The following disclosure relates to electrically powered vehicles and in particular, an electrically powered vehicle having a rotating blower/cooler for providing an engine or turbine-like sound while supplying cooling air to the electrically powered components of a vehicle.
A combination of factors including ever-increasing energy costs, environmental concerns and the development of new battery technology has revived interest in electrically powered automobiles. Currently, electric cars using “plug-in” technology are available that have a driving range of 200 or more miles per day and performance rivaling or exceeding conventional vehicles powered with gasoline or diesel fuels. Hybrid vehicles using a combination of an electric drive with a conventional gas or diesel engine are also receiving more attention. One characteristic of plug-in electrically powered vehicles is that the vehicles generate little or no engine sound. Similarly, hybrid electric vehicle produce little or no sound when operated in the electric mode.
However, drivers (and pedestrians) are familiar with the sound generated by conventional automobiles. The sound generated by a gasoline or diesel powered engine is appealing to a large number of drivers and consumers that equate the engine sound with power and performance. Further, the sound generated by the engines of conventional diesel and gasoline powered vehicles often alerts pedestrians, pets and wild animals to the approach of the vehicle.
Electrically powered automobiles utilizing both plug-in and hybrid technology require large battery packs, powerful electric motors and motor controllers to provide satisfactory performance. Such battery packs, motors and controllers generate a substantial amount of heat that must be dissipated to avoid damage. Thus, there exists a need for an electrically powered automobile having a combination air mover and sound generator that provides audible simulation while providing sufficient cooling to the vehicle's electrical components.
According to the disclosure, an electrically powered vehicle includes an electric drive motor operatively coupled to one or more of the vehicle's wheels for rotating the vehicle's wheels to propel the vehicle. The electric drive motor is powered with a battery or battery pack or for supplying power to the electric drive motor that is controlled with a motor controller. In one aspect a rotary air mover and sound generator having an air inlet and air outlet provides cooling air to the electric drive motor while generating a sound having at least one variable parameter as the vehicle moves. The rotary air mover and sound generator is driven with a blower motor and controlled with a speed controller that varies the speed of the rotary air mover and sound generator to vary the variable parameter of the sound generated by the rotary air mover and sound generator so that the parameter of sound generated by the rotary air mover and sound generator change with one of the vehicle's parameters. The vehicle performance parameter may be one of the vehicle's speed, acceleration, deceleration, throttle position and the speed of the vehicle's drive motor. The variable sound parameters may include volume, frequency, constant tone, variable tone and interrupted tone. In one embodiment, the rotary air mover and sound generator is one of an axial fan or a centrifugal blower. In another aspect, a resonating chamber is connected to the outlet of the rotary air mover and sound generator.
In another aspect, an apparatus for simulating the sound of a conventionally powered gasoline or diesel powered engine in an electrically powered passenger vehicle having an electric drive motor operatively coupled to one or more of the vehicle's wheels for rotating the vehicle's wheels to propel the vehicle includes a rotary air mover and sound generator mounted on the vehicle. The apparatus is configured to supply cooling air to the electric drive motor and to generate a variable sound having at least one variable sound parameter. A motor is provided for driving the rotary air mover and sound generator along with a controller for controlling the rotary air mover and sound generator. In one embodiment, the controller controls the rotary air mover and sound generator to change the variable parameter of sound generated by the rotary air mover and sound generator such that the sound parameter of sound generated by the rotary air mover and sound generator matches a selected one of the vehicle's performance parameters. The variable parameter of sound may be frequency, volume, tone or pitch.
In one variation, the controller controls the rotary air mover and sound generator such that a sound parameter of the sound generated by the rotary air mover and sound generator varies linearly with one of the speed or acceleration of the vehicle. In another embodiment, the controller controls the rotary air mover and sound generator such that a sound parameter of the sound generated by the rotary air mover and sound generator varies non-linearly with one of the speed or acceleration of the vehicle.
In another aspect, the rotary air mover and sound generator comprises an axial fan having adjustable pitch blades and wherein the sound parameter is varied by changing the pitch of the blades of the axial fan or varying the distance between the blades of the fan and/or the distance between the blades and the outlet cut-off. The sound parameter may also be varied by changing the speed of the axial fan in response to a change in the speed of the vehicle or the acceleration of the vehicle. In another variation, the rotary air mover and sound generator comprises a centrifugal blower and wherein the sound parameter is varied by changing the speed of the blower.
For a more complete understanding, reference is now made to the following description taken in conjunction with the accompanying Drawings in which:
Referring now to the drawings, wherein like reference numbers are used herein to designate like elements throughout, the various views and embodiments of electrically propelled vehicle having electric sound-producing blower/cooler are illustrated and described, and other possible embodiments are described. The figures are not necessarily drawn to scale, and in some instances the drawings have been exaggerated and/or simplified in places for illustrative purposes only. One of ordinary skill in the art will appreciate the many possible applications and variations based on the following examples of possible embodiments.
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Blower 112 may be an axial fan-type blower or a centrifugal blower depending on the particular design. Axial fans move air in a direction parallel to the shaft of the fan with fixed or variable pitched blades. Axial fans are used in many applications from cooling fans for personal computers to multi-stage axial fans used to provide compressed air in modem jet engines.
In one embodiment, blower 112 is driven directly, or indirectly (e.g., though a belt or gearbox), with an electric blower motor 120 mounted on or adjacent the blower in compartment 114. In one embodiment, motor 120 is a variable speed direct current motor. In other embodiments, motor 120 may be an AC motor with a variable frequency drive for speed control. Electrical power for blower motor 120 may be supplied from battery pack 102.
As previously noted, blower 112 may be an axial fan-type blower or a centrifugal blower. Sound parameters such as the volume (dB) and frequency (Hz) of sound generated by an axial fan may be a function of a number of variables including the speed of the fan, the number of blades and the blade design. The configuration and impedance of the fan inlet and outlet as well as the distance between the blade tips and the fan housing or other structures also affects the characteristics of the sound generated by axial fans. Thus, in the cases where blower 112 is an axial fan volume and frequency of sound generated by the blower can be controlled by varying these parameters.
Alternatively, blower 112 may be a centrifugal blower. Centrifugal blowers typically receive air along a path parallel to a rotating drive shaft and move air in a direction perpendicular to the rotating drive shaft. Centrifugal blowers are used in a wide variety of applications. “Squirrel cage” centrifugal blowers are used to move air in air conditioning and heating units. Centrifugal blowers are also used in vacuum cleaners as well as in turbochargers and superchargers to increase the flow of air to internal combustion engines.
As in the case of axial flow fans, the frequency (Hz) and volume (dB) and of sound generated by an centrifugal blower is a function of a number of variables including the impeller design and speed and the distance between impeller and the cut off at the blower outlet. The design of the impeller housing as well as the configuration and impedance of the blower inlet and outlet also impact the amount and frequency of sound generated by a centrifugal blower. Consequently, when a centrifugal blower is selected for use as blower 112, the frequency and volume of sound generated with the blower may be controlled by varying these parameters.
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As illustrated, the speed of motor 120 and/or blower 112 may be controlled to increase proportionally with the speed of vehicle motor 104 by means of a motion sensor that measures wheel or axle speed. Alternatively, the speed of motor 120 and/or blower 112 may be controlled by means of a sensor that detects the revolutions per minute of vehicle motor or the power supplied to vehicle motor. Thus, as illustrated, the volume (dB) and frequency (Hz) of sound generated by blower 112 increases as the speed of the vehicle increases or the rpm of drive motor 104 increases. In one embodiment, the volume of sound increases linearly with speed as illustrated by line 1. In other embodiments, the volume of sound increases non-linearly as illustrated by lines 2 and 3. In still other embodiments, the driver may select between different sound vs. speed profiles (e.g., lines 1, 2 or 3) by means of a selector switch (not shown) connected to the blower motor 120 or microprocessor 142 (
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One or more exhaust ducts 126 may conduct air from blower 112 to drive motor 120 and/or to compartment 110 to cool motor controller 106 and battery pack 104. Compartment 110 may be provided with an exhaust outlet 136 to facilitate the flow of air through the compartment. Outlet 136 may be provided with a damper 138 that is positioned with a manual or electric actuator 140 to position the damper. Inlet ducts 124 and exhaust ducts 126 may be configured with baffles, restrictions, expansion chambers or other features to resonate at a desired frequency or otherwise affect the sound generated by blower 110.
In one embodiment, a valve or damper 128 may direct air from exhaust duct 126 though an outlet 130 in exhaust duct 126. Damper 128 and/or outlet 130 may be opened and closed with an actuator 132. Actuator 132 may be an electrically powered linear actuator or rotary actuator such as a stepper motor. In one variation, pressurized air from outlet 130 may be directed into the vehicle's passenger compartment for ventilation. In this variation, pressurized air from outlet 130 may be passed across a heating or cooling element to heat or cool the vehicle's passenger compartment.
Damper 128 may be used to control the amount of cooling air supplied to drive motor 104 as well as motor controller 106 and battery pack 102. Damper 128 may also be used to vary the volume and/or frequency of sound generated by blower 112. In one variation, the signal from one or more temperature sensors positioned on or adjacent to drive motor and/or in compartment 110 may be utilized to control the position of damper 128. Alternatively, damper 128 may be located in inlet duct 124 and or at the inlet of blower 112 to regulate the amount of air flowing into the blower. In one embodiment, the speed of blower motor 120, and the position of actuators 132 and 140 are controlled with an onboard microprocessor 142 that is programmed to respond to changes in the speed of the drive motor or vehicle's speed as well as the temperature in compartment 110 and/or the temperature of drive motor 104.
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As illustrated, a pair of air ducts 212, 214 having inlet openings 216 at or adjacent front wheel wells 218 of vehicle 200. Blowers 220 located in each of ducts 212, 214 are driven by fixed or variable speed motors 222 mounted in or on ducts 212, 214. Blowers 220 may be either axial fans or centrifugal blowers and are selected to generate a turbine-like or engine-like sound in operation. Ducts 212, 214 may be designed and configured with restrictions, baffles, expansion chambers and other features to dampen unwanted frequency sounds and/or enhance desired frequency sounds.
In one embodiment, intake dampers 224 are positioned in ducts 212, 214 between inlet openings 216 and blowers 220. Dampers 224 may be positioned with linear or rotary actuators 226 to regulate the flow of air to the blowers. The speed of blowers 220 and/or position of dampers 224 may be controlled based on the speed of vehicle 200, the rpm of drive motor 204 and/or the temperature of the drive motor, battery pack 202 or motor controller 206. In one embodiment, the speed of blowers 220 is controlled based on the speed of vehicle 200 or rpm of drive motor 204 while the position of dampers 224 is based on the temperature of the drive motor, battery pack 202 or motor controller 206. The speed of blowers 220 may be controlled to vary the dB level of the sound generated by the blowers as generally illustrated in
In one embodiment, one of ducts 212, 214 discharges into compartment 210 to provide cooling to battery pack 202 or motor controller 206 while the other duct is configured to discharge cooling air directly on or adjacent to drive motor 204. In this variation, the position of each of dampers 224 may be independently controlled based on the temperature in compartment 110 or the temperature of drive motor 204 as measured by temperature sensors 228 mounted in the compartment and on or adjacent the drive motor. In one embodiment, sensors 228 are connected to a controller 230 that is programmed to control blowers 220 and dampers 224. Controller 230 may be connected to a manually activated switch 232, allowing the driver the option of operating vehicle 200 with blowers on or off, in a silent mode, with the blowers de-energized. In one variation, controller 230 is programmed to operate blowers 220 for a predetermined period of time after drive motor 204 is de-energized to prevent over heating. In another variation, controller 230 is programmed to operate blowers 220 based on the temperature of the drive motor 204 and/or battery pack 202 and motor controller 206, regardless of whether or not the drive motor is energized.
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It will be appreciated by those skilled in the art having the benefit of this disclosure that this electrically propelled vehicle having electric sound-producing blower/cooler provides a rotary air mover and sound generator for an electrically propelled vehicle. It should be understood that the drawings and detailed description herein are to be regarded in an illustrative rather than a restrictive manner, and are not intended to be limiting to the particular forms and examples disclosed. On the contrary, included are any further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments apparent to those of ordinary skill in the art, without departing from the spirit and scope hereof, as defined by the following claims. Thus, it is intended that the following claims be interpreted to embrace all such further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments.
This application is a non-provisional patent application of U.S. Provisional Application for Patent Serial No. 61/052,510, filed May 12, 2008, and entitled ELECTRICALLY PROPELLED VEHICLE HAVING ELECTRIC SOUND-PRODUCING BLOWER/COOLER, the specification of which is incorporated herein in its entirety.
Number | Date | Country | |
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61052510 | May 2008 | US |