The invention described hereafter has been generated within the research project entitled “Materials for sensing and energy harvesting”, supported by the National Research Fund, Luxembourg (Ref. PRIDE15/10935404/MASS ENA).
The invention is directed to the field of heat exchangers using the electro-caloric effect.
The electro-caloric effect is a phenomenon in which a material shows a reversible temperature change under an applied electric field. It is often considered to be the physical inverse of the pyroelectric effect. It should not be confused with the magneto-caloric effect needing a large magnetic field as well as powerful and costly magnets, and also the Thermoelectric effect (specifically, the Peltier effect), in which a temperature difference occurs when a current is driven through an electric junction with two dissimilar conductors. The underlying mechanism of the electro-caloric effect comes from the voltage raising or lowering the entropy of the system.
Prior art patent document published SU 840621 discloses a refrigerating or cold producing device using the electro-caloric effect. The device comprises a central heat exchanger with stacked plates made of electro-caloric material, spaced from each other so as to form between the plates a series of parallel fluid channels. The stack of electro-caloric plates is surrounded by a housing providing two opposed fluid connecting ports. Opposed ends of the electro-caloric plates of the stack are in contact with two electrodes which are connected to an electric power supply. An auxiliary heat exchanger is fluidly connected to each of the two opposed fluid connecting ports. A reciprocating displacement pump is fluidly connected to each of the two auxiliary heat exchanger for moving the fluid from the central heat exchanger to the first auxiliary heat exchanger and from the central heat exchanger to the second auxiliary heat exchanger in a reciprocating manner while the electrodes are powered on and off in an alternating manner.
The functioning principle of the above device is the following. When powering on the electro-caloric plates, the temperature of the latter increases and the fluid is moved from the first auxiliary heat exchanger to the main heat exchanger and is thereby heated. Thereafter the fluid is moved in the opposite direction, i.e., back to the first auxiliary heat exchanger, while the electro-caloric plates are powered off. This means that concomitantly the temperature of the electro-caloric plates decreases due to the heat transfer to the fluid moving to the first heat exchanger and also due to the release of the electric field. Also, still concomitantly, the fluid in the second auxiliary heat exchanger is moved to the main heat exchanger and receives heat therefrom. The fluid is then moved as in the first movement, i.e., back to the second heat exchanger, while the electro-caloric plates are again powered on for the next cycle. The first heat exchanger shows an increasing temperature and can therefore supply heat, i.e., heat a medium, whereas the second heat exchanger shows a decreasing temperature and can therefore receive heat, i.e., cool a medium.
In the above teaching, the temperature differences achieved in the central heat exchanger are limited, e.g., a few degrees Celsius or Kelvin, and are cyclic. This means that a proper thermal insulation is necessary. The construction of the central heat exchanger in the above teaching shows however a high thermal inertia and poor insulation, thereby reducing the temperature difference achievable.
The invention has for technical problem to provide an improved heat exchanger with regard to the temperature difference that can be achieved.
The invention is directed to a heat exchanger comprising at least one substrate made of electro-caloric and/or pyroelectric material and forming at least one channel for a fluid; at least two electrodes at two opposed ends of the at least one substrate; a housing enclosing the at least one substrate and the at least two electrodes, and provided with at least one fluid connecting port; wherein the housing is made of a heat shrinkable flexible tube that is shrunk onto the at least one substrate and forming the at least one fluid connecting port.
The at least one substrate can comprise at least two, in various instances at least three, for example at least four of the substrates.
According to an exemplary embodiment, the heat shrinkable flexible tube tightly fits on the at least one substrate.
According to an exemplary embodiment, the at least one channel for the fluid shows a main direction along which the heat shrinkable flexible tube extends.
According to an exemplary embodiment, the two ends of the at least one substrate, with the at least two electrodes, are transversal ends.
According to an exemplary embodiment, the heat exchanger further comprises: electrical leads connected to the at least two electrodes and extending between at least one outer face of the at least one substrate and an inner face of the heat shrinkable flexible tube.
According to an exemplary embodiment, the electrical leads extend out of the shrinkable flexible tube through the at least one fluid connecting port.
According to an exemplary embodiment, the heat exchanger further comprises at least one hose inside the at least one fluid connecting port, respectively.
According to an exemplary embodiment, the at least one hose is glued to the corresponding fluid connecting port.
The at least one channel can be formed inside the at least one substrate.
According to an exemplary embodiment, the at least one substrate comprises a single substrate and spacers are provided on two opposed faces of the single substrate so as to form with the shrinkable flexible tube two of the at least one channel for the fluid.
According to an exemplary embodiment, the at least one substrate comprises at least two of the substrates stacked one on the other so as to form between the at least two substrates the at least one channel for the fluid.
According to an exemplary embodiment, each of the at least two electrodes is formed by electrically connecting together corresponding ends of the at least two substrates. This can be done by soldering, applying an electrically conductive tape, and/or applying an electrically conductive paste.
According to an exemplary embodiment, the at least two substrates are spaced from each other by spacers arranged at the two opposed ends of the at least two substrates.
According to an exemplary embodiment, the spacers extend along a main direction of the at least one channel for the fluid.
According to an exemplary embodiment, additional spacers are provided on two opposed faces of the stack of the at least two substrates so as to form with the shrinkable flexible tube two of the at least one channel for the fluid.
The invention is also directed to a device for producing heat and/or cold, comprising an electro-caloric heat exchanger with a first fluid connecting port and a second fluid connecting port opposed to the first fluid connecting port; a first auxiliary heat exchanger fluidly connected to the first fluid connecting port; a second auxiliary heat exchanger fluidly connected to the second fluid connecting port; a fluid displacement unit configured for moving the fluid in a reciprocating manner from the electro-caloric heat exchanger to the first auxiliary heat exchanger and from the electro-caloric heat exchanger to the first auxiliary heat exchanger; an electric power supply configured for intermittently powering on and powering off the electro-caloric heat exchanger while the fluid displacement unit moves the fluid in the reciprocating manners so as to; wherein the electro-caloric heat exchanger is according to various embodiments of the invention.
According to an exemplary embodiment, the device further comprises a first hose extending inside the first fluid connecting port and fluidly connected to the first auxiliary heat exchanger; and a second hose extending inside the second fluid connecting port and fluidly connected to the second auxiliary heat exchanger.
The invention is also directed a device for producing electrical energy, comprising: a pyroelectric heat exchanger; a heat source; a cold source; a fluid displacement unit configured for moving the fluid in a successive manner from the heat source to the pyroelectric heat exchanger and from the cold source to the pyroelectric heat exchanger; an electric load configured for collecting electrical charges from the pyroelectric heat exchanger while the fluid displacement unit moves the fluid in the successive manner; wherein the pyroelectric heat exchanger is a heat exchanger according to various embodiments of the invention.
The electric load can comprise a capacitor and a power supply configured for applying an electrical field to the capacitor before each movement of the fluid from the heat source to the pyroelectric heat exchanger.
According to an exemplary embodiment, the fluid displacement unit comprises a reciprocating pump, and the reciprocating pump, the heat source and the cold source are fluidly connected to each other in series so as to form a sub-circuit that is fluidly connected to a first fluid connecting port of the pyroelectric heat exchanger (6) and to a second fluid connecting port of the pyroelectric heat exchanger, opposed to the first fluid connecting port.
According to an exemplary embodiment, the fluid displacement unit comprises a pump, a first selection valve and a second selection valve, the heat source and the cold source being arranged in parallel and fluidly connected to the pyroelectric heat exchanger and the pump via the first and second selection valves so as to form a closed circuit where the fluid circulating through the circuit selectively passes through the heat source or the cold source.
The invention is also directed to a method for manufacturing a heat exchanger, comprising the following steps: (a) providing at least one substrate made of electro-caloric and/or pyroelectric material forming at least one channel for a fluid; (b) forming at least two electrodes at two opposed ends of the at least one substrates; and (c) providing a housing enclosing the at least one substrate and the at least two electrodes, and provided with at least one fluid connecting port; wherein the step (c) comprises inserting the at least one substrate into a heat shrinkable flexible tube and thereafter heating the heat shrinkable flexible tube so as to shrink onto the at least one substrate and form at least one fluid connecting port.
The invention is particularly interesting in that it substantially reduces the thermal inertia of the heat exchanger, thereby substantially increasing the temperature difference that can be achieved when the heat exchanger is implemented in a device for producing heat and/or cold, as well as in a device for producing electrical energy from heat and cold sources. The inner volume of the heat exchanger shows no dead volume, the plastic material of the heat shrinkable flexible tube forms a first useful thermal insulating barrier, and the mass of the plastic material is very limited. The inventors have indeed found out that the housing of the heat exchanger does not need to support important pressures or forces, so that the present solution is particularly interesting.
The electro-caloric effect is an adiabatic and reversible temperature change that occurs in a polar material upon application of an electric field. Large electro-caloric effect can be obtained in ferroelectric materials with perovskite structure since their polarization exhibits great dependency on temperature approaching to the ferroelectric phase transition temperature (Tc) especially with the compositions around the morphotropic phase boundary (MPB). Also, thin films of the material PZT (a mixture of lead, titanium, oxygen and zirconium) show a strong electro-calorific response, with the material cooling down by as much as about 12° C. for an electric field change of 480 kV/cm, at an ambient temperature of 220° C.
The heat exchanger 6 comprises a stack 8 of substrates 10, for instance plates that are spaced from each other by means of spacers 12 for forming fluid channels 14 between the substrates 10. The latter are made of electro-caloric material, like any one of those briefly discussed above or any other known from the skilled person. The fluid channels 14 are parallel and extend along a main direction of the heat exchanger which is perpendicular to the plane of the cross-sectional view. As this is apparent, the spacers 12 are positioned so as to be adjacent to the lateral edges of the substrates 10. The spacers can show adhesive layers for adhering on the substrates 10, thereby enabling to form a stable stack 8 of substrates 10.
Still with reference to
As this is apparent in
In alternative to the above described stack of substrates 10, the substrate can be single and form fluid channel(s) either internally, i.e., inside the substrate, and/or with spacers on the outer opposed faces of the substrate like the above spacers 22.
The heat shrinkable flexible tube 20 is black but can be of different colours.
As this is apparent in
A method of manufacturing the heat exchanger, can comprise the following steps:
The above detailed construction is advantageous in that there is no dead volume in the passage for the fluid and in that the wall of the heat shrinkable flexible tube provides a good first thermal insulation barrier in comparison with most of the current materials used for forming a housing, like metal based materials. The generally cylindrical outer form of the heat exchanger allows it to be easily surrounded by one or several insulation covers. In that case, the thermal inertia of the heat exchanger is limited to the electro-caloric substrates and the heat shrinkable flexible tube whereas the latter shows a reduced mass.
The device 24 comprises, essentially, the heat exchanger 6 as in
Two electrical leads or wires 36 and 38 are connected to the electrodes (not visible in
The operation of the device in
The pyroelectric effect is the ability of certain materials to generate a temporary voltage when they are heated or cooled. The change in temperature modifies the positions of the atoms slightly within the crystal structure, such that the polarization of the material changes. This polarization change gives rise to a voltage across the crystal. The pyroelectric effect can generally be considered as the physical inverse of the electro-caloric effect. This means that the above-described electro-caloric heat exchanger can be used as a pyroelectric heat exchanger, and vice versa.
The device 124 is very similar to the device 24 of
In operation, the fluid displacement unit 130, that can be a reciprocating pump, moves the fluid from the heat source 126 to the heat exchanger 6, leading to an increase of temperature of the electro-caloric/pyroelectric substrates in the heat exchanger 6, thereby producing an electrical voltage that charges the electrical load 140. The latter is represented as comprising a capacitor, being understood that such an electrical load can be substantially more sophisticated, e.g., by comprising diodes or switching means for controlling the electrical charge during that cycle and the discharge during the next cycle. During that first cycle, the fluid initially contacting the electro-caloric/pyroelectric substrates is moved towards the cold source 128. During the second cycle, the fluid is moved in the opposed direction, i.e., from the cold source 128 to the heat exchanger 6, leading to a lowering of the temperature of the electro-caloric/pyroelectric substrates in the heat exchanger 6. The electrical load is configured to keeping its electrical charge or to transmit it to an electrical consumer connected thereto. In the next third cycle, identical to the first one, the fluid is moved from the heat source 126 to the heat exchanger 6, thereby further electrically charging the electrical load 140
The thermodynamic cycle described here above is a Stirling thermodynamic cycle.
The device 224 in
The fluid displacement unit comprises a pump 230 and selection valves 236 and 238 which are designed for selectively allowing the fluid flow to pass through the heat source 226 or the cold source 228. While the pump 230 circulates the fluid in the same direction, the valves 236 and 238 are operated in a successive manner so as to successively allow the fluid to pass through the heat source 226 or the cold source 228 in an alternating manner. The valves 236 and 238 can be three-way valves with two positions that selectively fluidly connects one of two ports to a third port, the two ports being fluidly connected to the heat and cold sources and the third port being fluidly connected to the heat exchanger 6. Such valves are well known and widely commercially available.
The resulting pulsed electrical power signal is similar to the one of the device 124 of
The electrical load 240 is however somehow different from the electrical load 140 of the device 124 of
The thermodynamic cycle described here above is an Olsen thermodynamic cycle.
Number | Date | Country | Kind |
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LU101559 | Dec 2019 | LU | national |
The present invention is the US national stage under 35 U.S.C. § 371 of International Application No. PCT/EP2021/054101 which was filed on Feb. 19, 2021, and which claims the priority of application LU 101559 filed on Dec. 19, 2019 the contents of which (text, drawings and claims) are incorporated here by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/054101 | 2/19/2021 | WO |