The present application claims the benefit of priority to Chinese patent application No. 200710168189.5 titled “AN ELECTRO-HYDRAULIC PROPORTIONAL FLOW VALVE SPEED REGULATING CONTROL SYSTEM AND ITS METHOD”, filed with the Chinese State Intellectual Property Office on Nov. 28, 2007. The entire disclosure thereof is incorporated herein by reference.
The present invention relates to a flow control of a hydraulic system, in particular to a speed regulating control system and its method for an electro-hydraulic proportional flow valve.
The electro-hydraulic proportional flow valve is a hydraulic valve in which the output flow is proportional to the input signal. The electro-hydraulic proportional flow valve can control the pressure, flow and direction of the hydraulic fluid continuously and proportionally in accordance with the given input electrical signal. At present, two kinds of control systems are mostly used to control the actuating, especially the speed, of the hydraulic executing element (including a hydraulic cylinder and a hydraulic motor) by the use of the output flow of the electro-hydraulic proportional flow valve. One control system is adapted to the situation where the requirement on the speed accuracy is low, and is an open-loop speed regulating control system combining PWM regulating technology with man-made rough observation and so on.
The other control system is adapted to the situation where the requirement on the speed accuracy is high, and is a closed-loop speed regulating control system combining the pulse width modulation (PWM) regulating technology with sensor measuring technology and so on.
Due to the effect of factors such as the voltage fluctuations of power supply and the resistance distribution of the valve core coil (although the resistance of an individual valve core coil will change with temperature change, different valve core coils have different resistances even at the same temperature), when the PWM duty ratio is constant, the consistency of the valve core current of the electro-hydraulic proportional flow valve is poor. As a result, the flowrate control of the electro-hydraulic proportional flow valve and the speed control of the hydraulic executing element are disturbed. Because of the above factors, the control quality of the forward channel of the closed-loop speed regulating control system is poor. Accordingly, the closed-loop speed regulating control system has to carry out a lot of regulations based on the signals from the speed feedback channel so as to ensure that the actual speed follows the given speed. It can be known from the basic theory of the automatic control, if the feedback channel is highly depended on and other types of compensation control are not adopted, the dynamic response quality and static control accuracy of the control system would be necessarily affected.
The technical problem to be solved by the present invention is to provide a speed regulating control system and its method for an electro-hydraulic proportional flow valve, which can increase the quality of the forward control channel of the speed regulating control system.
To solve the above-described technical problem, the present invention provides a speed regulating control system for an electro-hydraulic proportional flow valve, including: a PWM regulating device; an electro-hydraulic proportional flow valve; and a hydraulic executing element, wherein the electro-hydraulic proportional flow valve and the hydraulic executing element are driven by a PWM signal from the PWM regulating device. The control system further includes a displacement/speed measuring module; an electro-hydraulic proportional flow valve characteristic measuring module; and a feedforward control module, wherein the displacement/speed measuring module measures a displacement or speed of the hydraulic executing element and sends the measured result to the electro-hydraulic proportional flow valve characteristic measuring module; the electro-hydraulic proportional flow valve characteristic measuring module measures a minimum actuating current and a maximum actuating current of the electro-hydraulic proportional flow valve and a maximum speed of the hydraulic executing element and sends these measured results to the feedforward control module; and the feedforward control module establishes a corresponding relationship between a movement speed of the hydraulic executing element and a valve core current by use of these measured results, and inputs a valve core current value in correspondence with a given speed value based on the corresponding relationship to the PWM regulating device so as to drive the electro-hydraulic proportional flow valve.
The speed measuring module compares the measured movement speed of the hydraulic executing element with a given speed of the system to obtain a speed error signal.
The control system further includes a current regulating module to regulate the speed error signal and input the regulated result to the PWM regulating device.
The control system further includes a valve core current detecting module connected with a valve core coil of the electro-hydraulic proportional flow valve and forming a valve core current feedback control circuit along with the PWM regulating device.
Accordingly, the present invention further provides a speed regulating method for an electro-hydraulic proportional flow valve, including: measuring a maximum actuating speed of a hydraulic executing element and a maximum actuating current and a minimum actuating current of a valve core of the electro-hydraulic proportional flow valve; establishing a corresponding relationship between a movement speed of the hydraulic executing element and a valve core current by use of the maximum actuating speed, the maximum actuating current and the minimum actuating current of the electro-hydraulic proportional flow valve; obtaining a valve core current in correspondence with a given speed of the system according to the corresponding relationship; and driving the valve core current control circuit with the valve core current in correspondence with the given speed of the system.
The measuring is an online measuring or an offline measuring.
Compared with the prior art, the present invention has the following advantages.
On the one hand, the speed regulating control system for the electro-hydraulic proportional flow valve according to the present invention makes an inner loop current compensation and a speed feedforward control to the speed regulating control system by the use of the valve core current feedback and the feedforward control method based on the offline measurement of the electro-hydraulic proportional flow valve characteristic, so as to substantially increase the response quality and control accuracy of the forward channel of the speed regulating control system and reduce the regulation amount of the speed feedback channel, thereby improving the quality of the closed-loop control.
On the other hand, since the feedforward control module for offline measurement is introduced in the open-loop control system, the corresponding relationship between the movement speed of the hydraulic executing element and the valve core current may be determined. Thus, when controlling the speed of the executing mechanism, the given speed of the system as the feedforward control signal is directly converted to the given valve core current value which is sent to the valve core current feedback control circuit to drive the electro-hydraulic proportional flow valve. Therefore, in the situation where the requirement on the speed accuracy is low, the control quality of the open-loop speed regulating control system is improved.
The above and other objects, features and advantages of the present invention will be more apparent from the detailed description for the preferred embodiments of the invention shown in the drawings, in which the same reference numeral denotes the same part.
Hereinafter, for more readily understanding the above objects, features and advantages of the present invention, the specific embodiments of the present invention will be described in detail by referring to the drawings.
In the following description, many specific details are explained for fully understanding the present invention. However, the present invention may be carried out by other embodiments which differ from those described herein. Those skilled in the art may carry out the present invention with the embodiments without departing from the spirit thereof. Therefore, the present invention is not limited to the following disclosed specific embodiments.
The speed regulating control system for the electro-hydraulic proportional flow valve according to the present invention further includes an electro-hydraulic proportional flow valve characteristic measuring module 32, a displacement/speed measuring module 38 and a feedforward control module 31. Due to the same parameter property of the displacement and the speed, the speed will be exemplarily described as an example. The displacement/speed measuring module 38 measures parameters such as speed or displacement of the hydraulic executing element 37, and sends the measured result to the electro-hydraulic proportional flow valve characteristic measuring module 32. The electro-hydraulic proportional flow valve characteristic measuring module 32 measures offline the minimum actuating current Imin, the maximum actuating current Imax of the electro-hydraulic proportional flow valve and the maximum speed MaxSpeed of the hydraulic executing element, and sends the measured results to the feedforward control module 31. Using these measured results from the electro-hydraulic proportional flow valve characteristic measuring module 32, the feedforward control module 31 establishes a map corresponding to the relationship between the speed of the hydraulic executing element and the valve core current. When controlling the speed of the executing mechanism, the given speed of the system as the feedforward control signal is directly converted to the given valve core current which is sent to the valve core current feedback control circuit to drive the electro-hydraulic proportional flow valve.
From the viewpoint of the control theory, since the control action is not from the speed closed-loop and bypasses the given speed of the speed closed-loop but is directly applied to the speed control circuit, this control belongs to a feedforward control mode. Due to this control action, even if there is no speed feedback, the speed of the hydraulic executing element may better follow the given speed during the speed regulating control and the control quality is much higher than that of the system shown in
The speed regulating control system for the electro-hydraulic proportional flow valve according to the present invention further includes a current regulating module 33. A comparator compares the given speed signal of the system with the output speed signal from the displacement/speed measuring module 38, and sends the speed control error signal to the current regulating module 33. The speed control error signal is performed a control calculation by the current regulating module 33, is mixed with the feedforward control signal and then sent to the valve core current feedback control circuit. As a supplement for the feedforward control, the current regulating module 33 can further improve the control accuracy of the system.
The key point of the speed regulating control system for the electro-hydraulic proportional flow valve according to the present invention lies in that the feedforward control way which may reduce the dependency on the closed-loop speed control circuit is adopted so as to improve the control accuracy of the speed control. The basis that the feedforward control way can be adopted is to obtain the corresponding relationship curve between the valve core current and the speed of the hydraulic executing element. According to the operating principle of the flowrate-type electro-hydraulic proportional flow valve, the flowrate of the electro-hydraulic proportional flow valve corresponds to the actuating speed of the actuator, and the flowrate corresponding to a certain valve core current is determined based on the following parameters: i) the valve core minimum actuating current Imin, wherein, when the valve core current reaches the value Imin, the electro-hydraulic proportional flow valve begins to generate a small flowrate and the executing element begins to move slightly, on the contrary, when the valve core current is smaller than the value Imin, there is no flowrate in the electro-hydraulic proportional flow valve; ii) the valve core maximum actuating current Imax, wherein, when the valve core current reaches the value Imax, the valve core is just opened to the maximum and the flowrate may not increase even if the valve core current continues to increase, and when the valve core current decreases from the value Imax, the flowrate may decrease accordingly; iii) the maximum speed Maxspeed of the executing element, which speed corresponds to the maximum flowrate Maxflow of the electro-hydraulic proportional flow valve.
According to the operating principle of the hydraulic executing element, the actuating speed of the hydraulic executing element is proportional to the flowrate of the electro-hydraulic proportional flow valve. Furthermore, according to the characteristic of the electro-hydraulic proportional flow valve, the relationship between the flow rate of the electro-hydraulic proportional flow valve and the valve core current within the range from Imin to Imax is shown as the curve in
The corresponding relationship curve between the valve core current within the range from Imin to Imax and the speed of the executing element as shown in
In the speed regulating control system for the electro-hydraulic proportional flow valve according to the present invention, the electro-hydraulic proportional flow valve characteristic measuring module 32 is an offline working module. That is, the electro-hydraulic proportional flow valve characteristic measuring module 32 conducts the characteristic test relating to Imin, Imax of the electro-hydraulic proportional flow valve and Maxspeed and performs the normal speed regulation of the electro-hydraulic proportional flow valve separately in terms of time.
Imax=Imin+(Imax′−Imin)*MaxSpeed/Speed
The test is finished. Otherwise, the process continues to reduce the valve core current of the electro-hydraulic proportional flow valve (step 706), so as to conduct a new speed test until the above conditions are satisfied.
The electro-hydraulic proportional flow valve characteristic measuring module 32, the feedforward control module 31 and the current regulating module of the speed regulating control system for the electro-hydraulic proportional flow valve according to the present invention may be carried out by using software.
The speed regulating control system for the electro-hydraulic proportional flow valve according to the present invention makes an inner loop current compensation and a speed feedforward control to the speed regulating control system by the use of the valve core current feedback and the feedforward control method based on the offline measurement of the electro-hydraulic proportional flow valve characteristic, so as to substantially increase the response quality and control accuracy of the forward channel of the speed regulating control system and reduce the regulation amount of the speed feedback channel, thereby improving the quality of the closed-loop control. In particular, in the case that a plurality of executing mechanisms are requested to be cooperated, the invention provides an approach to improve the cooperation control quality. For example, in the movement control system of the ends of the arms of the arm-type engineering machinery, a plurality of arms are requested to be cooperated and a plurality of speed regulating control systems are combined, which requires that the speed of each arm can be precisely controlled and the response speed is rapid as possible. This function can be achieved by the above control system.
In general, after operating for a period, each characteristic parameter value of the electro-hydraulic proportional flow valve will be changed. At this time, new parameter values may be quickly determined by performing the electro-hydraulic proportional flow valve characteristic measuring module once, so as to resume and improve the control quality of the system.
The above description is only the preferred embodiments of the present invention, and is not intended to limit the present invention in any form. Although the preferred embodiments according to the present invention are disclosed as foregoing, they are not intended to limit the invention. It should be noted that for persons skilled in the art, the technical solutions of the invention may be improved and modified or be changed as equivalent embodiments by use of the above-disclosed methods and technical contents without departing from the scope of the technical solutions of the present invention. Therefore, any simple improvement, equivalent change and modification made to the above embodiment according to the technical substantive contents of the present invention without departing from the contents of the technical solutions of the present invention, falls into the protection scope of the technical solutions of the present invention.
Number | Date | Country | Kind |
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200710168189.5 | Nov 2007 | CN | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN08/73091 | 11/17/2008 | WO | 00 | 10/25/2010 |