Electro-hydraulic control module for deactivating intake and exhaust valves

Information

  • Patent Grant
  • 6481409
  • Patent Number
    6,481,409
  • Date Filed
    Thursday, March 29, 2001
    23 years ago
  • Date Issued
    Tuesday, November 19, 2002
    22 years ago
Abstract
An electro-hydraulic control module for deactivating and reactivating intake and exhaust valves in an internal combustion engine comprising a series of stacked plates that form hydraulic valves, manifolding for supply, control and exhaust hydraulic flow and supports electromagnetic solenoids for activating the hydraulic valves. The plate structure is economical to manufacture and is advantageously small in vertical size. A bleed circuit keeps the hydraulic system relatively free of air to achieve fast, reliable and repeatable performance.
Description




BACKGROUND OF THE INVENTION




The invention relates to apparatus for deactivating a limited number of cylinders in a multi-cylinder internal combustion engine.




PRIOR ART




Automotive engines have the ordinarily conflicting demands of providing high power capacity and good fuel economy. To achieve these needs, intake and exhaust valve deactivation to turn off some of the cylinders in a V-8 or V-6 engine has been attempted for a number of years. In the past, this approach has not been fully successful with consumers because the ability to rapidly respond to a vehicle's power needs has not always been reliable. With the evolution of a multitude of sensors in modern vehicles and the centralization of inputs from these sensors into the engine control module, a potential to execute this valve deactivation strategy in an engine exists.




To implement this strategy in a V-8 engine, up to four of the cylinders are deactivated at one time to effectively change the engine from a V-8 to a V-4. This reduction in the number of cylinders which are working results in reduced fuel consumption and hence improved fuel economy. The cylinders are turned off by locking the inlet and exhaust valves into the closed position. This stops air from entering or exiting the cylinders and by not turning on the fuel injectors, the cylinders are completely turned off. The inlet and exhaust valves are locked into the closed position by advancing a pin through the valve which mechanically holds the valves closed. This pin force is balanced by hydraulic pressure on one end and a coil spring on the other. A need exists for an economical, reliable and compact system for deactivating and reactivating the valves through these pins in a nearly instantaneous manner.




SUMMARY OF THE INVENTION




The invention provides an electro-hydraulic control module for deactivating sets of intake and exhaust valves in an internal combustion engine. The invention provides a module that is small in size, particularly in height, and is economical to manufacture and in operation is fast, reliable, and repeatable. The module employs relatively thin plates to provide hydraulic flow paths and to carry the hydraulic valve elements and actuating solenoids.




More specifically, the plates include so called “worm trails” or passages that transmit supply, exhaust, and control pressures to and from the control valves. The plates, which can be conveniently bolted across the top plane of the central valley of a V-shaped engine block such as in a V-8 engine, suspend the actuating solenoids in the valley space. The disclosed hydraulic valves, one for each engine cylinder to be deactivated, are located in low profile multiple purpose plate structures and use an inexpensive spherical ball as the valving element.




In each of the disclosed embodiments, the solenoids are electrically connected with conductors carried in a common rigid connector frame to simplify assembly procedures and reduce costs.




The invention provides a novel bleed circuit for reducing and, preferably, eliminating air from the hydraulic control passages in the module and the so-called “pin towers” in the engine that lead to the intake and exhaust valve disabling pin elements. The reduction in air in the control passages greatly improves the speed and repeatability of the hydraulic circuit. Speed and repeatability are important in the application of the present invention, because only a very short time is available with the engine running at moderate or high speed when the valves are motionless and thereby susceptible to be mechanically disabled in a shockless, i.e. smooth, manner. Repeatability or predictability of function of the disclosed circuitry of the module of the invention enables an engine control module to anticipate when the engine valves will be stationary and to initiate hydraulic valve actuation in the electro-hydraulic module at an appropriate time before then to assure that the hydraulic functions are completed within the available time.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an isometric view of an electro-hydraulic control module for deactivating intake and exhaust valves of an internal combustion engine in accordance with a first embodiment of the invention;





FIG. 2

is a side elevational view of the module of

FIG. 1

;





FIG. 3

is a bottom plan view of the module of

FIG. 1

;





FIG. 4

is an end elevational view of the module of

FIG. 1

;





FIG. 5

is a bottom plan view of a top plate and exhaust plug assembly of the module of

FIG. 1

;





FIG. 5



a


is a fragmentary cross-sectional view of the top plate taken in the plane


5




a





5




a


indicated in

FIG. 5

;





FIG. 5



b


is a fragmentary cross-sectional view of the top plate taken in the plane


5




b





5




b


indicated in

FIG. 5

with an exhaust plug removed for clarity;





FIG. 6

is a longitudinal cross-sectional view of the top plate taken in the plane


6





6


indicated in

FIG. 5

;





FIG. 7

is a bottom plan view of a seal plate of the module of

FIG. 1

;





FIG. 8

is a cross-sectional view of the seal plate taken in the plane


8





8


indicated in

FIG. 7

;





FIG. 9

is a bottom plan view of a gasket seal plate assembly;





FIG. 10

is a bottom plan view of a typical pole plate;





FIG. 11

is a cross-sectional inverted view of a typical valve station taken in the bent plane indicated in

FIG. 3

at


11





11


with a connector frame omitted for clarity;





FIG. 12

is a fragmentary exploded view from below of a portion of the top plate and a typical exhaust plug;





FIG. 13

is an exploded isometric view of an electro-hydraulic control module constructed in accordance with a second embodiment of the invention;





FIG. 14

is a somewhat schematic bottom view of a top plate of the module of

FIG. 13

showing worm trails for supply, control and exhaust pressures; and





FIG. 15

is a schematic view of a typical valve and solenoid of the module of

FIG. 13

in an inverted orientation.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to the drawings and, in particular, to

FIGS. 1 through 4

, there is shown a electro-hydraulic control module


10


for valve deactivation in an internal combustion engine in accordance with a first embodiment of the invention. The module


10


includes a generally planar plate assembly


11


. The term plate, when used as a noun herein, refers to a generally flat body that is relatively thin in one dimension compared to its size in the other two dimensions parallel to the plane of the body and that has planar surface areas on at least one face. The plate assembly


11


comprises, in sequence starting at the top with reference to the orientation of the assembly when it is installed on an engine, a top plate


12


, a seal plate


13


and a gasket seal plate


21


. The illustrated module


10


is arranged to be used on a V-8 engine and includes four hydraulic control valves (discussed below in connection with

FIG. 11

) individually actuated by respective electrical solenoids


16


. The solenoids


16


are energized by voltage applied through electrical conductors in a connector frame


17


that mates with a connector


18


having electrical pins or blades within its shroud as is generally known.




The top plate


12


, which is preferably cast aluminum, has its lower side formed with grooves or “worm trails” that establish flow paths or passages for hydraulic oil, typically in this application engine lubrication oil, that serves to hydraulically operate elements for deactivating selected cylinders of the internal combustion engine on which the module


10


is mounted. The top plate


12


receives pressurized oil at a supply port


22


. Supply pressure is conducted to centers


23


for valves described below in connection with

FIG. 11

located above the solenoids


16


by trails


24


(FIG.


5


). Control pressure from the valve centers


23


is conducted through trails


26


. Exhaust for oil pressure is conducted from the valve centers or stations


23


through trails


27


. A pressure relief valve


31


, integrated in the top plate


12


and of a generally conventional construction using a ball and spring, limits oil pressure in the supply, control and exhaust trails


24


,


26


and


27


by dumping excess oil pressure into the valley of the engine below the module


10


. A pressure sensor


32


, of known construction, transmits electrical signals indicating the pressure of oil in the supply trails


24


to the engine control module or computer. The pressure sensor


32


is threaded into or otherwise coupled to a port communicating with the supply trails


24


. A filter (not shown) can be provided at the base of the sensor


32


to filter oil passing through the supply trail


24


.




Narrow worm trails


33


formed along the perimeter and other interior paths parallel to the trails


24


,


26


and


27


receive elastomeric sealant (not shown) that is preferably molded in place. The sealant in the interior trails seals the seal plate


13


with the top plate


12


thereby closing the otherwise open side of the grooves or trails


24


,


26


and


27


, converting these trails into independent closed hydraulic circuits.




The seal plate


13


(

FIG. 7

) and the gasket seal plate


21


(

FIG. 9

) have profiles that are substantially the same and that are slightly smaller than the peripheral sealant trails


33


on the top plate


12


. This geometry enables the sealant in the peripheral top plate trails


33


to seal on the surface of the engine block surrounding the valley between the cylinder banks. The seal plate


13


and gasket seal plate


21


also have patterns of coincident or aligned holes (or tabs in the case of the seal plate) that are substantially the same and are in alignment. For the most part, these holes (or tabs) provide for hydraulic fluid flow or serve functions for mounting of the solenoids


16


on the plate assembly


11


. More specifically, most of the holes (or tabs) in the seal and gasket seal plates


13


,


21


, are in repeated patterns, each pattern being associated with a solenoid


16


and valve center or station


23


. A study of

FIG. 3

shows that the solenoids


16


have two different orientations and, consequently, the pattern of oil flow holes or ports


36


,


36




a


,


37


,


37




a


,


38


,


38




a


,


39


and


39




a


, and solenoid mounting holes


41




a


,


42


,


42




a


(or tabs


43


) have the same two different orientations. The gasket seal plate


21


has elastomeric seals


44


molded in place in a known manner on both of its faces around and in the oil flow holes


36




a


-


39




a


. Holes or ports


36


,


36




a


,


37


and


37




a


in the seal plate


13


and gasket seal plate


21


supply oil to and from a respective solenoid


16


and holes


39


,


39




a


, as discussed below, conduct control pressure to pin tower structures in the engine for disabling associated intake and exhaust valves. The holes


39


,


39




a


lie under and communicate directly with respective control trails


26


.




The solenoids


16


, which are preferably identical, are generally conventional in construction. With particular reference to

FIG. 11

, the solenoids


16


are assemblies that include an injection molded plastic bobbin


46


on which is wound an electrical winding


47


connected to terminals


48


extending out of the bobbin. A steel sleeve


51


disposed on the bobbin


46


concentrates the magnetic field produced by the bobbin winding


47


. The solenoid assembly


16


also includes a magnetic pole plate


52


(

FIG. 10

) of suitable steel and a magnetic steel yoke


53


. The bobbin


46


is secured to the pole plate


52


with tabs integrally formed on the yoke. The tabs are assembled through holes


54


in the pole plate


52


and are plastically deformed to lock these elements in place. Small holes


56


in the pole plate


52


receive short bosses (not shown) molded in the bobbin for alignment purposes. An elastomeric O-ring


57


, concentric with the axis of the coil or winding


47


, forms a seal between the pole plate


52


and the bobbin


46


. An armature


58


is disposed in and coaxial with the bobbin


46


. The armature


58


includes a coaxial projecting pin


59


that is proportioned to extend into the center of a valve seat hole


61


in the pole plate


52


. The main body of the armature


58


can be hollow and the pin


59


can be assembled and permanently locked in position in the main body in a known manner. The windings


46


are protected by a suitable injection molded thermoplastic insulator


62


.




The solenoid assembly


16


of the bobbin


46


, armature


58


, yoke


53


, pole plate


52


and insulator


62


is assembled to the plate assembly


11


by slipping an edge of the pole plate in the throat of a right angle tab


43


that depends (in the working orientation) from the seal plate through the gasket seal plate


21


. A bolt is thereafter assembled through a hole


64


in the pole plate


52


, aligned holes


42




a


,


42


in the gasket seal plate


21


and seal plate


13


, respectively, and threaded into a blind hole in the top plate


12


to thereby hold the solenoid assembly


16


in place against the gasket seal plate as well as the plates


21


,


13


and


12


, together. When the pole plate


52


is assembled against the gasket seal plate


21


, an inlet hole


66


, the valve seat hole


61


, and a slot


68


register with holes


36


,


36




a


,


37


,


37




a


,


38


,


38




a


in the seal plate


13


and gasket seal plate


21


, respectively.




At each of the several valve centers or stations


23


, an integral boss


71


is cast on the top plate


12


to provide increased wall thickness or height for reception of a valve ball


72


and valve spring


73


and increased height of the exhaust worm trail


27


(

FIG. 5



b


) compared to the height of the supply and control trails


24


,


26


.




With reference to

FIG. 12

, an exhaust plug


74


is pressed fluid tight into an exhaust trail


27


. A cylindrical surface segment


75


cooperates with an opposed end surface


76


of the trail


27


to form a cylindrical pocket. A cylindrical ring-like exhaust valve seat


77


is pressed, fluid tight, into the pocket between the exhaust plug


74


and surface


76


. A cylindrical surface


78


on a top face (in the working orientation) of the exhaust plug


74


is a boundary for a passage for exhaust flow coming through the center of the exhaust seat


77


.




The spring


73


resiliently holds the valve ball


72


against a circular edge


81


of the pole plate hole


61


and the hole edge


81


serves as a valve seat for supply flow. The hole edge


81


can be slightly counter-sunk or otherwise formed to improve its sealing function.




The connector frame


17


extends lengthwise of the plate assembly


11


under the solenoids


16


. The connector frame


17


, injection molded of suitable plastic material, has individual electrical conductor strips insert molded on its upper face (in the working orientation) that are arranged to contact the terminals


48


of the solenoids


16


. One of the conductor strips can be common to one terminal of each of the solenoids


16


. The connector frame


17


has holes molded in it at appropriate locations to allow the terminals


48


to extend through it to assure contact with an associated conductor. One end of the conductor frame is arranged to mate with the multi-conductor connector


18


that extends through aligned holes


88


,


88




a


and


88




b


, in the top plate


12


, seal plate


13


and gasket seal plate


21


, respectively, and snaps into assembled position with suitable barbs. Conductors in the connector


18


individually join the conductors of the connector frame


17


to a mating connector (not shown) of a branch of a wiring harness of the engine.




The module


10


is installed on an engine by positioning it over the valley between the banks of cylinders and securing it in place with bolts assembled through peripheral holes


91


in the top plate


12


. Sealant in the trail


33


surrounding the supply port


22


seals around a mating port on the engine block that supplies pressurized engine lubrication oil to the module


10


. The gasketted holes


39




a


in the gasket seal plate


21


are positioned to overlie and seal on flat end faces of hollow pin towers rising from the central area of the engine valley. The towers carry oil between the module


10


and spring biased pins that are operable to connect or disconnect intake and exhaust valves to disable their associated piston cylinders. When oil in the towers is at a low pressure, the spring bias on the pins cause the pins to move to connect the intake and exhaust valves to their driving elements. When the pressure of the oil in the towers is elevated, the spring bias force on the pins is overcome and the pins are moved by the oil pressure to disconnect the intake and exhaust valves from their driving elements. It will be understood, thus, that when oil in the control trails


26


is pressurized, the intake and exhaust valves of the engine and the cylinders associated with them will be deactivated.




In operation of the engine, pressurized engine oil is delivered from a passage to the inlet or supply port


22


. This supply oil is regulated by the pressure relief valve


31


connected to the supply port by the trail


24


and is monitored by the sensor


32


communicating with this trail.




Small quantities of pressurized oil pass through a bleed orifice


93


, associated with each valve station


23


. The bleed orifice


93


has a relatively small minimum cross-sectional area (

FIG. 5



a


and FIG.


6


). By way of example, the bleed orifice


93


can be a semi-circular passage having a radius of 0.50 mm. Flow through the bleed orifice


93


reduces air bubbles in the respective control trails


26


and associated engine valley pin towers. This reduction in the presence of air improves the time response of the hydraulic circuitry. Transitional areas


94


between the bleed orifice


93


and associated control trail


26


in the form of half conical areas that expand laterally from the bleed orifice ensure that oil flow is distributed across the full width of the control trail to flush away air bubbles which might exist at the corners of the trails formed with the seal plate


13


. It will be seen that oil in the control trails


26


is maintained above the pressure in the exhaust trails


27


by the head (height) of the oil column that exists in the exhaust circuit beyond the valve station


23


. The bleed orifice


93


is situated to produce a continuous flow that sweeps across the pin towers below the holes


39


a and


39


associated with the control trail


26


. Moreover, the bleed orifice


93


is situated such that it produces a flow in a direction that assists evacuation of pressure in the pin towers and control trail


26


when quick response is most important when full engine power is demanded and the control trail is connected to the exhaust trail


27


.




When the engine is under load, the engine control module maintains all of the cylinders in operation. When the engine is under a light load, the engine control module can ordinarily deactivate two or four cylinders by electrically energizing two or four of the solenoids


16


. Generally, though not necessarily, cylinders are deactivated in pairs for smoothest operation. At each valve station


23


, before a solenoid


16


is actuated the valve spring


73


holds the ball valve


72


against the valve seat formed by the edge


81


of the pole plate hole


61


. The force of the spring


73


is sufficient to maintain the ball valve


72


closed on the seat


81


against the supply pressure existing in the space around the armature


58


by way of the arcuate holes


36


,


36




a


and


66


in the seal plate, gasket seal plate and pole plate from the supply trail


24


with which these holes communicate. At this time, any shunted supply flow through the bleed orifices


93


and the control trails


26


passes through the exhaust valve seat


77


, over the exhaust plug surface


78


in the exhaust trail


27


and out of the exhaust holes


38


,


38




a


and notch


68


in the seal plate, gasket seal plate and pole plate, respectively, and down into the valley of the engine block.




When the engine control module energizes a solenoid


16


, its armature


58


overcome the force of the spring


73


, opening the respective ball valve


72


off of the pole plate valve seat


81


and closes the ball valve against the exhaust seat


77


. The result is that supply pressure passing from the supply port


22


through the armature area of the solenoid


16


and out of the valve seat


81


is applied to the associated control trail


26


. Since the exhaust seat


77


is closed, full supply pressure is developed in the control trail


26


and, therefore, in the engine pin towers connected to the associated ports or holes


39


,


39




a


. As indicated above, supply pressure in the towers shifts pins to disengage associated intake and exhaust valve drive mechanism thereby deactivating the respective cylinders.




By disposing the valve seats


77


and


81


adjacent or in the planes of the plates


12


,


13


, the module can be advantageously constructed economically and with a relatively low profile which can be important in engine and vehicle design.





FIGS. 13 through 15

illustrate a second embodiment of an electro-hydraulic module


101


of the invention.

FIG. 13

shows an exploded isometric view of the module


101


. The module


101


includes a top plate


102


, seal plate


103


, valve body or plate


104


, pole plate


105


, solenoids


106


and connector frame


107


. The top plate


102


in a manner similar to that described above for the top plate


12


has grooves or trails


111


,


112


and


113


for supply, control and exhaust functions, respectively. As indicated in

FIG. 13

the electro-hydraulic module


101


is characterized by an arrangement wherein the solenoids


106


(and their associated valve elements discussed below) are grouped near the center of the plates


102


,


103


and wherein the solenoids


106


share a common pole plate


105


.

FIG. 15

is a diagrammatic representation of a typical solenoid


106


and associated valve section


114


in the valve body


104


. The solenoid


106


has an injection molded plastic bobbin


120


on which a coil


121


is wound. The bobbin


120


is sealed with the pole plate by an O-ring


122


. An armature


123


including a central pin


124


is responsive to the magnetic field of the coil


121


when the latter is electrically energized to displace a ball valve


126


of the valve section


114


against the force of a spring


127


. The solenoid includes a yoke or housing


131


having tabs received and locked in holes in the pole plate


105


to fix the solenoid


106


on the pole plate


105


in the general manner described above in connection with the yoke


53


. Suitable gaskets


132


,


133


and


134


of paper or other known material are disposed between the pole plate


105


and valve body


104


, the valve body and the seal plate


103


, and the seal plate and the top plate


102


.




The valve section


114


associated with each solenoid


106


includes, besides the ball valve


126


and spring


127


, a control valve seat


136


formed at the edge of a hole


137


in the pole plate


105


through which the armature pin


124


operates and an exhaust valve seat


138


on an end of a tubular insert


139


. The insert


139


which supports the spring


127


is pressed in a bore


141


in the valve body


104


; the position of the exhaust seat


138


relative to the control seat


136


can be precisely set by gauging the position of the insert


139


for improved valve performance. For each valve section


114


, the valve body


104


has supply, control and exhaust passages


142


,


143


and


144


, respectively, that align with corresponding supply, control and exhaust trails


111


,


112


and


113


, respectively. Operation of a valve section


114


is like that described in connection with the valves of the module


10


.




The solenoids


106


are individually connected to separate wires in a wiring harness (not shown) by the connector frame


107


. The connector frame


107


is an injection molded plastic body that has separate conductors that are engageable with the terminals


125


of the solenoids


106


. The conductors, which are preferably insert molded in the body of the connector frame


107


preferably have integral connector formations that can mate with conductors in a multiple pin or blade connector inserted through central holes


147


,


148


,


149


and


150


in the top plate, seal plate, valve body and pole plate


102


-


105


, respectively. The insert molded conductors and integral connectors in the connector frame can be stamped from flat metal stock such as beryllium copper. The connector frame


107


, besides electrically connecting the solenoids


106


to the engine control module, serves to prevent screws holding the pole plate


105


and valve body


104


to the plates


102


,


103


from backing out of threaded blind holes in the top plate


102


and falling into the engine valley. The connector frame


107


is preferably held against the pole plate by screws (not shown). Holes or ports


151


in the seal plate


103


align with the top end faces of pin towers extending upwardly in the engine valley to the plane of the module


101


to connect the control trails


112


to such towers.




It will be understood that, with respect to the embodiment of

FIGS. 1-12

, the sealant molded in the trails


33


and the sealant around the holes on the gasket seal plate are relatively inexpensive compared to O-rings and can seal against planar surfaces without the need for lateral constraint such as a countersunk hole or other formation which would be required by an O-ring. It is contemplated that gaskets similar to those shown in the embodiment of

FIGS. 13-15

, which also seal against planar surfaces without lateral restraint, can be substituted in the embodiment of

FIGS. 1-12

for the molded sealant and vise versa. It is also contemplated that the exhaust plug


74


and exhaust seat


77


can be integral.




While the invention has been shown and described with respect to particular embodiments thereof, this is for the purpose of illustration rather than limitation, and other variations and modifications of the specific embodiments herein shown and described will be apparent to those skilled in the art all within the intended spirit and scope of the invention. Accordingly, the patent is not to be limited in scope and effect to the specific embodiments herein shown and described nor in any other way that is inconsistent with the extent to which the progress in the art has been advanced by the invention.



Claims
  • 1. An electro-hydraulic control module for hydraulically deactivating and reactivating the intake and exhaust valves of a V-block internal combustion engine comprising a plurality of solenoid operated hydraulic valves, a plate assembly being adapted to bridge across the valley of the V-block engine and supporting said solenoid operating valves in the valley, the plate assembly including worm trails for conducting engine lubricating oil from a supply to a plurality of said hydraulic valves.
  • 2. A control module as set forth in claim 1, wherein the worm trails in the plate assembly include control passages for conducting oil between said plurality of hydraulic valves and separate ports adapted to connect with pin towers rising in the valley of the block.
  • 3. A control module as set forth in claim 2, including a bleed orifice for supplying a small flow of oil through each of said control passages and over said separate parts whereby the presence of air in said control passages and pin towers is reduced.
  • 4. A control module as set forth in claim 1, wherein said worm trails in the plate assembly include passages for conducting oil from said plurality of hydraulic valves to exhaust ports adapted to deliver exhaust oil to the valley of the engine block.
  • 5. A control module as set forth in claim 1, wherein said worm trails are formed in a single plate.
  • 6. A control module as set forth in claim 5, wherein said single plate is a top plate when the module is in a working orientation.
  • 7. An electro-hydraulic control module for hydraulically deactivating and reactivating intake and exhaust valves of a multi-cylinder internal combustion engine comprising a plurality of hydraulic valves and solenoids for operating said hydraulic valves, a plate assembly including a plurality of plates for supporting said hydraulic valves and their respective solenoids, the hydraulic valves including a ball valve and opposed valve seats on opposite sides of the ball valve, the valve seats being carried in separate plates that are in superposed relationship.
  • 8. A control module as set forth in claim 7, wherein one of said plates has an exhaust passage disposed between said seats.
  • 9. A control module as set forth in claim 7, wherein said plates have generally planar faces sealed by gaskets compressed against said planar faces to seal a zone surrounding the ball valve at said plurality of hydraulic valves.
  • 10. A control module as set forth in claim 9, wherein said plates include a pole plate structure of reach of said solenoids, one of said valve seats being formed by a hole in a pole plate structure of the respective solenoid.
  • 11. A control module as set forth in claim 10, wherein said pole plate structure has a second hole for a hydraulic circuit that includes said valve seat.
  • 12. An electro-hydraulic control module for hydraulically deactivating and reactivating the intake and exhaust valves of a multi-cylinder internal combustion engine comprising a plurality of hydraulic valves and solenoids for operating said hydraulic valves, a plate assembly including a plurality of plates, said plates having parallel planar surface areas, the solenoids having an armature with a line of movement perpendicular to the planar surface areas of the plates, each hydraulic valve having valve seats within the planes of the plates and a ball valve between the valve seats, and seals between the plates.
  • 13. A control module as set forth in claim 12, wherein one of said plates at each hydraulic valve is a pole plate of a respective solenoid.
  • 14. A control module as set forth in claim 12, wherein the pole plate at each hydraulic valve has an integral valve seat.
  • 15. A control module as set forth in claim 14, wherein the pole plate at each hydraulic valve has an in let port .
  • 16. A control module as set forth in claim 12, wherein said plates have separate passages for supply, control and exhaust functions.
  • 17. A control module as set forth in claim 16, wherein said control passage is at a plane between said seats.
  • 18. A control module as set forth in claim 16, wherein the control passage, adjacent a ball valve, is formed by a pair of plates.
  • 19. An electro-hydraulic control module for hydraulically deactivating and reactivating intake and exhaust valves of an internal combustion engine comprising a plurality of solenoid operated hydraulic valves, a plate assembly for supporting said solenoid operated hydraulic valves, the plate assembly including worm trails for supply, control and exhaust flow of engine lubricating oil to and from the hydraulic valves, the worm trail for one of the exhaust and supply flows being deeper than the control trail, and a plug in said one trail for enabling flow through an associated valve seat in a first direction to be redirected in the plate providing said one trail to a direction opposite said first direction.
  • 20. A control module as set forth in claim 19, wherein said one trail conducts exhaust flow.
  • 21. A control module as set forth in claim 19, wherein said plug is assembled in said providing plate from a face of said providing plate in which said one trail is formed.
Parent Case Info

This application claims priority of U.S. Provisional Application No. 60/193,121, filed Mar. 30, 2000, and U.S. Provisional Application No. 60/197,728, filed Apr. 18, 2000, the disclosures of which are incorporated herein by reference.

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Number Name Date Kind
4401068 Bristol Aug 1983 A
4414935 Curtis et al. Nov 1983 A
4576128 Kenichi Mar 1986 A
5460129 Miller et al. Oct 1995 A
5619958 Hampton et al. Apr 1997 A
5694894 Allen Dec 1997 A
6138636 Kohno et al. Oct 2000 A
6318317 Hubschle Nov 2001 B1
Provisional Applications (2)
Number Date Country
60/193121 Mar 2000 US
60/197728 Apr 2000 US