reciprocating rotating movement of the single oscillating intermediate shaft to the cutting elements. Preferably, said gear mechanism may be located close to the motor and said distributer plate may be located close to the cutting elements with said intermediate shaft connecting one or more component parts of the gear mechanism and the distributor plate.
The gear mechanism may comprise a scotch yoke mechanism, i.e. a slotted link mechanism, converting a rotary motion of the drive shaft into a reciprocating pivoting motion of the intermediate shaft of e.g. 4° to 10°, preferably about 6° to about 7°.
The at least one driven shaft is indirectly mounted in the housing by means of the intermediate shaft and the pivoting bridge which may carry of the at least one driven shaft. The intermediate shaft may be guided within the housing or a component part constrained to the housing, for example a frame or the like, thereby indirectly guiding the at least one driven shaft via the pivotable bridge which couples the at least one driven shaft to the intermediate shaft. An electric shaver may have one or more cutter blocks, e.g. non-foil type cutter units. Accordingly, the pivotable bridge may be connected to one or more cutter blocks. If two or more cutter blocks are provided it is preferred that at least two cutter blocks are driven to move in opposite directions, e.g. by arranging the driven shafts for these cutter blocks on opposite sides of the bridge with respect to the intermediate shaft.
According to a first arrangement of the electrically driven device, the gear mechanism may comprise a first crank arm and a second crank arm. The first crank arm may be pivotably mounted in the housing and coupled to the drive pin. The second crank arm may be mounted pivotably about the intermediate shaft and may be coupling the first crank arm to the intermediate shaft. In other words, the gear mechanism comprises two different crank arms with the first crank arm translating a continuous rotation of the drive pin into a reciprocating pivoting of the first crank arm, whereas the second crank arm transfers the reciprocating pivoting movement to the intermediate shaft. In this respect, the first crank arm may be provided with the recess or opening receiving a pin of the second crank arm to transfer the reciprocating pivoting movement from the first crank arm to the second crank arm.
For example, the intermediate shaft may be rotatably guided in the housing and may be rotationally constrained to the second crank arm. The degree of freedom regarding the design of the electrically driven device may be further enhanced if the first crank arm is pivotable about an axis parallel to the first rotary axis and the second crank arm is pivotable about an axis parallel to the second rotary axis. With the first rotary axis and the second rotary axis being inclined with respect to each other, the electrically driven device may be provided with a main body or handle and a head, e.g. a shaver head, which is arranged angled with respect to the main body or handle.
According to the second arrangement of the electrically driven device, the gear mechanism may comprise a crank arm, e.g. one single crank arm, which is pivotably mounted in the housing, coupled to the drive pin and rotationally constrained to the intermediate shaft. In other words, compared with the first arrangement of the electrically driven device, two separate crank arms may be substituted by a single crank arm. This reduces the number of component parts and facilitates assembly of the device. Again, the intermediate shaft may be inclined with respect to the drive pin.
The number of component parts of the electrically driven device may be further reduced if the crank arm is an integral part of the intermediate shaft. For example, the intermediate shaft may be a hollow shaft internally guided in the housing by means of a bearing pin. The bearing pin may be constrained to the housing of the device either directly or indirectly, e.g. by means of a frame or the like. The bearing pin may be provided with bearing sleeves guiding the hollow intermediate shaft. As an alternative, the intermediate shaft may be externally guided in the housing by means of at least one bearing sleeve which may be constrained to the housing directly or indirectly, e.g. by means of a frame or the like.
The drive pin may be coupled to the at least one crank arm with a clearance fit in at least one direction perpendicular to the first rotary axis, e.g. with a slotted hole. As an alternative, the drive pin may be provided with a bearing element sliding in a respective guiding structure of the crank arm.
The first rotary axis may be inclined with respect to the second rotary axis. In more detail, the eccentric drive pin may extend parallel to the first rotary axis and the intermediate shaft and the at least one driven shaft may extend parallel to the second rotary axis. With the electrically driven device being an electric shaver this arrangement permits to provide the shaver head inclined or angled with respect to the shaver body. In addition, the gear mechanism with the intermediate shaft allows a design of a shaver or the like device with a constricted neck between a body portion and a head portion.
The pivotable bridge may be rotationally constrained to the at least one driven shaft. The at least one driven shaft and the pivotable bridge may be separate component parts or may alternatively form one single unitary component part. As a further alternative, the at least one driven shaft may be rotatable with respect to the pivotable bridge. Due to the arrangement of the at least one driven shaft on the pivotable bridge, a reciprocating pivoting of the pivotable bridge results in a back and forth movement of the at least one driven shaft. This back and forth movement of the at least one driven shaft is a movement on a circular path along only small angles (between 4 and 10 degree) which is close to a linear movement.
The housing of the electrically driven device may comprise a bearing insert or bearing portion with the intermediate shaft extending through the bearing insert. A sealing may be provided between the bearing insert and the intermediate shaft. Taking into account that the intermediate shaft performs a reciprocating pivoting movement by a small angle, for example about 6°, the sealing may comprise an elastically deformable sleeve fixed to the bearing insert and to the intermediate shaft. Such a sealing may contribute in closing off the housing or body portion of a shaver while a detachable shaver head may have to be cleaned in a cleaning liquid. In other words, the proposed device further improves sealing between different portions of the device, e.g. a shaver body and a shaver head. For example, a sealing separating an inner sealed compartment of the motor and elements of the transmission (body) with an outer unsealed area where the cutting parts and/or the shaving cartridge is located.
For example, the housing comprises a shaver body and a detachable shaver head. The electric motor, the drive shaft, the drive pin, the crank arm, the at least one elastically deformable element and the floating bearing may be located in the shaver body. Further, the at least one driven shaft and the pivotable bridge may be located in the shaver head. The intermediate shaft may extend partially in the shaver body and partially in the shaver head.
The at least one driven shaft of the electrically driven device may be coupled to a cutter unit, for example a lower, non-foil type cutter block reciprocating with respect to the fixed file type upper cutter member.
Preferably, the gear mechanism converts a continuous rotary motion of the drive shaft into an at least substantially sinusoidal reciprocating displacement driven shaft.
The proposed solution transfers and transmits the continuous rotation of an electric motor via a single oscillatory rotating transmission shaft, namely the intermediate shaft, to an arrangement of one or more, typically two or more, cutting elements which perform an oscillatory linear counteracting movement.
Further, the drive system with the gear mechanism may provide for an angled arrangement of the electric motor main axis, i.e. the first rotary axis, relative to the intermediate transmission shaft, which allows an easy installation of the drive system into shaver-architectures which have an angled head. The proposed device is effective by having no or merely a low loss of movement and efficient by having a low loss of energy even though the distance between the power input, i.e. the eccentric drive pin of the motor, and the power output, i.e. the driven shaft which may be a drive pin of a cutter unit, is relatively long.
The device provides a drive-train which may be at least partially arranged in the body to drive the cutting elements of a shaver arranged in a flexible and angled shaver head without the drawbacks of known devices. For example, the use of the intermediate shaft to transfer the mechanical power via an oscillatory rotating pin from the shaver body to the shaver head makes the stiffness of the transmission system independent of the distance between the motor and the cutting parts, while the stiffness of the transmission system is superior to known designs. In addition, the angle between a shaver head and a shaver body is not resulting in a loss of effectiveness of the drive system.
According to a further aspect, an overload clutch OC may be provided in the drive train between the drive shaft and the driven shaft(s), see
Further, the device may comprise at least one elastically deformable element EDE arranged and suitable for storing and releasing energy, see
Turning now to the embodiment depicted in
The motor 1 is received in a frame 4 which is constrained to or may be a part of a housing or body of the electrically driven device. The frame 4 is attached to or may be a unitary part of a bearing insert 5 or the like lid or cap. In
A first crank arm 6 is arranged in the housing such that the drive pin 3 engages a slotted hole in the first crank arm 6. The first crank arm 6 is pivotably guided by a bearing pin 7 which is held within frame 4. In the embodiment depicted in
At the left-hand side as seen in
In the exemplary embodiment shown in
Operation of the electrically driven device depicted in
A similar second exemplary embodiment is depicted in
The function of the electrically driven device depicted in
A third exemplary embodiment is shown in
A still further exemplary embodiment of the electrically driven device is depicted in
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm” Every document cited herein, including any cross referenced or related patent or application and any patent application or patent to which this application claims priority or benefit thereof, is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
Number | Date | Country | Kind |
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16191093 | Sep 2016 | EP | regional |
Number | Name | Date | Kind |
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4167060 | Sakamoto | Sep 1979 | A |
4312126 | Rochelt | Jan 1982 | A |
4660283 | Yasunaka | Apr 1987 | A |
5207731 | Bukoschek | May 1993 | A |
5679991 | Wolf | Oct 1997 | A |
Number | Date | Country |
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1052266 | Mar 1959 | DE |
825851 | Dec 1959 | GB |
Entry |
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European search report dated Mar. 13, 2017. |
Number | Date | Country | |
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20180085947 A1 | Mar 2018 | US |