This application claims priority under 35 U.S.C. §119 to Japanese Patent application No. JP2006-243229 filed on Sep. 7, 2006, the entire contents of which are hereby incorporated by reference.
The present invention relates to a structure of an electrodynamic electroacoustic transducer suitable for use in relatively compact electronic devices having the function of a speaker, a receiver (earphone), a microphone, etc.
Recently, mobile phones and other compact information devices that handle images and sound have been developed to be more multifunctional and required to provide an increased area for image information. These compact information devices have also been required to have additional functions such as a camera function. Under these circumstances, it has been demanded that electroacoustic transducers used in these information devices to generate sound should be installed in a narrower space despite strong demand for them to provide high sound quality and high sound volume.
A diaphragm 4 is a substantially disk-shaped thin plastic plate. The diaphragm 4 has a ring-shaped outer peripheral portion 4a fixedly bonded through a spacer 5 to a step portion formed on the inner wall surface of the frame 11. The diaphragm 4 has a ring-shaped outer peripheral dome 4b, a thin ring-shaped flat portion 4c and a center dome 4e formed in the order mentioned radially inward from the ring-shaped outer peripheral portion 4a. The outer peripheral dome 4b and the center dome 4e are curved to impart thereto moderate elasticity and rigidity necessary for the diaphragm 4 to vibrate acoustically. Further, a multiplicity of fine grooves (radial, annular, spiral or other shallow projections or recesses) may be formed on the outer peripheral dome 4b and the center dome 4e, if necessary, to adjust elasticity and rigidity.
A cylindrical voice coil 6 is fixedly bonded to the flat portion 4c and inserted into the magnetic gap G. Terminal wires of the voice coil 6 are, usually, led to the outside along the diaphragm surface, although not shown in the figure. When supplied with a speech current, the voice coil 6 moves vertically in the magnetic gap G, causing the diaphragm 4 to vibrate to generate sound. A thin cup-shaped protector 10 made from a metal sheet or the like is provided so as to cover the upper side of the diaphragm 4. The protector 10 is provided with sound release holes 7. It should be noted that the line representing the upper edge of the yoke 1 and the line representing the lower edge of the voice coil 6, which should be shown at the back of the sectional view of
In the electroacoustic transducer shown in
An object of the present invention is to improve conventional electroacoustic transducers as described above.
The present invention provides an electroacoustic transducer including a yoke, at least one permanent magnet, a cylindrical voice coil, and a diaphragm. The yoke has an annular intermediate yoke portion, a cylindrical inner yoke portion extending from a radially inner peripheral edge of the intermediate yoke portion in an axial direction of the intermediate yoke portion, and a cylindrical outer yoke portion extending in the axial direction from a radially outer peripheral edge of the intermediate yoke portion and having an inner peripheral surface that forms a cylindrical space between itself and the outer peripheral surface of the inner yoke portion. The at least one permanent magnet is provided to surround the inner yoke portion at a position away from the intermediate yoke portion in the axial direction. The at least one permanent magnet has been magnetized in the radial direction of the yoke and forms a magnetic gap between itself and the outer peripheral surface of the inner yoke portion. The cylindrical voice coil is inserted into the cylindrical space in the axial direction to extend into the magnetic gap in the axial direction. The diaphragm supports the voice coil and has an outer annular portion secured to either the inner peripheral surface of the outer yoke portion or a neighborhood of the inner peripheral surface to extend toward the inner yoke portion, an inner portion disposed to face the distal end opening of the inner yoke portion, and a cylindrical portion connected between a radially outer peripheral edge of the inner portion and a radially inner peripheral edge of the outer annular portion.
In this electroacoustic transducer, the inner portion of the diaphragm is disposed to face the distal end opening of the inner yoke portion. Therefore, even if the diaphragm vibrates with a large amplitude at the inner portion thereof, the diaphragm is unlikely to contact the inner yoke portion of the yoke. Accordingly, the diaphragm is allowed to vibrate with a large amplitude to obtain a high sound pressure.
Specifically, the electroacoustic transducer may be arranged as follows. The outer yoke portion of the yoke is longer in length in the axial direction than the inner yoke portion. The permanent magnet is secured to a portion of the outer yoke portion that extends beyond the inner yoke portion in the axial direction. The outer annular portion of the diaphragm is positioned in between the inner yoke portion and the outer yoke portion. The cylindrical portion of the diaphragm extends in the axial direction from the radially inner peripheral edge of the outer annular portion of the diaphragm and is connected to the radially outer peripheral edge of the inner portion of the diaphragm at a position beyond the distal end opening of the inner yoke portion in the axial direction.
Because the outer annular portion of the diaphragm is set at the above-described position, the permanent magnet can be set closer to the intermediate yoke portion. Thus, the electroacoustic transducer can be formed thin in thickness.
More specifically, the voice coil may be secured onto the inner portion of the diaphragm at a position adjacent to the inner peripheral surface of the cylindrical portion of the diaphragm.
If the voice coil is secured to the outer portion of the diaphragm, when the diaphragm is vibrated, deflection due to vibration occurs at two locations, i.e. the vicinity of the joint between the outer portion and the cylindrical portion of the diaphragm, and the vicinity of the joint between the cylindrical portion and the inner portion of the diaphragm. In contrast, if the voice coil is set as stated above, deflection of the diaphragm due to vibration occurs mainly at one location, i.e. the vicinity of the position on the inner portion of the diaphragm where the voice coil is secured. Consequently, noise generation is suppressed when the diaphragm vibrates.
The electroacoustic transducer may be arranged as follows. The voice coil has a planar shape as viewed in the axial direction thereof. The planar shape has a pair of mutually spaced and opposed long-side portions and a pair of short-side portions connecting between the mutually opposing ends of the long-side portions. The at least one permanent magnet includes a pair of bar-shaped permanent magnets disposed outside the long-side portions, respectively, of the voice coil to face the long-side portions, and a ring-shaped magnet support formed from a soft magnetic material and configured to surround the voice coil. The magnet support has an inner surface and an outer surface. The bar-shaped permanent magnets are secured to the inner surface of the magnet support, and the outer surface of the magnet support is secured to the inner peripheral surface of the outer yoke portion.
The planar shape of the voice coil shall include not only a rectangular shape but also an oval or elliptical shape. The magnet support may be formed from a soft magnetic material or a plastic material. The magnet support may have a ring shape. Alternatively, the magnet support may include a pair of bar-shaped magnet support segments facing the long-side portions, respectively, of the voice coil.
The at least one permanent magnet may further include additional bar-shaped permanent magnets disposed outside the short-side portions, respectively, of the voice coil to face the short-side portions. In this case, the additional bar-shaped permanent magnets are secured to the inner surface of the magnet support.
Conversely to the above, the permanent magnets may be secured to the outer peripheral surface of the magnet support. In this case, the permanent magnets may be secured to the inner peripheral surface of the outer yoke portion. It should be noted that, with a view to surely and stably securing the permanent magnets to the magnet support, the surface of the magnet support to which the permanent magnets are to be secured may be formed into an L-shape, for example, to increase the area of contact therebetween.
The inner portion of the diaphragm may have a dome portion that is convex toward the distal end opening of the inner yoke portion. Providing such a dome portion makes it possible to increase the rigidity of the inner portion of the diaphragm and enables the inner portion to have an increased area. Moreover, because the inner yoke portion is cylindrical and has an opening at the distal end thereof, when the inner portion of the diaphragm vibrates, the dome portion is unlikely to contact the inner yoke portion. Accordingly, the diaphragm is allowed to vibrate with a large amplitude to obtain a high sound pressure.
The voice coil may be secured onto the diaphragm at a position adjacent to the outer peripheral surface of the cylindrical portion of the diaphragm.
Further, the electroacoustic transducer may be arranged as follows. The voice coil has a planar shape as viewed in the axial direction thereof. The planar shape has a pair of mutually spaced and opposed long-side portions and a pair of short-side portions connecting between the mutually opposing ends of the long-side portions. The at least one permanent magnet includes a pair of U-shaped permanent magnets provided outside the voice coil. The pair of U-shaped permanent magnets respectively have intermediate portions positioned to face the short-side portions of the voice coil and pairs of extensions extending from the intermediate portions, respectively, so as to face the long-side portions at both sides of the short-side portions. The pair of U-shaped permanent magnets are disposed so that their distal ends face each other.
Embodiments of an electroacoustic transducer according to the present invention will be described below with reference to the accompanying drawings.
FIGS. 1 to 4 show a speaker as an electroacoustic transducer according to the present invention. The speaker has a flattened oval configuration as a whole so as to be suitable for use in compact information devices such as mobile phones.
The speaker has a yoke 1 formed by drawing a plate of a soft magnetic material, e.g. permalloy or soft iron, a bottom plate 2 of a non-magnetic material, a permanent magnet 3, a diaphragm 4, and a voice coil 6.
The yoke 1 and the bottom plate 2 form in combination a casing of the speaker. The speaker is mounted on a motherboard (not shown) of a compact information device, e.g. a cellular phone, with the bottom plate 2 placed in contact with the motherboard. In this regard, the bottom plate 2 may be formed from a part of the motherboard. In the illustrated example, the bottom plate 2 is provided with an opening 2a for releasing a back pressure to reduce resistance to the vibration when the diaphragm 4 vibrates.
The yoke 1 has, as shown in
The permanent magnet 3 has an oval ring shape and is secured to the inner peripheral surface of a portion of the outer yoke portion 1c that is extended axially beyond the inner yoke portion 1b. The permanent magnet 3 has been magnetized in a radial direction of the yoke 1 (in a horizontal direction as viewed in
The diaphragm 4 has an end portion secured onto the permanent magnet 3 through a spacer 5 at a position adjacent to the inner peripheral surface of the outer yoke portion 1c. The diaphragm 4 further has an outer annular portion 4a extending from the end portion toward the inner yoke portion 1b, an inner portion 4b disposed to face an opening 1e at a distal end (lower end as viewed in
The voice coil 6 is secured to a lower side of the outer annular portion 4a of the diaphragm 4 at a position adjacent to the outer peripheral surface of the cylindrical portion 4c thereof so as to extend into the magnetic gap G in the axial direction.
Permalloy, which is a desirable material for the yoke 1, is a difficult-to-work material, and hence it is not always easy to integrally form a complicated shape from permalloy by plastic working. Therefore, in this modification, a cup-shaped member 101 having an intermediate yoke portion 1a and a cylindrical outer yoke portion 1c and a cylindrical member 102 having an inner yoke portion 1b are formed from respective plate materials, and the cup-shaped member 101 and the cylindrical member 102 are joined together by spot welding or the like to form the yoke 1. The cup-shaped member 101 is provided with sound release holes 7.
The positional relationship between each bar-shaped permanent magnet 3 and the associated magnet support 8 may be reversed. With this arrangement also, a speaker having characteristics similar to those of the above-described speaker can be obtained. In this embodiment, there are no magnetic members or the like outside the short-side portions 6b of the voice coil 6. Therefore, the longitudinal size of the speaker can be reduced. Alternatively, it is possible to increase the length of the long-side portions 6a of the voice coil 6 relative to the length of the speaker.
In this speaker, two bar-shaped permanent magnets 3 are disposed along the inner peripheral surface of the outer yoke portion 1c, and a ring-shaped magnet support 8 formed from a soft magnetic material is secured to the inner side surfaces of the permanent magnets 3. With this arrangement, although two separate permanent magnets 3 are provided, an annular magnetic gap G can be formed between the inner yoke portion 1b and the magnet support 8. Accordingly, the voice coil 6 can be driven efficiently.
In this embodiment also, the positioning of the voice coil can be facilitated, and it is possible to achieve a thin and compact speaker and to minimize the number of components parts.
In this speaker, the yoke 1 has the same overall structure as that of the speaker shown in
Number | Date | Country | Kind |
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JP2006-243229 | Sep 2006 | JP | national |