The present invention relates to an industrial vehicle that includes a vehicle body frame fitted to a travel member having wheels, a work device provided on the vehicle body frame, and a drive power generation section provided within the vehicle body frame.
An example of an industrial vehicle as described above is an industrial vehicle such as a shovel loader that is used for excavating the ground and moving the excavated soil, and so on (Japanese Patent Application Laid-open No. 2005-133492), that is provided with a vehicle body frame on a travel device, and fitted with a work device such as a bucket or arm or the like on the front end of the frame. Also, an engine room housing an engine, a radiator, an oil cooler, a hydraulic pump, a hydraulic valve, a hydraulic oil tank for storing hydraulic oil for hydraulic equipment, a fuel tank, and so on, are provided along with the engine inside the vehicle body frame. Also a counterweight is provided within the vehicle body frame to balance the weight of the work device fitted to the front of the vehicle body frame.
Conventionally the power source of this type of industrial vehicle was an engine, and this engine caused the vehicle to travel, and the engine drove the hydraulic pump that supplied oil pressure for driving the power shovel device, the revolving motor, and so on. However, an industrial vehicle powered by an engine generates exhaust gas and noise, so in recent years it has become desirable to use a power source other than an engine, from consideration of the effect on the surrounding environment. As an alternative to an engine as a power source, the method of using electric power to cause the vehicle to travel or to drive the hydraulic pump to operate the work device can be considered, because there is no exhaust gas and the noise is low. In this method, electric power is supplied to a device such as an electric motor to drive the hydraulic pump, so it is necessary to provide a battery on the industrial vehicle, but providing a battery on the vehicle has the following problem point. When equipment such as hydraulic pumps and electric motors are operated, the equipment generates heat, so the temperature around the battery, which is installed within the vehicle body frame together with the hydraulic pump and other equipment, increases. When the temperature around the battery increases the life of the battery is shortened, and it is necessary to minimize this effect, so the battery must be disposed so that the battery is not affected by the heat generated by the equipment. However, the space within the vehicle body frame for installation of equipment such as the hydraulic pump, the electric motor, and the battery is limited, so when the space for installation of these items of equipment is taken into consideration, it is necessary to take measures against the heat generation.
With the foregoing problem in view, it is an object of the present invention to provide an industrial vehicle having a battery as a power source instead of an engine, that is capable of minimizing the adverse effect on the surrounding environment, and that is not affected by the heat generation of equipment such as the hydraulic pump and the electric motor, disposed within the vehicle body frame.
To solve the above problem, the industrial vehicle according to the present invention includes a vehicle body frame; a travel member (for example the travel device 5 in the embodiments) installed on the vehicle body frame; a work device (for example the loader device 20 in the embodiments) installed on the vehicle body frame; and a drive power generation section (for example the electric motor 71 in the embodiments) that is provided in the vehicle body frame and that generates drive power to cause the travel member to travel, wherein the vehicle body frame has a pair of side frames provided on the left and right sides of the industrial vehicle, the work device comprises a pair of lift arms (for example the arms 21 in the embodiments) vertically swingably installed on the pair of side frames at their base ends, and a bucket vertically swingably installed on the front ends of the pair of lift arms, and the drive power generation section comprises an electric motor that causes the travel member to travel by transmitting drive power to the travel member, and a battery or a large capacity condenser or a combination of a battery and a large capacity condenser that supplies electric power to the electric motor.
Also, in the industrial vehicle constituted as above, preferably the travel member comprises a pair of travel members provided on the left and right of the vehicle body frame, the electric motor is provided in the drive power generation section as a pair of left and right electric motors, and by independently controlling the drive of the pair of electric motors, the drive power can be individually transmitted to the pair of travel members and the pair of travel members can travel independently.
Also, in the industrial vehicle constituted as above, preferably the battery is housed in a battery storage part formed in a planar shape below a floor surface of the vehicle body frame.
Further, in the industrial vehicle constituted as above, preferably a battery housing aperture that opens to the battery storage part is formed in the rear surface of the vehicle body frame, and the battery is inserted and removed through the battery storage aperture.
Also, in the industrial vehicle constituted as above, preferably the battery is a lithium ion battery or an organic radical battery.
According to the industrial vehicle of the present invention, the vehicle is made to travel by a drive power source other than an engine, and by transmitting the rotational drive power from an electric motor that is supplied with electric power from a battery to the wheels provided on a travel device, the travel member, in other words the industrial vehicle, is made to travel. In this way, the industrial vehicle according to the present invention does not use an engine as the power source, so no exhaust gas is emitted as the industrial vehicle travels, and the noise generated is low compared with a vehicle with an engine as drive power source, so it is possible to minimize the adverse impact on the surrounding environment.
Further, the travel member includes a pair of travel members provided on the left and right of the vehicle body frame, the electric motor is provided in the drive power generation section as a pair of left and right electric motors, and by independently controlling the drive of the pair of electric motors, the drive power can be individually transmitted to the pair of travel members and the pair of travel members can travel independently, so the industrial vehicle with the electric motor as the source of drive power can be turned right or turned left, and in addition the industrial vehicle can revolve on the spot.
Also, the battery is housed in a battery storage part formed in a planar shape below a floor surface of the vehicle body frame. Then equipment that generates heat such as the hydraulic pump and the electric motor is disposed within the vehicle body frame in a position above the battery, so the heat generated by the hydraulic pump and so on, due to the operation of the hydraulic pump and so on, can be dissipated upwards within the vehicle body frame, so it is possible to minimize the effect of the heat on the battery. Here, an oil cooler with a cooling fan may be disposed within the vehicle body frame, so that if the heat from the hydraulic pump and the electric motor are dissipated to the outside of the vehicle by the oil cooler, it is possible to further reduce the effect of heat on the battery. Also, by disposing the storage position of the battery below the hydraulic pump, and so on, the freedom of arrangement of the hydraulic pump and other equipment other than the battery can be increased. Also, by inserting and removing the battery that is stored in the battery storage part of this type via a battery storage aperture that opens to the battery storage part in the rear surface of the vehicle body frame, it is possible to simplify the operation of changing the battery.
Further, by using a lithium ion battery or an organic radical battery as the battery, or using a large capacity condenser instead of the battery, or using a composite secondary battery system that includes a battery and a large capacity condenser in combination, it is possible to provide the same voltage with a smaller volume compared with a lead battery that is conventionally used as the battery of an industrial vehicle, so it is possible to reduce the space occupied by the battery within the vehicle body frame, and it is possible to increase the space provided for the hydraulic pump and the electric motor, and so on, by that amount. Also, these batteries are lighter than lead batteries, and this has the advantage that the operation of changing the battery is simplified. Either a lithium ion battery or an organic radical battery may be used as a high capacity rechargeable battery, but in particular if an organic radical battery is used, the battery can be made lighter, and can be recharged in a shorter period of time. Also, by using a composite constitution having a battery and a large capacity condenser, it is possible to reduce the voltage drop due to a sudden overload. This is effective means in the case when battery capacity of the lithium ion battery or the organic radical battery is reduced.
The following is an explanation of the preferred embodiments of the present invention based on
A pair of side frames 9a is formed projecting upwards on the left and right sides of the vehicle body frame 9. Also, besides the side frames 9a, the vehicle body frame 9 includes an upper frame 9b extending in the left-right direction between the pair of side frames 9a in the upper part of the rear end part of the vehicle 10, a rear frame 9c forming the rear end part of the vehicle 10, and a flat plate-shaped floor surface 9d formed below the operator's cabin 30 that can be used by an operator in the operator's cabin 30.
The loader device 20 is fitted to the side frames 9a. The loader device 20 includes a pair of arms 21 vertically swingably attached to the inside of the top portion of the pair of side frames 9a, a bucket 29 vertically swingably attached to the front ends of the pair of arms 21, and a raising and lowering cylinder 23 for raising and lowering each of the arms 21. The arm 21 includes a straight portion 21a that extends from the top portion of the side frame 9a towards the front of the vehicle, and a curved portion 21b that gradually curves downwards progressively from the end portion of the straight portion 21a, and the straight portion 21a and the curved portion 21b are integral. A step portion 21c is formed extending downwards between the front end of the straight portion 21a and the base end of the curved portion 21b. An end portion of the rod part of the raising and lowering cylinder 23 is swingably connected to the straight portion 21a, and the cylinder tube end portion of the raising and lowering cylinder 23 is swingably connected to the side frame 9a. Therefore when the raising and lowering cylinder 23 extends and contracts, the arm 21 is raised and lowered. The arms 21 are in the storage state when the arms 21 are lowered to the front of the vehicle extending in the front-rear direction, and with the bucket 29 tilted towards the front of the vehicle and in contact with the ground. A strengthening member 25 is fitted between the curved portions 21b of the pair of arms 21 extending in the left-right direction. The reinforcing member 25 is located to the front of the vehicle 10 when the arms 21 are in the storage state.
The base end of a bucket cylinder 24 is swingably attached to the base end of the curved portion 21b of the arms 21, and the front end of the bucket cylinder 24 is swingably attached to the base of the bucket 29. Therefore, when the bucket cylinder 24 is extended and contracted, the bucket 29 pivots vertically. In this case, when the bucket cylinder 24 is contracted, the bucket 29 pivots upwards and excavation work is performed, and when the bucket cylinder 24 is extended, the bucket 29 pivots downwards and soil discharge work is performed.
Next, the operator's cabin 30 provided in the shovel loader 1 is explained. The pair of arms 21 is disposed to the outside of the operator's cabin 30, which is disposed in approximately the center of the vehicle 10 in the front-rear direction, in the left-right direction. The operator's cabin 30 is box-shaped, and includes an open aperture portion 31 towards the vehicle front, a pair of side plate portions 33 extending in the front-rear direction and separated by a predetermined distance in the left-right direction, and a top plate portion 35 extending across the tops of the pair of side plate portions 33, and extending to the top portion of the rear end of the pair of side plate portions 33 to cover the top and the rear of the operator's cabin 30. A plurality of approximately rectangular shaped holes 39 is formed in the pair of side plate portions 33, so that the interior of the operator's cabin 30 and the exterior of the vehicle are linked via the holes 39.
An operator's seat 12 is disposed within the operator's cabin 30 so that an operator can sit facing towards the front of the vehicle. Also, an operating device 14 is disposed to the left and right of the operator's seat 12 for operating the loading device 20 (see
As shown in
The hydraulic control valve 80 includes an arm control valve 83 corresponding to the arm cylinder 23 that raises and lowers the arms 21, and a bucket control cylinder 84 corresponding to the bucket cylinder 24 that operates the bucket 29. Also, control of the supply and discharge of hydraulic oil flowing to the arm cylinder 23 and so on is carried out by controlling the amount of opening of the arm control valve 83 and the bucket control valve 84 in the hydraulic control valve 80. Also, control signals output from the controller 100 corresponding to the operation of the operating device 14 are output to a motor variable speed control device 115, when control signals are output from the controller 100 to the motor variable speed control device 115, the rotation speed of an electric motor 71 is varied, and the electric motor 71 is controlled to output the appropriate torque, so that the travel speed of the travel device 5 can be freely varied.
Here, an example of the arrangement of various types of equipment within the vehicle body frame 9 is explained. Below the operator's seat 12 and within the space covered by the pair of side frames 9a, the upper frame 9b, and the rear frame 9c, equipment such as the electric motor 71 and the hydraulic pump 72, which are the power source for operating the travel device 5 and the loader device 20, are disposed. Among this equipment, the pair of left and right electric motors 71, 71 that are supplied with electric power from a battery 50 are arranged sideways in the left-right direction (arranged so that the long direction of the motor shaft coincides left-right direction of the vehicle 10) in both the left and right sides of the rear portion within the vehicle body frame 9 (see
The electric motor 71 is not limited to the case that it is constituted by an induction motor, but the electric motor 71 may also be constituted by an interior permanent magnetic (IPM) motor, or a servo motor. An IPM motor is a type of reluctance motor with rare earth permanent magnets embedded within the interior of the stator (iron), and high efficiency (output is high relative to the electric power supplied) can be achieved by using the torque generated by the attraction and repulsion force between the permanent magnets and the stator, and the attraction and repulsion force between the rotor and stator. When the electric motor 71 is constituted by a servo motor, it is possible to measure the angle of the rotation shaft of the electric motor 71 by including measurement means such as a resolver or encoder, and by varying the voltage applied to the electric motor 71, it is possible to finely control the rotation speed of the rotation shaft of the electric motor 71.
As described above, by providing a pair of left and right electric motors 71 within the vehicle body frame 9, and by supplying each motor 71, 71 individually with electric power from the battery 50 under the control of the controller 100, it is possible to independently control the rotation of the left and right electric motors 71, 71. By independently controlling the rotation of the left and right electric motors 71, 71 in this way, it is possible to drive only one of the travel devices 5 fitted to the left and right of the vehicle body frame 9, for example the travel device 5 on the left side, so that the vehicle 10 can be made to revolve. Preferably reduction gears are provided connected to the output shaft of the electric motor 71, and the travel device 5 is driven via the reduction gears. As a result of this, the size of the electric motor 71 can be reduced.
The hydraulic pump 72, which supplies pressurized hydraulic oil for driving the arm cylinder 23, the bucket cylinder 24, and other hydraulic equipment, and which is driven by the electric motors 71, 71, is installed to the front of the electric motors 71, 71. A hydraulic oil tank 73 that stores hydraulic oil for operating the hydraulic equipment is disposed to the rear of the electric motor 71 in the rear end portion within the vehicle body frame 9 close to the rear frame 9c.
A battery storage part 17 is formed in a flat shape below the floor surface 9d of the vehicle body frame 9, and the battery 50 is housed in the battery storage part 17. The equipment that generates heat, such as the electric motor 71 and the hydraulic pump 72 are disposed in positions above the battery 50 within the vehicle body frame 9, so heat generated by the hydraulic pump 72 by operation of the hydraulic pump 72 is dissipated upwards within the vehicle body frame 9, so it is possible to minimize the effect of the heat on the battery 50. By providing an oil cooler with a cooling fan within the vehicle body frame 9, so that the heat from the hydraulic pump and the electric motor is released outside the vehicle 10, it is possible to further reduce the effect of the heat on the battery 50. Also, by placing the storage position of the battery 50 below that of the hydraulic pump 72 and other equipment, it is possible to increase the freedom of arrangement of the hydraulic pump 72 and other equipment apart from the battery 50.
The battery 50 is a high capacity rechargeable lithium ion battery or an organic radical battery, that can be removed from or inserted into the vehicle 10 in the front-rear direction (in the direction of the arrow A) using a slide mechanism 60 that is described later. Also, the battery 50 is disposed flat in a position below the floor surface 9d of the vehicle body frame 9, so it is possible to lower the position of the center of gravity of the vehicle 10, and improve the stability. Also, the battery 50 is disposed in a planar shape, so the heat dissipation area is greater than if arranged in a rectangular parallelepiped shape, so it is possible to effectively dissipate the heat generated by the battery 50 itself.
Also, in particular, in the organic radical battery referred to above, organic radical material, which is a type of thermoplastic resin, is used as the positive electrode material. The characteristics of organic radical batteries include a higher capacity than lithium ion batteries, and the electrochemical reaction speed is higher, so the recharging time is shorter. Also, unlike lithium ion batteries, organic radical batteries do not use heavy metal oxides such as lithium cobalt oxide or lithium manganese oxide as the electrodes, so they are lighter and the impact on the environment is lower.
Further, instead of the battery 50 as the electric power source for the electric motor 71, a large capacity condenser, which is not shown on the drawings, may be used. Also, a secondary battery system may be used having a composite constitution with a combination of the battery 50 and a large capacity condenser, which is not shown in the drawings, by connecting the battery 50 and the large capacity condenser in parallel. By using the composite constitution of the battery 50 and the large capacity condenser, as described above, it is possible to minimize the reduction in voltage due to a sudden overload. This an effective means when the battery capacity of the lithium ion battery or the organic radical battery is reduced.
The arrangement of the battery 50 within the vehicle body frame 9 is not limited to the planar arrangement as described above, and the batteries 50 may be formed stacked so that the overall shape is rectangular parallelepiped. In this case, the weight balance of the vehicle 10 and the dissipation of heat from the equipment must be considered, the rectangular parallelepiped battery 50 is preferably disposed for example near the rear frame 9c, in other words disposed in the position where the hydraulic tank 73 is disposed in
The controller 100 that controls the overall operation of the loader device 20 is provided to the front of the hydraulic pump 72 above the battery 50. As stated above, the controller 100 receives operation signals based on the operation of the operating device 14, and outputs control signals to the hydraulic control valve 80. The hydraulic control valve 80 controls the supply and discharge of hydraulic oil to the arm cylinder 23 and the like based on the control signals from the controller 100, so it is possible to raise and lower the arms 21. By swiveling the operator's cabin 30, it is possible to expose the controller 100 and carry out changing operations.
The controller 100 includes an amplifier and other electronic equipment, so the controller 100 is particularly weak against vibrations, therefore in order to prevent faulty operation of the controller 100 caused by vibrations due to operation of the travel device 5 or the loader device 20, an elastic member 101 that absorbs vibrations, such as for example vibration prevention rubber (of course a member such as a spring may also be used) is installed.
The power source of the travel device 5 is the electric motor 71 as described above, and the travel device 5 is driven by transmission of the drive power of the electric motor 71, which causes the vehicle 10 to travel. A sprocket 5a on which the crawler tracks 3 are wound and which is positioned on the same axis as the rotation shaft of the electric motor 71 rotates together with the electric motor 71 and drives the crawler tracks 3. The travel device 5 includes a plurality of driven wheels, a driven wheel 5b, a driven wheel 5c, a driven wheel 5d, a driven wheel 5e, and a driven wheel 5f in that order from the front towards the rear of the vehicle 10, and the crawler tracks 3 are wound around the driven wheels 5b through 5f together with the sprocket 5a. When the crawler tracks 3 are driven by the rotation of the sprocket 5a, the driven wheels 5b through 5f rotate, so it is possible to cause the vehicle 10 to travel forward or backward corresponding to the direction of rotation of the electric motor 71 (forward or reverse) (in accordance with the direction of rotation of the sprocket 5a) based on the manipulation of tilting the left operating lever 14a.
As stated above, the pair of electric motors 71, 71 is provided in the left and right of the vehicle 10, and it is possible to control and drive the left and right independently, so the drive power of the electric motors 71, 71 is transmitted individually to the pair of travel devices 5, 5, and it is possible for the travel devices 5, 5 to travel independently. In this way, it is possible to vary the drive speed to the travel device 5 on the left and right, and it is possible to drive only one of the pair of travel devices 5 on the left or right. Here, if the drive speed of the travel device 5 is different on the left and right, the vehicle 10 can turn to the left or turn to the right, also, if only one of the travel devices 5 on the left or right is driven, the vehicle 10 can rotate on the spot in a plane either clockwise or counterclockwise.
Further, in the present embodiment, the travel device 5 is a crawler that includes the crawler tracks 3 wound around the sprocket 5a and the driven wheels 5b through 5f, but the travel device is not necessarily limited to this, and a constitution in which the electric motor 71 is provided as the power source and a plurality of rotational drive wheels to which the drive power of the electric motor 71 is transmitted is provided on the left and right of the vehicle 10 may be used. Also, when a plurality of wheels is used as the drive device, by controlling and driving the pair of electric motors 71, 71 independently, turning left and right and revolving clockwise and counterclockwise on the spot may be carried out, as described above.
As shown in
Here, referring to
As shown in
The battery 50 is a lithium ion battery or an organic radical battery, as described above, having the same voltage but a smaller volume compared with lead batteries that are conventionally used as the battery of industrial vehicles, so it is possible to make the space occupied by the battery smaller, so it is possible to provide a larger space for arrangement of the hydraulic pump and the electric motor, and so on, by this amount. Further, lithium ion batteries and organic radical batteries are lighter than lead batteries, so they have the advantages that it is possible to simplify the work of changing the batteries, and the charging time is shorter.
The slide mechanism 60 for moving the box-shaped drawer 45 that houses the battery 50 in the front-rear direction is constituted as follows. The slide mechanism 60 is provided on both sides of the drawer 45 (in
Here the maintenance of the battery 50 stored in the battery storage part 17 constituted as described above is explained. Battery maintenance as discussed here means changing the battery 50. The maintenance of the battery 50 is carried out with the storage lid 48 opened and swiveled downwards, by the operator placing the hands in the grips 46 provided in the drawer 45, carrying out the release operation of the lock levers 47 using the lock release portions, and pulling the drawer 45 forward until the front surface of the rear stopper 64 contacts the roller 62b. At this time, the battery 50 is exposed from the battery storage part 17, so the operation of changing the battery 50 can be carried out. Each of the rails 61, 61 are sandwiched between the rollers 62a, 62b on the lower side and the rollers 65, 65 on the top side, so the pulled out drawer 45 will not be pulled out from the vehicle 10 by the operator pulling the grips 46.
After the operation of changing the battery 50 is finished, the drawer 45 is pushed into the battery storage part 17 until the rear surface of the front stopper 63 contacts the roller 62a, with the hands on the grips 46. When the front stopper 63 contacts the roller 62a, the hook-shaped lock levers 47 latch with the lever latching portions, which are not shown in the drawings, the drawer 45 is locked so that it cannot be pulled forward. Then, the storage lid 48 is swiveled upwards and the battery storage aperture 44 is closed, which completes the series of maintenance operations, so it is possible to proceed to excavation work, or the like.
Number | Date | Country | Kind |
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2006-110136 | Apr 2006 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2007/055305 | 3/9/2007 | WO | 00 | 9/25/2008 |