Electrically operated viscous fluid dispensing apparatus and method

Information

  • Patent Grant
  • 6257445
  • Patent Number
    6,257,445
  • Date Filed
    Thursday, March 23, 2000
    24 years ago
  • Date Issued
    Tuesday, July 10, 2001
    23 years ago
Abstract
A fluid dispensing apparatus for dispensing a viscous fluid from a source of viscous fluid onto a substrate. The dispensing apparatus includes an electrically operated, normally-opened, dispensing valve having an inlet in fluid communication with the source of fluid and a shut-off valve fluidly connected between the inlet of the dispensing valve and the source of viscous fluid. The shut-off valve has a normally-closed state interrupting fluid communication between the source of fluid and the inlet of the dispenser body, thereby inhibiting the normally-opened dispensing valve from dispensing fluid when power is removed from the dispensing apparatus.
Description




FIELD OF THE INVENTION




The present invention generally relates to an apparatus for dispensing viscous fluids and more specifically, to an electrically operated apparatus for dispensing viscous liquids, such as hot melt adhesives.




BACKGROUND OF THE INVENTION




Various viscous fluid dispensers have been developed for the precise placement of viscous fluid such as a hot melt adhesive. Generally, viscous fluid dispensers have a valve stem with a valve body on its distal end which is disposed on an upstream side of a valve seat and moved in an upstream direction to open the valve and in a downstream direction to close the valve. For purposes of this document, the term “upstream” refers to a direction or location that is toward or closer to the source or fluid inlet and away or further from the fluid outlet of the dispenser; and “downstream” refers to a direction or location that is toward or closer to a fluid outlet and away or further from a source or fluid inlet of the dispenser. Many viscous fluid dispensing applications require that the viscous fluid be applied to the substrate with sharply defined boundaries, that is, the leading and trailing edges of the applied pattern of fluid on the substrate fluid be sharply defined or delimited. Thus, it is necessary that the motion of the valve body be very fast, and the flow of viscous fluid be abruptly started and stopped. With the valve construction described above, when the valve opens, the valve body is moving in an upstream direction against the direction of flow of the fluid and has a tendency to delay and disrupt the flow of fluid out of the dispensing nozzle. Similarly, when the valve closes, the valve body is moving in the downstream direction with the direction of fluid flow and has a tendency to cause a small additional quantity of fluid to be dispensed.




To provide a sharper initiation and cut-off of fluid flow, a “snuff back” valve construction is known. With this construction, the valve body is disposed on a downstream side of a valve seat and moved in the downstream direction away from the valve seat to open the valve and in the upstream direction toward the valve seat to close the valve. Consequently, as the valve opens, the valve body is moving in the same downstream direction as the viscous fluid; and the viscous fluid begins to be dispensed simultaneously with the opening of the valve body. When the valve closes, the valve body is moving in the upstream direction and is effective to sharply cut-off the flow of viscous fluid. While such valves are operated by electric-pneumatic solenoids, due to the relatively short useful life of pneumatic solenoids and their inability to be precisely and repeatably controlled over the long term, it is desirable to provide an electrically operated viscous fluid dispenser of the above-described “snuff-back” design.




Such “snuff-back” electric fluid dispensers are known and are generally of the structure illustrated in FIG.


4


. An electrically operated viscous fluid dispenser or dispensing gun


20


comprises one or more dispensing modules or valves


22


mounted on a fluid distribution manifold plate


24


in a known manner. The dispensing valve


22


includes a dispenser body


26


and a fluid dispensing nozzle body


28


having a nozzle


30


through which droplets


32


of the viscous fluid are dispensed onto a substrate


34


. Relative motion between the substrate


34


and dispenser


20


is provided in a known manner.




A valve stem


36


is mounted within the dispenser body


26


and has a valve body


38


on its lower, distal end below or downstream of a valve seat


40


. The valve body


38


sealingly engages with a valve seat


40


to inhibit the flow of fluid from the dispenser


20


. A fluid inlet passageway


42


intersects the interior portion


44


of the dispenser body


26


and is connected to a fluid passage


46


in the manifold


24


which, in turn, is fluidly connected to a pressurized source of viscous fluid


48


, such as a hot melt adhesive. Arrows


49


indicate the flow path of the fluid entering through the fluid inlet passageway


46


and through the interior portion


44


.




An armature


50


is disposed within the interior portion


44


and is coaxially aligned with, and is often formed integrally with, a proximal end of the valve stem


36


. An electromagnetic coil


52


is disposed about the armature


50


. A return spring


54


biases the valve stem


36


and valve body


38


in an upstream, upward direction to a closed position at which the valve body


38


sealingly contacts the valve seat


40


, thereby interrupting the flow of viscous fluid through the nozzle


30


. The return spring


54


is normally a compression spring which is placed under compression within the bore


60


through engagement with an electromagnetic pole


56


. When supplied with electrical current, the coil


52


generates an electromagnetic field. The electromagnetic coil


52


must generate an electromagnetic field between the armature


50


and the pole


56


of sufficient strength so as to attract the armature


52


and the pole


56


together. Since the pole


56


cannot move, the armature


52


moves downward against the force of the spring


54


, thereby moving the valve body


38


downstream away from the valve seat


40


to its open position.




The design of the dispensing valve


22


of

FIG. 4

is known as a normally-closed design for the reason that when the coil


52


is de-energized, the spring


54


maintains the valve body


38


sealingly against the valve seat


40


, thereby holding the valve


22


in the closed position. Thus, the valve


22


is normally in, or defaults to, a closed state or position. Therefore, in the event of any electrical power failure to the coil


52


, the valve


22


is always mechanically biased to the illustrated closed position. Thus, the valve


22


always defaults to the closed position.




However, to provide that desired normally-closed capability, the armature


50


must be located within the interior


44


above the pole


56


; and further, the valve stem


36


must extend through a bore


58


within the pole


56


. Those structural features introduce several disadvantages in the operation of the valve. First, the bore


58


in the pole


56


reduces the mass of the pole


56


, thereby reducing the effectiveness and strength of the electromagnetic field produced by the coil


52


and pole


56


, thereby reducing their capability to move the armature


50


. Further, the viscous fluid presents a greater resistance to motion of the portion of the valve stem


36


located within the bore


58


than the portion of the valve stem


36


located outside the bore


58


. In addition, the valve stem


36


is substantially elongated to be able to pass through the length of the pole


56


, thereby increasing the mass that must be moved by the electromagnetic field. Therefore, the viscous fluid dispenser


20


of

FIG. 4

requires that the coil


52


and pole


56


provide a greater electromagnetic force in order to move the armature


50


, valve stem


36


and valve body


38


between the open and closed positions.




Second, the interior portion


44


extends over the entire length of the valve body


38


, and there are wetted surfaces throughout the entire length of the interior portion


44


of the valve body


38


. That large area of wetted surfaces increases the probability of the accumulation of char over the operating life of the dispenser


30


. Char is a fluid residue that accumulates on wetted surfaces and is most generally caused by a long term degradation of the viscous fluid. To minimize the potential accumulation of char, the design of the valve of

FIG. 2

has a further disadvantage of providing the viscous fluid inlet at the upper end of the dispenser body


26


, thereby requiring the viscous fluid to pass through the entire length of the dispenser body


26


prior to being dispensed by the nozzle


30


. That long and tortuous fluid flow path not only adds resistance to motion of the armature


50


and valve stem


36


in the viscous fluid, but in addition, the flow rate of the viscous fluid through the dispenser


20


may also be adversely impacted.




In the operation of an electric viscous fluid dispensing gun, the coupling between the coil and the armature is not efficient; and therefore, the electric coil of an electric dispensing valve normally is not capable of providing the same forces as a pneumatic solenoid. That fact in combination with the above described structural features in which the coil


52


and the pole


56


provide a weaker electromagnetic field and the armature


50


, valve stem


36


and valve body


38


experience a greater resistance to motion, makes the valve construction of

FIG. 4

unacceptable for many viscous fluid dispensing applications.




Therefore, there is a need to provide a more efficient and higher performance design for an electric dispensing gun of the “snuff-back” valve body design as described above.




SUMMARY OF INVENTION




The present invention provides an improved electric fluid dispenser for viscous fluids that is faster, more reliable and can be used in a wider range of fluid dispensing applications than known electrically operated viscous fluid dispensers. Further, the electrically operated fluid dispenser of the present invention is simpler in construction, less expensive to manufacture and has a longer useful life than known electrically operated viscous fluid dispensers.




In accordance with the principles of the present invention and the described embodiments, the invention in one embodiment provides a fluid dispensing apparatus for dispensing a viscous fluid from a source of viscous fluid onto a substrate. The dispensing apparatus includes an electrically operated, normally-opened, dispensing valve having an inlet in fluid communication with the source of fluid and a shut-off valve fluidly connected between the inlet of the dispensing valve and the source of viscous fluid. The shut-off valve has a normally-closed state interrupting fluid communication between the source of fluid and the inlet of the dispenser body. The shut-off valve is used to disconnect the dispensing valve from the source of viscous fluid when power is removed from the valves.




In one aspect of the invention, the dispensing valve has a valve body disposed downstream of a valve seat within a dispenser body. An armature is connected to the valve body, and an electrically operated coil is mounted adjacent the armature. The coil generates an electromagnetic field that moves the valve body into sealing contact against the valve seat, thereby preventing a flow of fluid from the dispensing valve. A biasing element biases the valve body in a downstream direction toward an open position; and in an absence of the electromagnetic field, the biasing element moves the valve body to an open position permitting the flow of viscous fluid from the dispensing apparatus.




In another aspect of the invention, a control provides a first signal to the dispensing valve to close the dispensing valve and a second signal to the shut-off valve to open the shut-off valve. In the absence of the first signal, the dispensing valve opens, and in the absence of the second signal, the shut-off valve closes. Thus, the dispensing valve is closed and opened by the control respectively applying and removing the first signal to the coil of the dispensing valve. The shut-off valve is opened by the second signal; however, if at any time power is removed from the control, the second signal is removed from the shut-off valve and the shut-off valve closes, thereby disconnecting the dispensing valve from the source of viscous fluid.




The electrically operated dispensing apparatus of the present invention has a substantially simpler structure that provides a stronger electromagnetic field and has less friction than known electric dispensing valves. Thus, the use of a normally-opened dispensing valve has the advantages of providing a more efficient, higher performance and higher quality fluid dispensing operation.




During a fluid dispensing cycle, the normally-opened dispensing valve is turned on and off at a frequency or rate that is appropriate for a particular application. In contrast, the shut-off valve is typically opened at the start of the fluid dispensing cycle and closed at the end of the fluid dispensing cycle. The shut-off valve is also closed in response to a user initiated or control initiated shut-down command. Thus, the shut-off valve is not required to be a high performance valve but instead, is a simple, inexpensive valve. Further, with its nominal performance requirements, the shut-off valve does not require a complex or expensive valve driver. Consequently, the addition of the simple shut-off valve and its valve driver in combination with the generally simpler structure of the normally-opened valve results in little, if any, additional cost to the dispensing apparatus.




The normally-opened valve of the present invention has a further advantage in those applications in which the valve, on average, is open more than it is closed. Energy is applied to the normally-opened valve only during the time that the valve is closed. Thus, heat dissipation in the normally-opened valve is limited and less than normally-closed valves, and the normally-opened valve has the advantage of being able to operate at a higher frequency without overheating. Therefore, the electrically operated dispensing valve of the present invention is simpler, less expensive and more reliable than known electric dispensing valves.




Various additional advantages, objects and features of the invention will become more readily apparent to those of ordinary skill in the art upon consideration of the following detailed description of embodiments taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is an axial cross-sectional view of an electrically operated fluid dispenser having a “snuff-back” valve body design in an opened position in accordance with the principles of the present invention.





FIG. 2

is an axial cross-sectional view of the electrically operated fluid dispenser of

FIG. 1

illustrating the “snuff-back” valve in a closed position.





FIG. 3

is an axial cross-sectional view of the electrically operated fluid dispenser of

FIG. 1

illustrating the “snuff-back” valve in the opened position and a check valve in a closed position.





FIG. 4

is an axial cross-sectional view of a known electrically operated fluid dispenser having a “snuff-back” body valve design.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIG. 1

, an electrically operated viscous fluid dispenser or dispensing gun


120


of the “snuff-back” design is illustrated which has generally similar components to the dispenser


20


of FIG.


2


. The dispensing gun


120


of

FIG. 1

comprises one or more dispensing modules or valves


122


mounted on a fluid distribution manifold plate


124


. Each dispensing valve


122


includes a dispenser body


126


and a fluid dispensing nozzle body


128


with a nozzle


130


through which droplets


132


of the viscous fluid are dispensed onto a substrate


134


. Relative motion between the substrate


134


and dispenser


120


is provided in a known manner.




A fluid inlet passageway


142


intersects the interior portion


144


of the dispenser body


126


and is connected to a fluid passage


146


in the manifold


124


which, in turn, is in fluid communication with a pressurized source of hot melt adhesive


148


. Arrows


149


indicate the flow path of the fluid entering through the fluid inlet passageway


146


and through the interior portion


144


of the dispenser body


126


. The dispenser


120


dispenses high viscosity fluids, such as a hot melt adhesive, but other dispensed fluids can benefit from the invention as well. Such other fluids include soldering fluxes, thermal greases, heat transfer compounds and solder pastes. Furthermore, the dispenser


120


is mounted in a dispensing machine or system (not shown) in a known manner to dispense fluids in discrete amounts, preferably as droplets or dots, but alternatively in continuous beads.




An armature


150


is disposed within the interior portion


144


and is coaxially aligned with, and is often formed integrally with, a valve stem


136


. The valve stem


136


extends downward past the valve seat


140


and has a valve body


138


on its lower, distal end below or downstream of a valve seat


140


. An electromagnetic coil


152


is disposed about the armature


150


. A biasing element


154


, for example, a spring, is disposed in a bore


160


within the valve stem


132


. The biasing element


154


biases the valve stem


136


and valve body


138


in a downstream, downward direction away from the valve seat


140


to an open position as shown in

FIG. 1

, thereby opening the valve


122


and permitting the flow of viscous fluid through the nozzle


130


. The biasing element


154


is often a compression spring which is placed under compression within the bore


160


by the armature


150


. The downward stroke of the valve body


138


can be controlled one of several different ways. For example, a stop


155


is located in the lower interior portion of the nozzle body


128


and functions to limit the downward travel of the valve body


138


. Thus, as the biasing element


154


pushes the valve toward an open position away from the valve seat


140


, an end surface


139


strikes an upper portion of the stop


155


; and the stop


155


supports the valve body


138


in the open position. The viscous fluid then flows from the source


148


, past the valve seat


140


into the interior of the nozzle body


128


, through openings


157


in the stop


155


and out the nozzle


130


.




When supplied with electrical current, the coil


152


generates an electromagnetic field. The electromagnetic coil


152


must generate a sufficiently strong electromagnetic field between the armature


150


and the pole


156


so as to attract the armature


150


and the pole


156


together. Since the pole


156


cannot move, the armature


152


moves against the force of the biasing element


154


, thereby moving the valve body


138


in an upward, upstream direction to a closed position as illustrated in

FIG. 2

at which the valve body


138


sealingly contacts the valve seat


140


, thereby interrupting the flow of viscous fluid through the nozzle


130


.




The design of the dispensing valve


122


of

FIGS. 1 and 2

is known as a normally-opened design for the reason that when the coil


152


is de-energized, the biasing element


154


functions to move the valve body


138


in a downstream direction out of contact with the valve seat


140


, thereby opening the valve


122


as shown in FIG.


1


. Thus, the valve


122


is normally in, or defaults to, an open state or position. Hence, in the event of any electrical failure, the valve


122


is mechanically biased to the open position and the viscous fluid is dispensed from the outlet nozzle


130


. Obviously any uncommanded or inadvertent dispensing of the viscous fluid is undesirable. To avoid such a condition, a normally-closed shut-off valve


164


is placed in fluid communication between the normally-opened dispensing solenoid valve


122


and the source of viscous fluid


148


. During normal operation of the normally-opened solenoid valve


122


, power is a applied to the normally-closed shut-off valve


164


, thereby maintaining the shut-off valve open. However, in the event of a loss of electrical power, as the dispensing valve


122


biases itself to the open position, the shut-off valve


164


is simultaneously biasing itself to its closed position, as shown in

FIG. 3

, thereby interrupting the flow of viscous liquid from the source


148


to the valve


122


. The shut-off valve


164


is often a solenoid valve in which a valve element


166


is biased against a valve seat


168


by a biasing element or spring


170


. Such a solenoid valve is commercially available as model no. E100AC from Slautterback Corporation of Monterey, Calif.




In use, whenever power is applied to a control


172


, the control


172


provides a signal over output line


171


to energize a solenoid


174


of the normally-closed shut-off valve


164


causing the solenoid


174


to electromagnetically move the valve element


166


away from the valve seat


168


as shown in FIG.


1


. When the valve element


166


moves away from the valve seat


168


, fluid from the source of fluid


148


flows through an inlet passage


176


, past the valve seat


168


, through an outlet passage


180


and into the inlet passages


146


,


142


of the manifold


124


and valve


122


, respectively. Thus, with the shut-off valve


164


open, the dispensing valve


122


is fluidly connected to the source of fluid


148


.




Upon power being applied to a control


172


, the control


172


further provides a signal over output line


173


to apply power to, and energize, the magnetic coil


152


. The electromagnetic field generated by the coil


152


secures the valve body


138


in sealing contact with the valve seat


140


, as shown in

FIG. 2

, thereby maintaining the valve


122


closed. In the closed state, viscous fluid is not dispensed from the source of fluid


148


to the substrate


134


via the nozzle


130


. When it is desired to dispense viscous fluid from the valve


122


, the control


172


terminates the signal on output


171


to the coil


152


, thereby causing the magnetic field to collapse. The biasing element


154


is then able to move the valve body


138


downward away from the valve seat


140


(FIG.


1


), and the viscous fluid is dispensed from the source of fluid


148


and through the outlet


130


onto the substrate


132


. Subsequently, when it is desired to terminate the viscous fluid dispensing operation, the control


172


again provides power to the coil


152


, thereby energizing the coil


152


and creating an electromagnetic field that pulls the valve body


138


back into contact with the valve seat


140


(FIG.


2


). That process continues in the process of dispensing fluid in a desired pattern onto the substrate. Thus, during a fluid dispensing cycle, the normally-opened dispensing valve


122


is turned on and off at a frequency or rate that is appropriate for a particular application.




Referring to

FIG. 3

, if at any time power is removed from the control


172


, either predictably, by turning off the power, or unpredictably, through a system component failure, a tripped circuit breaker, accident, storm, etc., the signals on the output lines


171


,


173


from the control


172


are terminated. Thus, power to the coil


152


is lost, and the electromagnetic field collapses, thereby permitting the biasing element


154


to move the valve body


138


to its open position (FIG.


1


). Without the shut-off valve


164


, fluid would immediately begin dispensing from the valve nozzle


130


. Any such uncommanded and unintentional dispensing of viscous fluid is very undesirable; however, such is prevented by the operation of the shut-off valve


164


. When power is lost to the control


172


, the electrical signal from the control


172


to the shut-off valve


164


is also lost. Therefore, the electromagnetic field produced by the solenoid


174


within the shut-off valve


164


collapses; and the biasing element


170


moves the valve element


166


into sealing contact with the valve seat


180


, thereby closing the shut-off valve


164


. Thus, as the dispensing valve


122


is being biased to an open position by its biasing element


154


, the valve element


166


within the shut-off valve


164


is simultaneously being biased to its closed position by its biasing element


170


. The operation of the normally-closed valve


164


moving to its default closed position interrupts the flow of viscous fluid from the source of fluid


148


to the valve


122


and limits or eliminates any flow of viscous fluid from the nozzle


130


.




The structure of the electric dispensing valve


122


of

FIGS. 1-3

has many advantages over the design of the known electric dispensing valve shown in FIG.


2


. First, the structure is substantially simpler in that the armature


150


is disposed below the pole


156


. Such a construction permits the use of a larger pole, thereby increasing the strength of the electromagnetic field over the cored pole


56


of FIG.


4


. The valve stem


136


and armature


150


of the dispensing valve


122


experience less friction from the viscous fluid than similar components in the design of FIG.


4


. Further, with the dispensing valve


122


of

FIGS. 1-3

, the flow path of the viscous fluid within the dispensing valve


122


is shorter, thereby further reducing the frictional effect of the viscous fluid. In addition, with the dispensing valve


122


of

FIGS. 1-3

, there is less wetted area, and the formation of char is less likely. Finally, the mass of the valve stem


136


is less and requires less electromagnetic force to move than the dispensing valve stem


36


of FIG.


4


. Thus, the use of a normally-opened dispensing valve has the advantages of providing a more efficient, higher performance and higher quality fluid dispensing operation.




In contrast to the higher performance, normally-opened valve


122


, the shut-off valve


164


is typically opened at the start of the fluid dispensing cycle and closed at the end of the fluid dispensing cycle or in response to a user or control initiated shut-down command. Thus, the shut-off valve is a simple, inexpensive valve. Further, with its nominal performance requirements, the shut-off valve does not require a complex or expensive valve driver. Consequently, the addition of the simple shut-off valve and valve driver in combination with the generally simpler structure of the normally-opened valve results in little, if any, additional cost to the dispensing apparatus.




The normally-opened valve of the present invention has a further advantage in those applications in which the valve, on average, is open more than it is closed. Energy is applied to the normally-opened valve only during the time that the valve is closed. Thus, heat dissipation in the normally-opened valve is limited and less than normally-closed valves, and the normally-opened valve has the advantage of being able to operate at a higher frequency without overheating. Therefore, the electrically operated dispensing valve of the present invention is simpler, less expensive and more reliable than known electric dispensing valves.




While the present invention has been illustrated by a description of various embodiments and while these embodiments have been described in considerable detail in order to describe a mode of practicing the invention, it is not the intention of Applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications within the spirit and scope of the invention will readily appear to those skilled in the art. For example, the shut-off valve


164


is shown as a normally-closed valve located between the manifold


124


and the source of fluid


148


. As will be appreciated, the shut-off valve


164


can be located anywhere that permits it to perform its shut-off operation. For example, the shut-off valve


164


may alternatively be built into the valve


122


, the manifold


124


or the source of fluid


148


.




Further, while the shut-off valve


164


is shown and described as an electric solenoid valve, a pneumatically actuated valve may alternatively be used. In fact, any valve may be used that provides a normally-closed valve action in the event that electrical power to the system is turned off or lost. In addition, the relative orientation of the shut-off valve


164


can be reversed over that shown in

FIGS. 1-3

, so that the passage


180


is an inlet connected to the source of fluid


148


and the passage


176


is an outlet connected to the passage


146


.




Therefore, the invention in its broadest aspects is not limited to the specific detail shown and described. Consequently, departures may be made from the details described herein without departing from the spirit and scope of the claims which follow.



Claims
  • 1. A fluid dispensing apparatus for receiving a viscous fluid from a source and dispensing the viscous fluid onto a substrate comprising:an electrically operated, normally-opened dispensing valve having an inlet for receiving the viscous fluid and an outlet for dispensing the viscous fluid onto a substrate; and a shut-off valve fluidly connected between said inlet of said dispensing valve and the source of viscous fluid, said shut-off valve having a normally-closed state interrupting fluid communication between the source of the viscous fluid and said inlet of said dispensing valve.
  • 2. The fluid dispensing apparatus of claim 1 wherein said dispensing valve comprises:a dispenser body having a valve seat; a valve body positioned downstream of said valve seat; an armature connected to said valve body; an electrically operated coil mounted adjacent said armature and generating an electromagnetic field capable of moving said valve body into sealing contact against said valve seat, thereby preventing a flow of fluid from said outlet; and a biasing element for biasing said valve body to an open position in an absence of the electromagnetic field, thereby permitting the flow of viscous fluid from the dispensing apparatus.
  • 3. The fluid dispensing apparatus of claim 2 wherein said shut-off valve comprises:a body having a valve seat, an inlet for receiving the viscous fluid from the source and an outlet in fluid communication with said inlet of said dispensing valve; a valve stem positioned upstream of said valve seat; an electrically operated coil mounted adjacent said valve stem and generating an electromagnetic field capable of moving said valve stem to an open position, thereby providing a flow of the viscous fluid from the source to said dispensing valve; a biasing element for biasing said valve stem to a closed position in an absence of the electromagnetic field, thereby preventing a flow of the viscous fluid from said shut-off valve and said dispensing valve; and a control providing a first signal to said dispensing valve to close said dispensing valve, and a second signal to said shut-off valve to open said shut-off valve, wherein, in the absence of the first signal, said dispensing valve opens and, in the absence of the second signal, said shut-off valve closes.
  • 4. The fluid dispensing apparatus of claim 1 wherein said shut-off valve comprises:a body having a valve seat, an inlet for receiving the viscous fluid from the source and an outlet in fluid communication with said inlet of said dispensing valve; a valve stem positioned upstream of said valve seat; an electrically operated coil mounted adjacent said valve stem and generating an electromagnetic field capable of moving said valve stem to an open position, thereby providing a flow of the viscous fluid from the source to said dispensing valve; and a biasing element for biasing said valve stem to a closed position in an absence of the electromagnetic field, thereby preventing a flow of the viscous fluid from said shut-off valve and said dispensing valve.
  • 5. The fluid dispensing apparatus of claim 4 further comprising a control providinga first signal to said dispensing valve to close said dispensing valve; and a second signal to said shut-off valve to open said shut-off valve, wherein, in the absence of the first signal, said dispensing valve opens and, in the absence of the second signal, said shut-of valve closes.
  • 6. The fluid dispensing apparatus of claim 1 further comprising a control providinga first signal to said dispensing valve to close said dispensing valve; and a second signal to said shut-off valve to open said shut-off valve, wherein, in the absence of the first signal, said dispensing valve opens and, in the absence of the second signal, said shut-off valve closes.
  • 7. A fluid dispensing apparatus for receiving a viscous fluid from a source and dispensing the viscous fluid onto a substrate comprising:a dispenser body having a valve seat, an inlet for receiving the viscous fluid and an outlet for dispensing the viscous fluid onto a substrate; a valve body positioned downstream of said valve seat; an armature connected to said valve body; an electrically operated coil mounted adjacent said armature and generating an electromagnetic field capable of moving said valve body in an upstream direction into sealing contact against said valve seat, thereby preventing a flow of fluid from said outlet; a biasing element for biasing said valve body in a downstream direction to an open position in an absence of the electromagnetic field, thereby permitting the flow of the viscous fluid from the dispensing apparatus; and a shut-off valve fluidly connected between said inlet of said dispenser body and the source of fluid, said shut-off valve having a normally-closed position interrupting fluid communication between the source of fluid and said inlet of said dispenser body.
  • 8. A fluid dispensing apparatus for dispensing viscous fluid from a source of fluid onto a substrate comprising:a dispenser body having a valve seat, an inlet in fluid communication with the source of fluid and an outlet downstream of said valve seat; a valve stem disposed within said dispenser body and having a valve body on its distal end positioned downstream of said valve seat; an armature disposed within said dispenser body and connected to a proximal end of said valve stem; an electrically operated coil mounted adjacent said armature and generating an electromagnetic field capable of moving said armature and said valve stem in an upstream direction to a closed position in which said valve body is sealingly engaged against said valve seat, thereby preventing a flow of fluid from said outlet; a biasing element disposed within said dispenser body for biasing said armature, valve stem and valve body in a downstream direction to an open position in an absence of the electromagnetic field, thereby permitting the flow of viscous fluid from said outlet; and an electrically operated shut-off valve fluidly connected between said inlet of said dispenser body and the source of fluid, said shut-off valve having a normally-closed state interrupting fluid communication between the source of the viscous fluid and said inlet of said dispenser body.
  • 9. A method of operating a fluid dispensing apparatus to dispense a viscous fluid from a source onto a substrate comprising:applying electric power to a normally-closed shut-off valve receiving the viscous fluid from the source to open said shut-off valve and provide a path for the viscous fluid through said shut-off valve; removing electric power to a normally-opened dispensing valve receiving the viscous fluid from said shut-off valve to open said dispensing valve and dispense the viscous fluid onto the substrate; and closing said normally-closed shut-off valve in response to a loss of electric power to said dispensing valve, thereby interrupting a flow of the viscous fluid through said shut-off valve, through said dispensing valve and onto the substrate.
  • 10. A method of operating a fluid dispensing apparatus receiving a viscous fluid from a source and dispensing the viscous fluid onto a substrate comprising:providing a first signal to a normally-closed shut-off valve fluidly connected to the source, thereby causing said shut-off valve to open; providing an electric signal to an electrically operated, normally-opened dispensing valve having an inlet receiving viscous fluid from said shut-off valve, thereby causing said normally-opened dispensing valve to close; removing the electric signal from said normally-opened dispensing valve, thereby causing said normally-opened dispensing valve to open; and removing the first signal from said normally-closed shut-off valve, in response to a loss of electric power to said normally-opened dispensing valve, thereby causing said normally-closed dispensing valve to close.
  • 11. A method of operating a fluid dispensing apparatus to dispense a viscous fluid from a source onto a substrate comprising:opening a normally-closed shut-off valve having an input fluidly connected to the source in response to the application of a signal to said shut-off valve, thereby passing the viscous fluid to through said shut-off valve; selectively opening and closing a normally-opened dispensing valve having an input fluidly connected to an output of said shut-off valve in response to the removal and application, respectively, of an electric signal to said dispensing valve, thereby selectively dispensing the viscous fluid onto the substrate when said dispensing valve is open; closing said normally-closed shut-off valve in response to a loss of electric power to said dispensing valve, thereby terminating a flow of the viscous fluid through said shut-off valve and said dispensing valve.
  • 12. The method of claim 11 further comprising:moving a valve body located downstream of a valve seat within said normally-opened dispensing valve in a downstream direction to an open position in response to a removal of the electric signal from said dispensing valve; and moving said valve body in an upstream direction to a closed position in response to an application of the electric signal from the dispensing valve.
  • 13. The method of claim 11 further comprising:moving a valve stem located upstream of a valve seat within said normally-closed shut-off valve in an upstream direction to an open position in response to the application of the signal to said shut-off valve; and moving said valve stem in a downstream direction to a closed position in response to a removal of the signal from said shut-off valve.
  • 14. The method of claim 11 further comprising opening said normally-closed shut-off valve in response to the application of a second electric signal to said shut-off valve.
US Referenced Citations (7)
Number Name Date Kind
3811601 Reighard et al. May 1974
4678100 Gelinas et al. Jul 1987
4711379 Price Dec 1987
4842162 Merkel Jun 1989
5207352 Porter et al. May 1993
5875922 Chartine et al. Mar 1999
5915591 Erickson et al. Jun 1999