A wide variety of technologies exist for cooling applications, including but not limited to evaporative cooling, convective cooling, or solid state cooling such as electrothermic cooling. One of the most prevalent technologies in use for residential and commercial refrigeration and air conditioning is the vapor compression refrigerant heat transfer loop. These loops typically circulate a refrigerant having appropriate thermodynamic properties through a loop that comprises a compressor, a heat rejection heat exchanger (i.e., heat exchanger condenser), an expansion device and a heat absorption heat exchanger (i.e., heat exchanger evaporator). Vapor compression refrigerant loops effectively provide cooling and refrigeration in a variety of settings, and in some situations can be run in reverse as a heat pump. However, many of the refrigerants can present environmental hazards such as ozone depleting potential (ODP) or global warming potential (GWP), or can be toxic or flammable. Additionally, vapor compression refrigerant loops can be impractical or disadvantageous in environments lacking a ready source of power sufficient to drive the mechanical compressor in the refrigerant loop. For example, in an electric vehicle, the power demand of an air conditioning compressor can result in a significantly shortened vehicle battery life or driving range. Similarly, the weight and power requirements of the compressor can be problematic in various portable cooling applications.
Accordingly, there has been interest in developing cooling technologies as alternatives to vapor compression refrigerant loops. Various technologies have been proposed such as field-active heat or electric current-responsive heat transfer systems relying on materials such as electrocaloric materials, magnetocaloric materials, or thermoelectric materials. However, many proposals have been configured as bench-scale demonstrations with limited capabilities for scalability or mass production.
According to some embodiments of this disclosure, a heat transfer system comprises an electrocaloric element comprising an electrocaloric film. A first electrical conductor is disposed on a first side of the electrocaloric film, and a second electrical conductor is disposed on a second side of the electrocaloric film. At least one of the first and second electrical conductors comprises an electrically conductive liquid. An electric power source is in electrical contact with the first and second electrical conductors, and is configured to provide an electrical field across the electrocaloric film. A liquid flow path is disposed along the plurality of electrocaloric elements for the electrically conductive liquid.
In any of the foregoing embodiments, the heat transfer system comprises a plurality of said electrocaloric elements.
In any of the foregoing embodiments, the electrocaloric elements are disposed in a stack configuration.
In any of the foregoing embodiments, the heat transfer system further comprises a manifold for electrically conductive liquid in liquid communication with the plurality of electrocaloric elements.
In any of the foregoing embodiments, the heat transfer system further comprises one or more heat exchangers in liquid communication with the electrically conductive liquid.
In any of the foregoing embodiments, the one or more heat exchangers comprise electrically non-conductive conduits or conductive conduits having an electrically non-conductive layer.
In any of the foregoing embodiments, the first electrical conductor comprises a first electrically conductive liquid and the second electrical conductor comprises a second electrically conductive liquid.
In any of the foregoing embodiments, the first electrical conductor comprises an electrically conductive liquid and the second electrical conductor comprises a conductive film electrode.
In any of the foregoing embodiments, the conductive film electrode is configured as a live electrode, and the electrically conductive liquid is configured as a ground electrode.
In any of the foregoing embodiments, the conductive film electrode is embedded between adjacent electrocaloric elements.
In any of the foregoing embodiments, the conductive film electrode is disposed on a side of an electrocaloric film disposed outermost in a stack of electrocaloric elements.
In any of the foregoing embodiments, the conductive film electrode has a corrugated configuration.
In any of the foregoing embodiments, the conductive film electrode is configured as a live electrode, and the electrically conductive liquid is configured as a ground electrode.
In any of the foregoing embodiments, the conductive film electrode is configured as a ground electrode, and the electrically conductive liquid is configured as a live electrode.
In any of the foregoing embodiments, the heat transfer system comprises a conductive metal film electrode embedded between adjacent electrocaloric elements.
The heat transfer system any of claims 8-10, comprising a conductive metal film electrode on a side of an electrocaloric film disposed outermost in a stack of electrocaloric elements.
In any of the foregoing embodiments, the plurality of electrocaloric elements are arranged in an alternating order of polarity between adjacent electrocaloric elements.
In any of the foregoing embodiments, the heat transfer system further comprises an electrically conductive liquid leak detector comprising an electrical resistance or conductivity sensor.
In any of the foregoing embodiments, the electrically conductive liquid comprises an ionic liquid.
In any of the foregoing embodiments, the electrically conductive liquid comprises an aqueous electrolyte solution.
In any of the foregoing embodiments, the electrocaloric film comprises an electrocaloric polymer, liquid crystal polymer (LCP), electrocaloric ceramic or an electrocaloric polymer/ceramic composite.
In any of the foregoing embodiments, the electrocaloric element further comprises a barrier layer between the electrocaloric film and the electrically conductive liquid.
In any of the foregoing embodiments, a physical separation between adjacent electrocaloric elements is 1 μm to 100 mm.
In any of the foregoing embodiments, the electrocaloric elements have a thickness of 1 μm to 100 μm.
In any of the foregoing embodiments, the heat transfer system further comprises a first thermal flow path between the electrically conductive liquid and a heat sink, a second thermal flow path between the electrically conductive liquid and a heat source, and a controller configured to control electrical current to the electrodes and to selectively direct transfer of heat energy from the electrically conductive liquid in thermal communication with electrocaloric element to the heat sink along the first thermal flow path or from the heat source to the electrically conductive liquid in thermal communication with the electrocaloric element along the second thermal flow path
In some embodiments of the disclosure, a method of operating the heat transfer system of any of the foregoing embodiments comprises applying an electric field to the first and second electrical conductors, and flowing the electrically conductive liquid or electrolytes between the liquid flow path along the plurality of electrocaloric elements and a heat source or heat sink
Subject matter of this disclosure is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other features, and advantages of the present disclosure are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
With reference now to the Figures,
Ferroelectric polymers are crystalline polymers, or polymers with a high degree of crystallinity, where the crystalline alignment of polymer chains into lamellae and/or spherulite structures can be modified by application of an electric field. Such characteristics can be provided by polar structures integrated into the polymer backbone or appended to the polymer backbone with a fixed orientation to the backbone. Examples of ferroelectric polymers include polyvinylidene fluoride (PVDF), polytriethylene fluoride, odd-numbered nylon, copolymers containing repeat units derived from vinylidene fluoride, and copolymers containing repeat units derived from triethylene fluoride. Polyvinylidene fluoride and copolymers containing repeat units derived from vinylidene fluoride have been widely studied for their ferroelectric and electrocaloric properties. Examples of vinylidene fluoride-containing copolymers include copolymers with methyl methacrylate, and copolymers with one or more halogenated co-monomers including but not limited to trifluoroethylene, tetrafluoroethylene, chlorotrifluoroethylene, trichloroethylene, vinylidene chloride, vinyl chloride, and other halogenated unsaturated monomers.
Liquid crystal polymers, or polymer liquid crystals comprise polymer molecules that include mesogenic groups. Mesogenic molecular structures are well-known, and are often described as rod-like or disk-like molecular structures having electron density orientations that produce a dipole moment in response to an external field such as an external electric field. Liquid crystal polymers typically comprise numerous mesogenic groups connected by non-mesogenic molecular structures. The non-mesogenic connecting structures and their connection, placement and spacing in the polymer molecule along with mesogenic structures are important in providing the fluid deformable response to the external field. Typically, the connecting structures provide stiffness low enough so that molecular realignment is induced by application of the external field, and high enough to provide the characteristics of a polymer when the external field is not applied.
In some exemplary embodiments, a liquid crystal polymer can have rod-like mesogenic structures in the polymer backbone separated by non-mesogenic spacer groups having flexibility to allow for re-ordering of the mesogenic groups in response to an external field. Such polymers are also known as main-chain liquid crystal polymers. In some exemplary embodiments, a liquid crystal polymer can have rod-like mesogenic structures attached as side groups attached to the polymer backbone. Such polymers are also known as side-chain liquid crystal polymers.
During operation, an electrocaloric effect is induced in the electrocaloric film 12 by application of an electric field between electrical conductors (i.e., electrodes) disposed on opposite sides of the electrocaloric film 12. As disclosed herein, one or both of the electric conductors on opposite sides of the electrocaloric film can comprise an electrically conductive liquid. Any liquid having electrical conductivity that can impart an electric field to induce an electrocaloric effect in the electrocaloric film can be utilized. In some embodiments, the electrically conductive liquid can have a resistivity less than or equal to 500 μΩ·cm. In some embodiments, the electrically conductive liquid comprises an aqueous or non-aqueous solution of an electrolyte. Examples of electrolytes include but are not limited to aqueous solutions of inorganic salts (sodium chloride, calcium chloride, potassium nitrate, ammonium carbonate, etc.), organic salts (sodium acetate, monosodium glutamate, etc.), metal salts (silver chloride, copper chloride, copper sulfate, nickel chloride), polymer electrolytes (sulfonated polymers-polystyrene sulfonate as an example, sulfonic acid modified polymers-polystyrene sulfonic acid as an example, polyethylene imine, poly-acrylic acid, ionomers (polymethacrylic acid and copolymers thereof, nafion and other perfluoro sulfonic acid polymers), ionic liquid modified polymers, ionic liquids, inorganic (sulfuric acid, hydrochloric acid, phosphoric acid) and organic acids (acetic acid, citric acid, sorbic acid), and bases (sodium hydroxide, potassium hydroxide, and combinations thereof. The concentration of aqueous electrolytes can vary widely depending on the characteristics of the electrolyte(s) dissolved in the solution. Non-aqueous solvents (e.g., polar organic solvents or in some cases non-polar organic solvents such as with ionic polymers that have solubility in non-polar organic solvents) can also be used, as well as mixtures of water-miscible organic solvents and water, as would be understood by the skilled person.
In some embodiments, the electrically conductive liquid can comprises an ionic liquid. An ionic liquid is defined as a salt that is in liquid form in the operating temperature range of the heat transfer system. Any ionic liquid having cations and anions that are sufficiently bulky and sufficiently delocalize their respective charges to reduce the melting point of the ionic liquid to within the operating range of the application can be used. The cation and anion would also be tailored such that it would be soluble in the desired solution if used in an electrolyte solution. If the ionic liquid is used, neat, then the cation and anion need not be tailored for solubility. Examples of ionic liquids include but are not limited to those disclosed in N. Khupse & N. Kumar, Ionic Liquids: New Materials with Wide Applications, Indian J. Chem., 49a, p. 635-48, May-June 2010, the disclosure of which is incorporated herein by reference in its entirety.
In some embodiments, the electrocaloric element can include a barrier layer (
Referring again to
As shown in
With continued reference to
During operation, a controller (not shown) can selectively activate power source 20 to control electrical current to the electrodes and to selectively direct transfer of heat energy between the electrocaloric films 12 and the electrically conductive liquids 14, 16. The controller also selectively controls a flow of the electrically conductive liquids 14, 16 and one or more heat exchangers (not shown) where heat is transferred to a heat sink (not shown) or received from a heat source (also not shown). For electrically-charged liquids, the heat exchangers can contain separate electrically-isolated passes for liquids of different polarities, or each of the liquids 14 and 16 can be routed to separate heat exchangers. The heat exchangers can also be electrically isolated from outside contact to avoid short circuits. Electrical isolation can be provided by fabricating heat exchanger components in contact with the electrically conductive liquids 14, 16 (e.g., tubes) from electrically non-conductive materials (e.g., plastics) or by providing such components with an electrically non-conductive layer or coating. Further details of system operation are described below with respect to
Another example embodiment of a heat transfer system 10a with stack 11a is schematically depicted in
The conductive film electrodes shown in
In some embodiments, conductive liquid electrodes can avoid the need for an extra metallization process to deposit electrodes on electrocaloric films and/or help promote uniform charge across the electrodes and avoid parasitic or non-uniform electrical current that could adversely affect electrocaloric performance. Also liquid electrodes can in some embodiments provide hydrostatic pressure to promote maintenance of physical separation between adjacent films. Also, using an electrically conductive liquid both an electrode and a heat transfer working fluid can in some embodiments help promote good heat transfer efficiency.
An example embodiment of a heat transfer system and its operation are further described with respect to
In operation, the system 310 can be operated by the controller 324 applying an electric field as a voltage differential across the electrocaloric elements in the stack 311 to cause a decrease in entropy and a release of heat energy by the electrocaloric elements. The controller 324 opens the control valve 326 to transfer at least a portion of the released heat energy along flow path 318 to heat sink 317. This transfer of heat can occur after the temperature of the electrocaloric elements has risen to a threshold temperature. In some embodiments, heat transfer to the heat sink 317 is begun as soon as the temperature of the electrocaloric elements increases to be about equal to the temperature of the heat sink 317. After application of the electric field for a time to induce a desired release and transfer of heat energy from the electrocaloric elements to the heat sink 317, the electric field can be removed. Removal of the electric field causes an increase in entropy and a decrease in heat energy of the electrocaloric elements. This decrease in heat energy manifests as a reduction in temperature of the electrocaloric elements to a temperature below that of the heat source 320. The controller 324 closes control valve 326 to terminate flow along flow path 318, and opens control device 328 to transfer heat energy from the heat source 320 to the colder electrocaloric elements.
In some embodiments, for example where a heat transfer system is utilized to maintain a temperature in a conditioned space or thermal target, the electric field can be applied to the electrocaloric elements to increase its temperature until the temperature of the electrocaloric element reaches a first threshold. After the first temperature threshold, the controller 324 opens control valve 326 to transfer heat from the electrocaloric elements to the heat sink 317 until a second temperature threshold is reached. The electric field can continue to be applied during all or a portion of the time period between the first and second temperature thresholds, and is then removed to reduce the temperature of the electrocaloric elements until a third temperature threshold is reached. The controller 324 then closes control valve 326 to terminate heat flow transfer along heat flow path 318, and opens control valve 328 to transfer heat from the heat source 320 to the electrocaloric elements. The above steps can be optionally repeated until a target temperature of the conditioned space or thermal target (which can be either the heat source or the heat sink) is reached.
While the present disclosure has been described in detail in connection with only a limited number of embodiments, it should be readily understood that the present disclosure is not limited to such disclosed embodiments. Rather, the present disclosure can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the present disclosure. Additionally, while various embodiments of the present disclosure have been described, it is to be understood that aspects of the present disclosure may include only some of the described embodiments. Accordingly, the present disclosure is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2015/067185 | 12/21/2015 | WO | 00 |