Reference is made to German Patent Application Serial No. DE 10 2010 049 301.5, filed Oct. 22, 2012, which application is incorporated herein by reference in its entirety.
1. Field of the Invention
The invention relates to an electroactive elastomer converter that comprises at least one electroactive elastomer layer having a top side and underside, and also an electrically conductive electrode body two-dimensionally connected to the top side at least in regions and an electrically conductive electrode body two-dimensionally connected to the underside at least in regions, wherein at least one electrode body in each case has an electrode surface facing the elastomer layer, and in which at least one opening is present to which a two-dimensional region in which there is no two-dimensional bond between the elastomer layer and the electrode body.
2. Description of the Prior Art
Electroactive elastomer converters provide at least two electrode bodies that are arranged at a distance from each other and are usually of layered construction, between which a layer of dielectric elastomer is inserted, which has exceptional elongation properties, typically of over 300%. Elastomer converters of such kind are very often constructed in the form of a multilayer stacked structure of a plurality of elastomer and electrode layers in an alternating layer sequence. The stacked structure thus contains the elastomer layers of dielectric elastomer material, each in a two-dimensional bond between two electrode layers, which elastomer layers form a capacitive stacked structure. The application of a suitably selected electrical voltage to the electrode layers creates attractive electrostatic forces between the electrode layers, which in turn cause the elastomer layers to be compressed, particularly in the thickness direction. Due to the stacked construction of the converters, the changes in thickness of all of the elastomer layers present in the multilayer stacked structure are added together until they represent a change in the travel path that is useful for actuation purposes. On the other hand, a mechanical deformation of such a multilayer stacked structure in the thickness direction of the individual elastomer layers results in a change in capacitance of the capacitive stacked structure, which is useful for electrical energy generation or an electrical signal pick-up.
Elastomer converters of such kind that function according to the “Maxwell voltage effect” use non-compressible elastomers, which change shape according to their design and elongation properties but retain their tare volume when exposed to compressive forces. In order to match the lateral by orientated lengthwise extending capabilities of elastomer layers within a multilayer stacked structure, the electrode layers, which are each in a two-dimensionally bonded structure with the elastomer layers, have lateral expansion properties.
WO 2007 029275 A1 describes an electroactive polymer based actuator with a stacked structure and having an electroactive polymer in a strip having strip surfaces respectively contacted by a two-dimensionally elastic flat electrode to form a strip-like layer structure that is folded in serpentine form to provide a plurality of layered structure plies arranged one on top of the other in a stack. When an electrical voltage is applied to the flat electrodes, the compressive forces in the direction of the layer thickness act on the individual electroactive polymer layer plies so that the actuator is able to contract in controlled manner in the direction of the layer thickness.
The use of expandable electrode layers for constructing stacked elastomer multilayer converters using synthetic dielectric elastomer layers emerges from an article by Chuc, Nguyen Huu; Park, Jong Kil; Thuy, Doan Vu; Kim, Hyon Seok; Koo, Ja Choon; Lee, Youngkwan et al. (2007): Multi-stacked Artificial Muscle Actuator Based on Synthetic Elastomer. In: Proceedings of the 2007 IEEE/RSJ International, pages 771-776. In particular, the article describes elastomer converter systems with annular or rectangular elastomer and electrode layers.
U.S. Published Application 2007/0114885 A1 describes an elastomer multilayer stacked actuator having thin metal electrode layers. While the electrode layers are not stretchable due to the material they are made from, their corrugated structure enables them to undergo deformation along a preferred spatial axis.
U.S. Pat. No. 6,543,110 B1 discloses an elastomer multilayer stacked actuator, as illustrated in FIG. 2G, which provides multiple elastomer layers arranged on top of each other in a stack. Each layer is connected by an adhesive layer incorporating a spatially discontinuous electrode layer for activating the elastomer layers. In this way, the elastomer layers are bounded directly either by the adhesive layer or by the electrode surfaces.
The article by G. Kovac, L. Düring, S. Michel, G. Terrasi, “Stacked Dielectric Elastomer Actuaro for Tensile Force Transmisson”, Sensor and Actuators A 155 (2009), pages 299 -307, contains a representative overview of the related art in terms of elastomer stack converters, all of which provide for the use of elastic electrode layers.
By virtue of the two-dimensionally elastic properties of both their elastomer and electrode layers, the known electroactive elastomer converter systems allow relatively large travel paths or changes in layer thickness. However, the dynamic response or operating characteristics of elastomer converters of this kind is limited to the individual layers by their two-dimensionally elastic properties both in the lengthwise elongation and in the direction of thickness. This applies particularly to the frequency range with which it is possible to recover electrical energy or electrical useful signals from mechanical movements, particularly vibrations, using known elastomer converters.
The objective of the invention is to provide an improved electroactive elastomer converter comprising at least one electroactive elastomer layer having a top side and underside, and an electrically conductive electrode body which is two-dimensionally connected to the top side at least in regions and an electrically conductive electrode body two-dimensionally connected to the underside at least in regions. At least one electrode body in each case has an electrode surface facing the elastomer layer, and in which at least one opening is present to which a two-dimensional region in which there is no two-dimensional bond between the elastomer layer and the electrode body is such that the dynamic response of the elastomer layers, which are preferably connected to each other and to the electrode bodies interposed between them in a layer structure, is improved to provide conversion of mechanical vibration energy into electrical energy even at high vibration frequencies.
Conversely, an objective is to perform high-frequency travel path changes in the layer thickness responsive to applied high-frequency electrical voltage excitation at the electrode layers.
An electroactive elastomer converter has a compressible medium, preferably a gas, for example air, in the region of the opening. The pressure conditions under which the compressible medium interacts cooperatively with the free surface of the elastomer layer in the region of the opening preferably correspond to atmospheric ambient pressure conditions, for example standard normal pressure conditions, preferably 1013 hPa. Depending on requirements and the intended application of the elastomer converter, the pressure conditions may be adjusted to differ from ambient pressure conditions to be set so that, for example, positive pressure or negative pressure or vacuum conditions prevail. To this end, a volume surrounding the opening must be encapsulated appropriately, as will be explained in detail later.
The term “electrode body” is to be understood as an electrode having an essentially layered structure which is not limited only to the size dimensions of electrode layers having a film[-] or foil-like construction and including macroscopic layer thickness dimensions such as occurring, for example, in metal sheets. Unlike previous elastic electrode layers, with which the two-dimensional contact to adjacent elastomer layers should be as complete as possible, the electrode layers of the invention have openings in the form of holes or perforations that pass completely through the electrode layers, or at least with concave recesses that are provided on at least one electrode layer surface as local depressions. The filling according to the invention with air or another compressible medium of the holes or openings within the electrode layers or electrode bodies, each of which is bordered on one or both sides by elastomer layers, has an advantageous effect on the elongation and rigidity behavior of the elastomer converter. Alternatively, it is possible to provide a vacuum or negative pressure in the region of the holes or recessed openings, which exerts a mechanical pretension on the elastomer layer between the two electrodes.
In order to incorporate certain pressure conditions inside the openings of an electrode body, any number of stacked electroactive elastomers are arranged one on top of the other. An electrode body, preferably in the form of a film or foil-like construction, is interposed between each elastomer layer. At least one side facing an adjacent elastomer layer is furnished with at least one opening, and the compressible medium such as air is included in the opening.
In a preferred embodiment, the electrode layers in the stacked layer structure have holes or perforations. The electrode layers have a metal material possessing good electrical conductivity which have little or no two-dimensionally elastic properties. The electrode layers are “non-deformable” at least with respect to the area extent thereof. The term “non-deformable” is understood to mean the electrode layers arranged between each of the electroactive elastomer layers have an electrically highly conductive material, preferably a metal such as copper, aluminium, steel, nickel or the like, which has an e-modulus at least four orders of magnitude greater than the e-modulus of the electroactive elastomer layers, which are preferably made from silicons or PU elastomers. When a mechanical pressure, which may be created either by external mechanical force of by an electrical field, is applied to a stacked layer structure of the invention in the thickness direction of the stacked structure, the holes or perforations provided in the electrode layers each allow the otherwise non-compressible elastomer to penetrate locally, thereby resulting in the macroscopic compressibility of the layer structure as a whole in the direction of thickness. The tendency of the elastomer layers interposed between the electrode layers to expand with respect to the area extent thereof is suppressed by the two-dimensional rigidity of the individual electrode layers.
The use of electrode bodies with a layered structure and which have a concave opening or concave contour as a recess at least on the electrode surface facing toward the elastomer layer is an alternative to the use of electrode layers provided with holes or perforations. The recess functions as an expansion space into which the non-compressible elastomer of the elastomer is able to expand locally in the direction of thickness under mechanical pressure in the same way as the holes or perforations described in the preceding. The concave recesses inside the electrode bodies are a gas-tight closure with the surface of each elastomer layer. Thus a volume is enclosed containing the compressible medium under certain pressure conditions.
Typical hole dimensions or maximum diameters of the openings in the layer-like electrode bodies described in the preceding are preferably in the same order of magnitude as the layer thickness of the electrode layer and the electrode body and the elastomer layer.
In general, the geometric shape of the holes or recessed openings is not subject to any special requirements, although it is advantageous to provide rounded contours particularly in the transition zones from the hole to the electrode layer surface and in the rim areas of the recessed openings in order to avoid material cracks within the elastomer layer. Provision of round transitions at the edges of the holes or recesses in particular helps to ensure continuous surface contact between the elastomer layers and the electrode layers in the area of the holes or recesses. This in turn enables measurably significant capacitance changes to occur for small travel paths. That is. small changes in thickness enables energy to be converted at high frequencies. Consequently, especially as the electrical voltage increases or as increasing mechanical pressure is applied from the outside to a multiple stack arrangement, so the extent of the abutting two-dimensional zones of the individual elastomer layers against the interiors of the holes and recesses also increases, both the electrical capacitance and the mechanical rigidity of the stack structure are caused to increase. It thus becomes possible to plot progressive rigidity and capacitance curves as a function of the geometrical nature of the holes or recesses. That makes an electroactive elastomer converter constructed according to the invention highly suitable for use as an adaptive dynamic vibration absorber so that a vibration absorbing element having the resonant vibration behavior may be tuned or is adjustable in targeted manner by quasistatic actuation.
A further use of the electroactive elastomer converter constructed according to the invention is as a flat-panel loudspeaker or an actively adjustable wall impedance, in which an electrical control voltage is applied between at least two electrode bodies adjacent on both sides to at least one elastomer layer to cause defined vibration in the layered elastomer converter for generating audio signals or to provide sound damping in rooms or objects. The at least two electrode bodies are advantageously positioned along an upper and/or lower side of an elastomer layer and spatially separated from one another. A different electrical voltage may be applied to each in order to influence the vibration behavior of the elastomer converter individually over the entire area extent thereof. Further details in this respect will be discussed in the following in conjunction with the explanation of the illustrated embodiments.
In the following, the invention will be described for exemplary purposes and without limitation on the basis of embodiments thereof and with reference to the drawings. In the drawings:
a and b show a top view and longitudinal cross section through an electrode layer constructed according to the invention;
a and b represent cross sections through a layer arrangement of two perforated electrode layers with an elastomer layer therebetween, with no applied pressure a) and with pressure applied b) in the direction of the layer thickness;
a, b, c and represent longitudinal sections through an electroactive elastomer converter constructed according to the invention with perforated electrode layers with rounded hole edges in various pressure states;
a, b and c show an electroactive elastomer converter constructed according to the invention with layered electrode bodies, in which concave, recessed openings have been created;
a and b show manufacturing steps for an inexpensive elastomer converter with stacked structure;
In a simplest embodiment of the electroactive elastomer converter constructed according to the invention, only one elastomer layer is provided and is interposed between two electrode layers furnished with holes or openings.
a shows a top view of an area of an electrode layer 1, perforated by holes 2, and which may be in the form of a metal sheet or a metal foil. The holes 2 created in electrode layer 2 have rounded contours at the hole edges 2′ thereof, as is shown in the longitudinal section according to
Electrode layer 1 that is perforated with holes 2 typically has a layer thickness of least several μm. Diameters d of the holes 2 created in electrode layer 1 are approximately equal to those in the electrode layer or the elastomer layer.
a shows a simplest embodiment of an electroactive elastomer converter having the structure according to the invention. A dielectric elastomer layer 3 is interposed between two of the electrode layers 1u and 1o as described in the preceding, furnished with holes, and together with the two electrode layers forms a tight area bonded structure within the respective contact zones, that is the electrode surface areas surrounding holes 2. The two-dimensional bond between individual electrode layers 1u and 1o and the elastomer layer 3 located between them ensures that the layers are bonded together in such manner that they are “immovable” in the layer longitudinal extension. There is no corresponding adhesive bond between the free surface areas of elastomer layer 3 located inside hole openings 1 and the electrode layers 1u and 1o. The adhesive bond between the two electrode layers 1u and 1o and the elastomer layer 3 positioned therebetween, as illustrated in cross section in
The layer structure with one elastomer layer 3 having two electrode layers 1u and 1o furnished with holes or perforations shown in each of
The electroactive elastomer converter may be operated as an actuator or a sensor depending on the intended application or use. If it is operated as an actuator, electrical energy is converted directly into kinetic energy, which is ultimately realized as a dynamic change in the travel path. In this case, it is expedient to apply an electrical voltage between two electrode layers to create an electrostatic field between the two electrode layers, so that both are drawn together by electrostatic forces of attraction. This causes the elastomer layer between the two electrode layers to be compressed as described earlier, and the layer structure becomes shorter or less thick than its original state. The intrinsic two-dimensional rigidity of the electrode layer material with holes or perforations and associated deformability of the elastomer layer enclosed between the two electrode layers that takes place almost exclusively in the thickness direction of the elastomer layers enable dynamic travel path and thickness changes to take place that are not achievable with the comparable stacked actuators using two-dimensionally elastic electrode layers that have been in common use until now. Even though smaller thickness changes and correspondingly smaller travel path changes are possible, the novel elastomer converter is capable of converting immeasurably higher frequency electrical voltages into mechanical thickness oscillations than has been possible until now. This is mainly because the elastomer layers perform their deformation function only in the areas of the openings or holes, and not over their entire lateral periphery, as has been the case.
On the other hand, if the elastomer converter constructed according to the invention is to be operated as a sensor, that is to say mechanical vibration energy is to be converted into electrical energy, the dynamic deformation of the elastomer layer in the regions around the holes enhances the dynamic change in the contact surface between the elastomer layer and the electrode layers. Since the electrode layers with an elastomer layer interposed between them may be treated as a capacitor arrangement, the capacitance of the capacitor arrangement varies according to the different two-dimensional contacts between the elastomer layer and the electrode layers, and this ultimately causes a change in voltage that is not only measurable but can also be sensed at the electrode layers. Since the compressibility of the elastomer layer is practically exclusively in the thickness direction, even small changes in the thickness of the elastomer layer result in large changes in capacitance, which can be read as electrical signals with measuring equipment. One particularly important advantage of the elastomer converter according to the invention is that it is capable of converting high-frequency mechanical vibrations with small amplitudes into signals that can be measured and recorded electrically.
a shows as partial cross section through a layer structure that is similar to the layer sequence of
Starting from the layer structures represented in
As an alternative to constructing the electrode layers or bodies with continuous holes or perforations, it is also possible to provide at least one side of the electrode layers with recessed openings.
The two-dimensional area and longitudinal non-deformabilities of the electrode bodies mean that an elastomer converter constructed according to the invention is able to connect directly to an enormous range of periphery contours 5, as is shown in
The elastomer converter according to the invention enables a technologically simple, robust and inexpensive construction approach base on the use of two-dimensionally rigid electrode layers, preferably in the form of metal electrodes. Because of the longitudinally rigid edge electrodes, which are located on the outside in each case, as shown in
a and 6b show a further embodiment for producing an electroactive elastomer converter, which is notable for the particularly inexpensive production method thereof. Starting with an interrupted electrode layer construction, that is to say without any openings in the form of holes or recesses, such as is available as a conventional metal foil, a thin elastomer layer 3 is deposited on each of the two electrode layer surfaces. On this three-layer structure, an electrode layer 1 furnished with openings, in this case in the form of holes 2, is deposited on the surface of at least one elastomer layer 3. An elastomer converter layer stack of this kind, having four layers, thus forms a kind of basic stack module, with which an elastomer converter may be created by repeating the stacking arrangement on the basic stack module any number of times, such as is shown in
The embodiment illustrated in
As was mentioned earlier, the arrangement shown in
The individual converter modules, each having two electrode Surfaces 6′ arranged so as to be separated from one another by a shared elastomer layer 3, each use the shared elastomer layer 3 and are thus connected to each other closely.
The arrangement may also be used as an actuator/sensor field depending on how the individual converter modules are supplied with the same or different control voltages via the individual electrode layers 6o and 6u or are connected to corresponding detector units.
With the arrangement principle suggested in
The elastomer converter constructed according to the invention is also ideal for use as a vibration damping system in technical systems and structures, for example particularly in the automotive industry, machine and plant construction. The elastomer converter constructed according to the invention is also and particularly well suited for use in recovering energy from vibrations which is a process known as energy harvesting.
Number | Date | Country | Kind |
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10 2010 049 301.5 | Oct 2010 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/004930 | 9/30/2011 | WO | 00 | 4/18/2013 |