The present invention relates to an electrically-heated window sheet material including a transparent conductive film and multiple bus bars for supplying electricity to the transparent conductive film.
Conventionally, an electrically-heated window sheet material having a transparent conductive film is known (see for example, Patent Document 1). Bus bars are connected to both ends of a transparent conductive film formed in the electrically-heated window sheet material. One bus bar is connected to a direct current source whereas the other bus bar is grounded. When electricity is allowed to flow through the transparent conductive film, the transparent conductive film generates heat, so that fog (water drops) or the like formed on the electrically-heated window sheet material can be removed. Because it is difficult for electromagnetic waves to be transmitted due to the forming of the transparent conductive film, Patent Document 1 discloses multiples openings systematically arranged to allow electromagnetic waves of a predetermined frequency to be transmitted.
Patent Document 1: U.S. Patent Publication No. 2006/0010794
In a case where the electrically-heated window sheet material such as a window glass of an automobile has a substantially trapezoid shape, the transparent conductive film is also formed into a substantially trapezoid shape. In a case where bus bars are provided on both left and right edges of the substantially trapezoidal transparent conductive film, the distance between bus bars becomes different between upper and lower sides. Therefore, electric current may concentrate at a part of the transparent conductive film where the distance between the bus bars is short. This may lead to local regions being heated to high temperature.
In view of the above-described problem, an object of an embodiment of the present invention is to provide an electrically-heated window sheet material that can improve a problem of local regions being heated to high temperature.
In order to achieve the above-described object, an embodiment of the present invention provides an electrically-heated window sheet material includes a heatable transparent conductive film, and bus bars for supplying electricity to the transparent conductive film. The bus bars includes left and right bus bars connected to left and right edges of the transparent conductive film. The transparent conductive film includes a band-shaped first region interposed between the left and right bus bars, a band-shaped second region interposed between the left and right bus bars, and openings provided in the first region. A distance between the left and right bus bars is shorter in the first region than in the second region. The openings are arranged so that a current flowing in the first region from one of the left and right bus bars to the other of the left and right bus bars is bypassed at least once by the openings.
Next, embodiments of the present invention are described with the accompanying drawings. It is to be noted that like components and parts are denoted with like reference numerals and further explanation thereof may be omitted. In describing the embodiments with the drawings, directions refers to directions in the drawings unless described as otherwise. The directions in each of the drawings correspond to the directions indicated with symbols and numerals. Further, directions such as parallel or orthogonal may deviate to the extent of not reducing the effects of the present invention. Further, each drawing is a drawing viewed from a side facing the window sheet material. Although each of the drawings illustrates an inside-vehicle view of the window sheet material in a state where the window sheet material is attached to a vehicle, the drawings may be outside-vehicle views. Upper and lower directions in each of the drawings correspond to upper and lower directions of a vehicle. A lower side of each of the drawings corresponds to a side of a road surface. Further, in a case where the window sheet material is a front glass attached to a front part of a vehicle, a horizontal direction in a drawings corresponds to a vehicle width direction of the vehicle. Further, the window sheet material is not limited to a front glass of a vehicle but may also be a rear glass attached to a rear part of the vehicle or a side glass attached to a side part of the vehicle.
An electrically-heated window sheet material 10 is attached to a window opening part of a vehicle. The electrically-heated window sheet material 10 may be, for example, attached to a window of a front part of a vehicle, that is, provided on a front side of a driver of the vehicle.
As illustrated in
In this embodiment, the left bus bar 13 is electrically connected to a power source whereas the right bus bar 14 is grounded. Alternatively, the left bus bar 13 may be grounded whereas the right bus bar 14 is electrically connected to a power source.
The electrically-heated window sheet material 10 may have a curved shaped projecting to the outside of a vehicle. The electrically-heated window sheet material 10 may be fabricated by bend-molding and applying heat to a transparent sheet deposited with the transparent conductive film 12. Alternatively, the electrically-heated window sheet material 10 may be fabricated by adhering a resin sheet deposited with a transparent conductive film onto a bend-molded transparent sheet.
The transparent conductive film 12 may be formed of, for example, a metal film (e.g., Ag film), a metal oxide film (e.g., ITO (Indium Tin Oxide) film), or a resin film containing fine conductive particles. The transparent conductive film 12 may be formed of layers of different kinds of films.
The transparent conductive film 12 may be formed on an insulating transparent sheet. The transparent sheet may be formed of an insulating material such as glass or resin. The glass for forming the transparent sheet may be, for example, soda-lime glass. The resin for forming the transparent sheet may be, for example, polycarbonate (PC).
A method for depositing the transparent conductive film 12 may be, for example, a dry-coating method. The dry-coating method may be, for example, a PVD method or a CVD method. Among the PVD methods, a vacuum evaporation method, a sputtering method, or an ion-plating method is preferable. Among these methods, the sputtering method capable of depositing a large region is preferable.
In this embodiment, the dry-coating method is used as the method for depositing the transparent conductive film 12. Alternatively, a wet-coating method may be used.
The transparent conductive film 12 may have a substantially trapezoidal shape and formed to be slightly smaller than the contour of the substantially trapezoidal window sheet material 15. An upper side of the transparent conductive film 12 is substantially parallel to a lower side of the transparent conductive film 12 and shorter than the lower side of the transparent conductive film 12.
The left bus bar 13 is connected to a left edge of the transparent conductive film 12. The right bus bar 14 is connected to a right edge of the transparent conductive film 12. The left bus bar 13 and the right bus bar 14 are provided having the transparent conductive film 12 interposed therebetween for supplying electric power to the transparent conductive film 12. The left bus bar 13 and the right bus bar 14 are arranged in an inverted V-shape. The distance between the left bus bar 13 and the right bus bar 14 gradually becomes longer from the upper side of the transparent conductive film 12 to the lower side of the transparent conductive film 12.
Next, an opening pattern having multiple openings provided in the transparent conductive film 12 is described with reference to
As illustrated in
Because the first region 21 and the second region 22 are adjacent to each other, electric power is simultaneously supplied from a single left bus bar 13 and a single right bus bar 14, and substantially the same voltage is applied across the first and second regions 21, 22 from the upper side to the lower side. Electric current flows in each of the first region 21 and the second region 22.
Multiple openings 31 having vertical dimensions V greater than or equal to predetermined values are provided in the first region 21 for adjusting surface resistance. The multiple openings 31 may have the same shapes and same dimensions. The openings 31 are formed by using laser processing or the like and penetrating the transparent conductive film 12 in the thickness direction. The openings 31 may be vertically elongated and linearly shaped. Further, the openings 31 may be diagonally elongated and have vertical dimensions V greater than or equal to predetermined values.
The vertical dimension V is sufficient as long as an electric current path is extended to allow the electric current flowing in the first region 21 from one of the left and right bus bars 13, 14 to the other of the left and right bus bars 13, 14 can bypass the openings 31 in the vertical direction. That is, the vertical dimension V is sufficient as long as the length of the path for bypassing the electric current path of the electric current flowing in the first region 21 is set close to the length of the electric current path of the electric current flowing in the second region 22.
Although the vertical dimension V may be discretionally set according to the path length of the electric current flowing in the second region 22, it is preferable to be, for example, greater than or equal to 10 mm, more preferably greater than or equal to 15 mm, and yet more preferably greater than or equal to 20 mm and less than or equal to 100 mm.
The vertically elongated openings 31 are preferred to be formed in positions that does not come into the front view of the driver of the vehicle. As illustrated in
As illustrated in
The openings 31 may be arranged so that the current flowing in the first region 21 bypasses the openings 31 either upward or downward one or more times. The path of the current flowing in the first region 21 becomes longer and the difference with the path of the current flowing in the second region 22 becomes smaller. Therefore, the first region 21 and the second region 22 can be heated to the same degree. The term “bypass” means that electric current shifts upward and downward. The electric current may shift downward after shifting upward or shift upward after shifting downward. The “bypassing of the electric current one or more times” refers to the electric current shifting upward and downward at least once. The number of times of shifting upward and the number of times shifting downward may be the same or different.
Next, the arrangement of the openings that bypass the electric current path is described with reference to
The openings that bypass the electric current path may be arranged in various ways. For example, another opening(s) may be provided between the first opening 131 and the second opening 132 arranged adjacent to each other in the horizontal direction. Further, the third opening 133 may contact the extended region A1 and partly overlap with the extended region A2. The third opening 133 extends in a direction separating from both the extended region A1 and the extended region A2.
Next, the arrangement of the openings that bypass the electric current path is described with reference to
As illustrated in
The positions being shifted vertically and horizontally from the openings refers to shifting positions from the openings, serving as the benchmark, in the direction in which electric current flows between the bus bars, that is, the horizontal direction, and further, in the direction orthogonal to the direction in which electric current flows, that is, the vertical direction. For example, the positions shifted in vertical and horizontal directions from each of the openings 31-1 of the first row include a position shifted in the horizontal direction from the space between each of the openings 31-1 of the first row and each of the openings 31-3 of the third row. In a case where there is only a single opening in a target row, the positions shifted in vertical and horizontal directions include a position shifted in a horizontal direction from regions contacting both vertical ends of the single opening. Each of the openings 31-1 of the first row and each of the openings 31-2 of the second row may be arranged, so that the current flowing between the bus bars vertically staggers by bypassing each of the openings 31. The path of the electric current flowing in the first region 21 easily becomes long. Similarly, multiple openings 31-3 horizontally provided in the third row may be arranged to be shifted vertically and horizontally with respect to each of the openings 31-2 of the second row. Similarly, fourth and fifth rows may be provided. In the embodiment of
In the first region 21, openings 31 having vertical dimensions V greater than or equal to predetermined values may be arranged in a staggered manner in the horizontal direction as illustrated in
In a case where the transparent conductive film 12 is provided in the window sheet material 15 as in this embodiment, electromagnetic waves are blocked by the second region 22 of the transparent conductive film 12. That is, because the second region 22 prevents electromagnetic waves from permeating through a vehicle, the electromagnetic waves of devices required to communicate with the outside of the vehicle are blocked.
However, with the first region 21 of this embodiment, electromagnetic waves of a predetermined frequency can be transmitted by providing vertically elongated openings 31 as illustrated in
In this embodiment, it is preferable that the vertical dimension V of the opening 31 is greater than or equal to “(½)·λg1” in a case where the atmospheric wavelength of a center frequency of a predetermined frequency band of a horizontally polarized electromagnetic wave to be transmitted is “λ01”, “k” is a shortening coefficient of wavelength by the electrically-heated window sheet material 10, and the wavelength of the electrically-heated window sheet material 10 is “λg1=λ0·k”. In a case where the electrically-heated window sheet material 10 is a laminated glass having two glass sheets laminated interposed by an intermediate film formed of polyvinyl butyral, the shortening coefficient of wavelength “k” is approximately 0.51. For example, in a case where the predetermined frequency desired to be transmitted is 2.4 GHz, it is preferable that the vertical dimension V is greater than or equal to approximately 32 mm.
Next, an opening pattern of multiple openings of a transparent conductive film according to a first modified example is described with reference to
As illustrated in
In this modified example, the vertical dimensions V1˜V4 of the vertically elongated openings 32-1˜32-4 become smaller toward the lower side (V1>V2>V3>V4) unlike those of the above-described embodiment. That is, the vertical dimensions V2 of the openings 32-2 of the second row are smaller than the vertical dimensions V1 of the openings 32-1 of the first row. Similarly, the vertical dimensions V3 of the openings 32-3 of the third row are smaller than the vertical dimensions V2 of the openings 32-2 of the second row, and the vertical dimensions V4 of the openings 32-4 of the fourth row are smaller than the vertical dimensions V3 of the openings 32-3 of the third row. Therefore, the meandering width of each current flowing in the first region 21 becomes narrower toward the lower side. Accordingly, a large portion of the current paths in the first region can have the same lengths so that the first region 21 can be uniformly heated.
Next, an opening pattern of multiple openings of a transparent conductive film according to a second modified example is described with reference to
In this modified example, horizontal openings 41 having horizontal dimensions H greater than or equal to predetermined values are provided in the first region 21 unlike those of the above-described embodiment. The horizontal openings 41 may be elongated in a horizontal direction and have linear shapes. Because the first region 21 of the above-described embodiment has vertically elongated openings 31, the first region 21 may be a frequency selective surface that allows horizontally polarized electromagnetic waves to be transmitted as described above. The first region 21 of this modified example not only has vertically elongated openings 31 but also has horizontally elongated horizontal openings 41. Thus, the first region 21 allows vertically polarized electromagnetic waves of a predetermined frequency to be transmitted, so that the first region 21 functions as a frequency selective surface that allows vertically polarized electromagnetic waves to be transmitted. The polarized plane of electromagnetic waves of mobile phones or the like tends to be vertical. Thus, the first region 21 can allow vertically polarized electromagnetic waves to be transmitted.
In this case, it is preferable that the horizontal dimension H of the opening 41 is greater than or equal to “(½)·λg” in a case where the atmospheric wavelength of a center frequency of a predetermined frequency band of a horizontally polarized electromagnetic wave to be transmitted is “λ0”, “k” is a shortening coefficient of wavelength by the electrically-heated window sheet material 10, and the wavelength of the electrically-heated window sheet material 10 is “λg=λ0·k”. For example, in a case where the predetermined frequency desired to be transmitted is 900 MHz, it is preferable that the horizontal dimension H is greater than or equal to approximately 85 mm when the shortening coefficient of wavelength is 0.51. Further, in a case where the predetermined frequency desired to be transmitted is 1.9 GHz, it is preferable that the horizontal dimension H is greater than or equal to 40 mm.
The multiple horizontally elongated horizontal openings 41 have the same shapes and dimensions and are arranged in the first region 21 in a staggered manner in the horizontal direction.
Further, multiple cross openings 51 having the vertically elongated openings 31 and the horizontally elongated horizontal openings 41 intersecting in a cross are arranged in the first region 21 of this modified example. As illustrated in
Next, an opening pattern of multiple openings of a transparent conductive film according to a third modified example is described with reference to
Similar to the second modified example, this modified example also has horizontally elongated horizontal openings 41 provided in the first region 21. Multiple cross openings 52-1˜52-4 having the vertically elongated openings 32-1˜32-4 and the horizontally elongated horizontal openings 41-1˜41-4 intersecting in a cross are arranged in the first region 21. The cross openings 52-1 that are arranged in the horizontal direction form a first row, the cross openings 52-2 that are arranged in the horizontal direction form a second row, the cross openings 52-3 that are arranged in the horizontal direction form a third row, and the cross openings 52-4 that are arranged in the horizontal direction form a fourth row. By forming the first region 21 in this manner, this modified example can attain the same effects as those attained by the first and second modified examples.
Next, an opening pattern of multiple openings of a transparent conductive film according to a fourth modified example is described with reference to
Unlike the second modified example, the horizontal openings 42 of this modified example intersect the multiple vertically elongated openings 31 at spaced-intervals in the horizontal directions. By providing the horizontal openings 42 that have sufficiently large horizontal dimensions, the frequency range of the vertically polarized electromagnetic wave can be broadened. The horizontal openings 42 may be provided throughout the entire region where the vertically elongated openings 31 are formed, so that the horizontal openings 42 may extend from a left edge to the right edge of the first region 21.
Next, an opening pattern of multiple openings of a transparent conductive film according to the fifth modified example is described with reference to
Unlike the third modified example but similar to the fourth modified example, this modified example has horizontal openings 42 (for example, horizontal opening 42-1) each of which intersecting multiple vertically elongated openings 32 (for example, opening part 32-1) arranged at spaced-intervals in the horizontal direction. The horizontal openings 42 may be provided to extend throughout the entire region where the vertically elongated openings 32 are formed. The horizontal openings 42 may be provided to extend from one side part of the first region 21 to the other side part of the first region 21. By forming the first region 21 in this manner, this modified example can attain the same effects as those attained by the first and fourth modified examples.
Next, an opening pattern of multiple openings of a transparent conductive film according to a sixth modified example is described with reference to
Unlike the second modified example, the vertically elongated openings 31 and the horizontally elongated horizontal openings 43 of this modified example are spaced apart from each other and do not intersect. However, because this modified example is provided with horizontal openings 43 having horizontal dimensions greater than or equal to predetermined values, electromagnetic waves having vertically polarized waves of a predetermined frequency are allowed to be transmitted similar to those of the second modified example, so that the first region 21 functions as a frequency selective surface that allows vertically polarized electromagnetic waves to be transmitted. Because vertically elongated openings 31 having the same shapes and dimensions and horizontally elongated horizontal openings 43 having the same shapes and dimensions are orderly arranged, vertically elongated openings 31 and the horizontal openings 43 are pleasant to the eye.
Next, an opening pattern of multiple openings of a transparent conductive film according to a seventh modified example is described with reference to
Unlike the third modified example but similar to the sixth modified example, the vertically elongated openings 32 and the horizontally elongated horizontal openings 43 of this modified example are spaced apart from each other and do not intersect. By forming the first region 21 in this manner, this modified example can attain the same effects as those attained by the first and sixth modified examples.
Next, an opening pattern of multiple openings of a transparent conductive film according to an eighth modified example is described with reference to
Unlike the second modified example, the multiple horizontally elongated horizontal openings 44-1˜44-3 of this modified example are arranged in vertical and horizontal directions. Among the multiple horizontal openings 44, portions thereof 44-1, 44-3 intersect the vertically elongated openings 31 (openings 31-1, 31-3) whereas remaining portions thereof 44-2 are spaced apart from the vertically elongated openings 31 (openings 31-2). That is, the openings 31-1 of the first row and the openings 31-3 of the third row form cross openings 53-1, 53-3 by intersecting the horizontal openings 44 whereas the openings 31-2 of the second row are spaced apart from the horizontal openings 44-2. By forming the first region 21 in this manner, this modified example can attain the same effects as those attained by the second and sixth modified examples.
Next, an opening pattern of multiple openings of a transparent conductive film according to a ninth modified example is described with reference to
Unlike the third modified example but similar to the eighth modified example, this modified example has multiple horizontally elongated horizontal openings 44 arranged in vertical and horizontal directions. Among the multiple horizontal openings 44, portions thereof 44-1, 44-3 intersect the vertically elongated openings 32 (openings 32-1, 32-3) to form cross openings 54 (cross openings 54-1, 54-3) whereas remaining portions thereof 44-2, 44-4 are spaced apart from the vertically elongated openings 32 (openings 32-2, 32-4). By forming the first region 21 in this manner, this modified example can attain the same effects as those attained by the first and eighth modified examples.
Next, an opening pattern of multiple openings of a transparent conductive film according to a tenth modified example is described with reference to
Unlike the above-described embodiment, the openings 33 of this modified example having vertical dimensions greater than or equal to predetermined values do not have linear shapes but have circular shapes. The vertical dimensions of the circular openings 33 and the horizontal dimensions of the circular openings 33 are the same. Although the shapes of the openings 33 of this modified example are circular, the shapes of the openings 33 may be elliptical shapes or polygonal shapes such as square shapes or rectangular shapes. By forming the multiple openings having vertical dimensions greater than or equal to predetermined values and horizontal dimensions greater than or equal to predetermined values, this modified example can attain the same effects as those attained by the second modified example.
Next, an opening pattern of multiple patterns of a transparent conductive film according to an eleventh modified example is described with reference to
Unlike the first modified example but similar to the tenth modified example, the openings 34-1˜34-7 of this modified example having vertical dimensions greater than or equal to predetermined dimensions do not have linear shapes but have circular shapes. The vertical dimensions of the circular openings 33 and the horizontal dimensions of the circular openings 33 are the same. Although the shapes of the openings 34-1˜34-7 of this modified example are circular, the shapes of the openings 34-1˜34-7 may be elliptical shapes or polygonal shapes such as square shapes or rectangular shapes. By forming the first region 21 in this manner, this modified example can attain the same effects as those attained by the first and tenth modified examples.
Practical Example
[First˜Fourth Samples]
In the first to fourth samples, electromagnetic field simulation using a FDTD (Finite Difference Time Domain) method is performed to analyze the transmission property of vertically polarized electromagnetic waves with respect to laminated glass having transparent conductive films.
With the first to fourth samples, the analysis is performed under the same conditions except for changing the opening patterns of the multiple openings of the transparent conductive films. The laminated glass includes a glass sheet, an intermediate film, a transparent conductive film, an intermediate film, and a glass sheet in this order. The vertically polarized wave is incident on the laminated glass in its thickness direction. Among the four sides of the transparent magnetic film having a rectangular shape (width 300 mm×height 200 mm), a magnetic wall is set as a boundary condition for the upper and lower sides and an electric wall is set as a boundary condition for the left and right sides. The frequency of the electromagnetic wave that is to be transmitted is changed from 0 GHz to 3 GHz.
The model of the laminated glass in the electromagnetic simulation is set as follows.
The fourth sample is a comparative example using a transparent conductive film without any openings. Thus, an illustration thereof is omitted.
As shown in
[Fifth to Seventh Samples]
In the fifth to seventh samples, heat generation simulation is performed to analyze the temperature distribution when voltage is applied to laminated glass. The fifth and sixth samples are practical examples whereas the seventh sample is a comparative example.
For simplifying the analysis, the laminated glass includes a glass sheet, a transparent conductive film, and a glass sheet in this order and does not include an intermediate film. The dimensions and physical characteristics of each of the elements are as follows.
The finite-element analysis model of the laminated glass is fabricated by using software “HyperMesh” manufactured by Altair Engineering Ltd. The temperature distribution of the model when voltage is applied between the bus bars is obtained by using software “Abaqus/Standard” which is a general-purpose finite-element analysis program manufactured by Dassault Systems Corp.
The initial temperature of the laminated glass is 23° C., and a heat transfer boundary condition is set to a boundary between the laminated glass and the air. The heat transfer boundary condition refers to a boundary condition in which heat transfer is performed between the laminated glass and the air. The heat transfer coefficient between the laminated glass and the air is 8.0 W/m2·K, and the temperature of the air is constantly 23° C. The voltage between the bus bars is 24 V.
In the fifth to seventh samples, the analysis is performed under the same conditions except for the opening patterns of the transparent conductive films. As illustrated in
As shown in
Although embodiments of an electrically-heated window sheet material has been described above, the present invention is not limited to these embodiments, but variations and modifications may be made without departing from the scope of the present invention.
For example, the transparent conductive film 12 of the above-described embodiment has an upper side that is shorter than its lower side as illustrated in
Further, the left and right bus bars 13, 14 of the above-described embodiment extend from the upper end to the lower end of the transparent conductive film, respectively. However, the left and right bus bars 13, 14 may be divided into multiple parts throughout the upper end to the lower end of the transparent conductive film.
Further, not only may vertically polarized waves and horizontally polarized waves be allowed to transmit the multiple openings of the above-described embodiment but also circularly polarized waves may be transmitted.
Further, the first region 21 of the above-described embodiment is integrally formed with the second region 22. However, the first region 21 and the second region 22 may be provided apart from each other.
Hence, with the above-described embodiment of the present invention, there can be provided an electrically-heated window sheet material that improves the problem of local regions being heated to high temperatures.
Number | Date | Country | Kind |
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2013-008781 | Jan 2013 | JP | national |
This application is a U.S. continuation application filed under 35 USC 111(a) claiming benefit under 35 USC 120 and 365(c) of PCT application JP2014/051149, filed Jan. 21, 2014, which claims priority to Application Ser. No. 2013-008781, filed in Japan on Jan. 21, 2013. The foregoing applications are hereby incorporated herein by reference.
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Number | Date | Country | |
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Parent | PCT/JP2014/051149 | Jan 2014 | US |
Child | 14800749 | US |