This invention relates in general to dechlorination of water.
Chlorine is the most common disinfectant applied to municipal wastewater effluents. Because most municipal wastewater plants do not practice nitrification, the applied chlorine (˜0.2 mM) reacts rapidly with the substantial ammonia concentrations in these waters (˜2 mM)2 to form monochloramine (NH2Cl) as the dominant disinfectant species. After disinfection, utilities typically add sodium bisulfite (NaHSO3) to degrade the residual disinfectants (equation 1) and prevent mortality of aquatic organisms when the effluent is discharged to receiving waters.
HSO3−NH2Cl+H2O→Cl−NH4++SO42−+H+ (1)
Although effective, dechlorination using bisulfite (HSO3−) features several drawbacks, including the cost of purchasing and shipping NaHSO3, and the CO2 emissions associated with transport of NaHSO3 to the site. Moreover, discharge of the sulfate produced as a byproduct of bisulfite dechlorination (equation 1) can increase the total dissolved solids (TDS) in the receiving water, reducing the quality of the receiving water as a source water for downstream drinking water utilities.
The use of sodium bisulfite as an electron donor to quench chloramine disinfectant residuals in municipal wastewater effluents prior to discharge incurs the cost of purchasing and transporting bisulfite to the utility and increases the loading of salts to the receiving water. In one embodiment, the inventors quenched chloramine residuals within a reductive electrochemical reactor, which supplied electrons via a stainless steel cathode. Under potentiostatic conditions, electrochemical dechlorination rates were maximized at −1.17 V vs. Standard Hydrogen Electrode (SHE), where 40 μM chloramines (2.8 mg/L as Cl2) were converted to ammonia and chloride within 25 min. Dechlorination rates increased as the specific surface area of the stainless steel electrodes increased, and were higher for 201-grade stainless steel than other grades of stainless steel. Dechlorination rates were similar across pH (5.6-8.7) and ionic strength (0.9-12.4 mM) conditions relevant to wastewater. Dechlorination rates on a comparable electrode surface area to water volume basis were not affected by the removal of an ion exchange membrane separating anode and cathode chambers. Under galvanostatic conditions (50 mA), quenching of chloramines in authentic secondary effluents was achieved within ˜3 minutes. Operational cost estimates indicated that electrochemical dechlorination may be a competitive alternative to bisulfite, particularly in locations where electricity costs are low. Further optimization of the electrode and reactor design could reduce the electricity cost and facilitate scale-up.
In another embodiment, the inventors provide a method of electrochemical dechlorination of water. Dechlorination of water, containing chlorine or chloramine, in an electrochemical reactor with a cathode and an anode, is performed by passing electrons directly from an electrical grid to the chlorine or the chloramine via the cathode, where the dechlorination for the chlorine is defined by HOCl+2e−→Cl−+OH−, and wherein the dechlorination for the chloramine is defined by NH2Cl+H++2e−→Cl−+NH3. The cathode can be a stainless steel cathode. In one variation, the cathode and the anode are separated by a cation-exchange membrane.
The primary advantage of the embodiment is that wastewater can be dechlorinated using power from the electric grid without the addition of external chemicals, thereby avoiding the cost of the chemicals, their transport, and the presence of their degradation products in the effluent water.
Electrochemical treatment systems can be attractive for water and wastewater treatment due to their potential to avoid the purchase and transportation of chemical reagents. However, they have rarely been implemented at full-scale. Research on environmental applications of electrochemical treatment systems has focused on oxidative (anodic) processes for the degradation of contaminants occurring at low concentrations. Challenges for such anodic applications include (1) the use of expensive anode materials (e.g., boron-doped diamond), (2) low efficiencies that result from high concentration constituents (e.g., natural organic matter) outcompeting target organics for reaction at anode surfaces, and (3) production of undesirable oxidation products (e.g., chlorate and trihalomethanes) from oxidation of chloride. Electrochemical systems using inexpensive electrode materials to target reduction of constituents that occur at significant concentrations (>1 μM) may prevent these challenges.
For dechlorination of wastewater, HSO3− serves ultimately as a source of electrons for the reduction of NH2Cl to produce ammonium (NH4+) and chloride (Cl−) as harmless byproducts (equation 1). Electrochemical reduction could achieve dechlorination by passing electrons directly from the electric grid to NH2Cl via a cathode (equation 2), thereby avoiding the cost and CO2 emissions associated with purchase and transport of NaHSO3 and minimizing the increase in TDS in receiving waters associated with discharge of municipal wastewater effluents. Research on the electrochemical reduction of NH2Cl has been limited to the use of cyclic voltammetry to determine that NH2Cl reduction using different electrode materials occurs at +0.05 V vs. Standard Hydrogen Electrode (V/SHE) for poly(3,4-ethylenedioxythiophene) (PEDOT) electrodes, +0.08 V/SHE for platinum electrodes, and +0.24 V/SHE for gold electrodes. To the best of the inventors' knowledge, research has not evaluated electrochemical reduction of NH2Cl as a method of wastewater dechlorination.
2e−+NH2Cl+2H+→Cl−+NH4+ (2)
In this invention, the inventors assessed the potential of electrochemical reduction as an alternative to bisulfite reduction for dechlorination of municipal wastewater effluent. The objective was to determine whether electrochemical dechlorination of municipal wastewater could be accomplished over timescales (<1 h) feasible for full-scale wastewater treatment using stainless steel as a low-cost material for cathode construction. In addition to assessing the effect of electrochemical treatment conditions (e.g., voltage, ionic strength, stainless steel materials) on NH2Cl dechlorination, the work evaluated dechlorination within authentic chloraminated municipal wastewater effluents. First the experimental work and methods are described.
Materials
Sodium hypochlorite (NaOCl, ˜5%), ammonium chloride (NH4Cl), sodium phosphate dibasic anhydrous (Na2HPO4), and sodium phosphate monobasic monohydrate (NaH2PO4) were purchased from Fisher Scientific (Hampton, N.H.).
Potassium phosphate monobasic was purchased from Sigma Aldrich (St. Louis, Mo.). Potassium iodide was purchased from Acros Organics (Geel, Belgium). Ammonia kits (TNT830, low-range) and N,N-diethyl-p-phenylenediamine, oxalic acid salts (DPD oxalate) were purchased from Hach Company (Loveland, Colo.).
Stock hypochlorite solutions in deionized water were standardized using a Cary 60 UV-visible spectrophotometer by UV absorbance at 292 nm (ε292nm=365 M−1 cm−1). Monochloramine stock solutions (20 mM) were prepared daily by adding one drop of sodium hypochlorite at a time to a well-mixed ammonium chloride solution at a 1:1.2 molar ratio. Stock solutions were periodically standardized by measuring the UV absorbance at the absorption maxima of monochloramine (245 nm) and dichloramine (295 nm) to validate that dichloramine constituted <5% of total chloramines. The total chlorine residual in samples collected from the reactor was measured using the DPD colorimetric method11 after diluting samples five-fold in deionized water.
Grab samples of secondary municipal wastewater effluent were collected at two treatment facilities. At Plant 1, the nitrified secondary effluent sample was collected after additional treatment by microfiltration at the facility. Although the wastewater was fully nitrified, a small chloramine residual (˜2 mg/L as Cl2) was added to the wastewater upstream of microfiltration, but the residual had dissipated prior to the use of this wastewater in experiments, resulting in a small, but measurable ammonia concentration. At Plant 2, a non-nitrified secondary effluent sample was collected prior to disinfectant addition. Table 1 provides basic water quality information for the two samples.
Electrochemical Treatment
The electrochemical treatment system has a rectangular chamber (8 cm long×3.5 cm wide×3.75 cm deep) produced by a 3D printer (ELEGOO, Shenzhen, China) using a photopolymer resin (ELEGOO, Shenzhen, China). Unless otherwise stated, the reactor was split into anode and cathode chambers (42.5 mL each) using a cation exchange membrane (Ultrex CMI-7000, Membranes International, Ringwood, N.J.). Two flat-plate electrodes (8 cm×3.5 cm) constructed from perforated stainless steel sheets (304 grade, 0.061 cm thickness, 0.16 cm diameter, and staggered holes with a 0.28 cm center-to-center distance; McMaster-Carr, catalog number 9358T11) were placed in the anode and cathode chambers separated by 3 cm. To evaluate the effect of different grades of stainless steel, some experiments used 201 and 430 grade stainless steel perforated sheets with the same dimensions and hole patterns (Boegger Industech Limited, Anping, Hebei, China); Table 2 provides the elemental composition of the different grades of stainless steel. The overall stainless steel surface area for each of these stainless steel electrodes was 39.2 cm2, accounting for the holes and both sides of each plate. To evaluate the effect of electrode surface area, additional experiments employed ScotchBrite 20 g stainless steel scrubbers (410 grade stainless steel; 80 cm2/g specific surface area; catalogue number 214C, 3M Company, St. Paul, Minn., USA) cut to different sizes to serve as cathodes. The reactor components were joined using chemical-resistant fluoroelastomer gaskets (McMaster-Carr, catalogue number 9473K63).
Prior to each experiment, the reactor chamber was rinsed three times with deionized water. For many experiments, the anode and cathode chambers were filled with deionized water buffered with 7 mM monopotassium phosphate. This buffer concentration approximates the ionic strength of municipal wastewater. For example, 7 mM NaCl would equal a total dissolved solids (TDS) concentration of 400 mg/L. Other experiments evaluated the effect of solution conditions (e.g., pH, electrolyte constitution) and treatment of municipal wastewater. Anolyte and catholyte were stirred throughout the treatment using Teflon-coated magnetic stir bars. A saturated Ag/AgCl reference electrode (CHI111P, porous Teflon tip, CH Instruments, Austin, Tex.) was placed 0.25 cm from the cathode, and the porous frit prevented direct contact with the electrode. A portion of each electrode extended above the reactor for attachment of potentiostat leads without contact with the solution (
Results
Effect of applied voltage and presence or absence of an ion exchange membrane. Initial experiments involved separation of the anode and cathode by a cation exchange (IX) membrane with both catholyte and anolyte having deionized water containing 7 mM phosphate buffer adjusted to pH 7, but only the catholyte containing 40 μM NH2Cl (2.85 mg/L as Cl2). In a control involving no application of a voltage to the cathode, <10% degradation of NH2Cl was observed (
2H2O→4H++O2+4e− (3)
The cation exchange membrane prevents the oxidation of chloride to undesirable oxidation byproducts by blocking transport of chloride from the catholyte to the anolyte. However, in addition to producing a pH gradient across the membrane, the ion exchange membrane complicates the scale-up for electrochemical systems. The removal of the cation exchange membrane converts what were originally separate anode and cathode compartments into a single chamber. The experiment involving application of −1.17 V/SHE to the cathode was repeated without the cation exchange membrane using an electrolyte that has deionized water containing 40 μM NH2Cl buffered with 7 mM phosphate buffer throughout this single chamber. The pH of the electrolyte remained at 7 throughout the reaction. The timescale for NH2Cl degradation increased (
Reaction products: The inventors hypothesized that reduction via a two-electron transfer to NH2Cl would produce NH4+ and Cl− (equation 2). However, several other reaction pathways could form NO2−, NO3− and/or chlorinated byproducts, including chlorite (ClO2−) and chlorate (ClO3−). For example, a one-electron reduction at the cathode could form NH2• and Cl− (equation 4). NH2• rapidly reacts with dissolved oxygen (1.2×108 M−1 s−1) to form NH2OO• (equation 5), which decays to form NO• and ultimately to NO2− and NO3− via a series of subsequent steps (equations 6-9).12-14 Oxidation of NH4+ at the anode could also form NO2− and NO3−. Oxidation of Cl− at the anode could form HOCl (equation 10), which could react with NH4+ to reform NH2Cl (equation 11). Alternatively, oxidation of OCl− could form chlorite (ClO2−) and chlorate (ClO3−) via a • OCl intermediate (equation 12).15
NH2Cl+e−→NH2•+Cl− (4)
NH2•+O2→NH2OO• (5)
NH2OO•→NO•+H2O (6)
2NO•+O2→2NO2 (7)
2NO2•→N2O4 (8)
N2O4+H2O→NO2−+NO3−+H2O (9)
Cl−+H2O→HOCl+2e−+H+ (10)
HOCl+NH4+→NH2Cl+H2O+H+ (11)
OCl−→•OCl+e−→→ClO2−→→ClO3− (12)
To characterize reaction products, the experiment without the ion exchange membrane (−1.17 V/SHE) was repeated with 100 μM NH2Cl for 2 h, after which no measurable residual chloramines were detected. The ammonia measured after the experiment accounted for 83% (±3% range of experimental duplicates) of the 120 μM total ammonia in the initial NH2Cl solution, indicating that ammonia was the predominant product. Nitrite and nitrate concentrations were <2 μM, such that they could account for <4% of the total ammonia. A control without application of a potential to the electrodes indicated 10% loss of NH2Cl over 2 h, likely due to volatilization. These results indicate that NH4+ production by the two-electron reduction (equation 2) was favored over NH2• formation by the one-electron reduction pathway (equation 4), and that NH4+ oxidation to NO2 and NO3 at the anode was negligible. Moreover, ClO2− and ClO3− were not detectable (<1 μM).
To further evaluate the potential for Cl oxidation at the anode, the experiment without the ion exchange membrane (−1.17 V/SHE) was repeated for 40 min with either 1) 500 μM NH4Cl in 7 mM phosphate buffer, or 2) with 1 mM NaHCO3 and 2 mM NaCl (representing salt levels in source waters). In neither case were chlorine or chloramine residuals, ClO2− or ClO3− detected, indicating that Cl oxidation at the anode was not significant.
Effect of Reaction Conditions and Electrode Design
NH2Cl occurs in equilibrium with dichloramine (NHCl2; equation 13). NHCl2 is a minor species (<10%) at pH≥7, but becomes dominant at lower pH. For initial pH values of 5.6, 7.0, and 8.7, the pH changed by <10% over 75 min during experiments involving application of −1.17 V/SHE to the cathode using 304-grade stainless steel plates as anode and cathode without an ion exchange membrane to treat the 100 μM NH2Cl added to the 7 mM phosphate. The degradation of chloramines was similar over these three pH values (
Increasing ionic strength can promote electrochemical reactions by reducing the solution resistance. The ionic strength of 7 mM phosphate buffer at pH 7 is 12.4 mM. To evaluate the impact of ionic strength, decay of 40 μM NH2Cl without an ion exchange membrane in deionized water at pH 7 containing (1) 1 mM NaHCO3 (0.92 mM ionic strength) was also evaluated, (2) 1 mM NaHCO3 with 2 mM NaCl (2.9 mM ionic strength), and (3) 1 mM NaHCO3 with 4 mM NaCl (4.9 mM ionic strength). The NaHCO3 and NaCl concentrations were selected to encompass NaHCO3 buffer concentrations and NaCl concentrations characteristic of natural waters and wastewaters; for example, 4 mM NaCl represents 232 mg/L total dissolved solids (TDS). The results do not demonstrate a strong dependence on ionic strength (
The effect of electrode surface area was analyzed by varying the mass of the 410-grade stainless steel scrubber for the anodes and cathodes, including 1.6 g (128 cm2), 2.9 g (232 cm2), 3.9 g (312 cm2), and 5.9 g (472 cm2) for each electrode. These experiments involved application of −1.17 V/SHE to the cathode without an ion exchange membrane; when normalized to the 85 mL volume of electrolyte, these electrode surface areas corresponded to 1.5 cm2/cm3, 2.7 cm2/cm3, 3.7 cm2/cm3 and 5.6 cm2/cm3.
The choice of electrode material influences a system's electrocatalytic performance. The performance of four grades of stainless steel (201, 304, 410 and 430 grades) was tested as electrodes. These grades differ in their elemental compositions (Table 2). These differences can impact electron transfer, and therefore may affect chloramine reduction rates. Grades 304 and 201 are austenitic stainless steels; both contain high levels of chromium (16-18%), but 304-grade contains ˜8% nickel and ˜2% manganese, while 201-grade contains ˜4% nickel and ˜6.5% manganese. Grade 410 is a martensitic stainless steel with the lowest amount of chromium (11.5-13.5%). Grade 430 is a ferritic stainless steel containing 16-18% chromium but no significant nickel or manganese. The surface areas for each of the stainless steel plate materials (201, 304 and 430 grades) was consistent at 39.2 cm2 for each electrode. For the 410-grade stainless steel scrubber electrodes, the surface area for each electrode was 128 cm2; at lower surface areas, the mass of electrode was too small, such that a significant fraction of the total mass of electrode might extend above the electrolyte as samples were removed for analysis.
When −1.17 V/SHE was applied to the cathode without an ion exchange membrane, degradation of 40 μM NH2Cl was fastest for the 201-grade stainless steel electrodes (
Treatment of authentic chloraminated wastewater effluents: Experiments with two authentic secondary municipal wastewater effluents were conducted under galvanostatic (constant current) conditions to characterize the timescale of the treatment, determine figures of merit (e.g., current efficiency), and to develop initial estimates of the cost for electrical power for comparison to the cost of bisulfite. Galvanostatic operation is a likely mode of operation for treatment in practice. Each effluent was treated using 410-grade stainless steel scrubbers as cathode and anode (3.9 g or 312 cm2 each) without an ion exchange membrane with a constant current of 50 mA. Each wastewater effluent was treated four times, with no significant loss of performance noted over the four replicates;
Treatment of the nitrified effluent (Plant 1; 50 μM NH2Cl) achieved 68% degradation of chloramines within 1 min and 93% removal within 2 min. Degradation was slower in the non-nitrified effluent (Plant 2; 34 μM NH2Cl), reaching 79% in 4 min. Regardless, in both cases degradation was achieved over <10 min timescales, a timescale relevant to potential future applications for treating continuous wastewater flows at full-scale treatment facilities. The current density was 0.16 mA/cm2 (relative to the surface area of the cathode). Based upon a two-electron transfer to NH2Cl (equation 2), the current efficiencies were 13% for Plant 1 and 4% for Plant 2. Over the four experimental replicates, the full-cell voltages averaged 3.1 V for Plant 1 and 2.8 V for Plant 2. Electrochemical treatment of Plant 1 water for 2 min would require 0.061 kWh/m3, while treatment of Plant 2 water for 4 min would require 0.11 kWh/m3.
The cost of sodium bisulfite is ˜$0.50/L; based upon the 1:1 stoichiometry required for dechlorination of NH2Cl (equation 1), the cost to treat 106 L (1 ML) would be $6.54/ML for Plant 1 wastewater (50 μM NH2Cl) and $4.44/ML for Plant 2 wastewater (34 μM NH2Cl). It has been reported that the cost utilities in the United States pay for electrical power varies significantly, from $0.062/kWh for one utility in Texas to $0.134/kWh for another utility in California. For $0.062/kWh, treatment of Plant 1 water for 2 min would cost $3.77/ML, less than the cost for dechlorination by bisulfite. However, electrochemical treatment would be more expensive under other scenarios. For example, treatment of Plant 2 water for 4 min would cost $6.81/ML. At $0.134/kWh, the costs for treating the waters would be $8.15/ML for Plant 1 and $14.71/ML for Plant 2. Thus, based on reagent and electricity costs, whether electrochemical dechlorination could be cost-competitive with dechlorination by bisulfite depends strongly on the cost of electrical power and the specific wastewater.
There is limited room for further optimization of dechlorination by bisulfite; however, it is important to note that there is significant room to further optimize the electrochemical treatment system. For example, power costs increase with the full-cell voltage (FCV), which includes the equilibrium potential for the electrochemical reaction (V0), the overpotentials at the cathode (ηc) and anode (ηa), and the voltage drop associated with the solution resistance (iRsol; equation 13). The solution resistance (Rsol) correlates with the ionic resistivity of the electrolyte (p) and the spacing between electrodes (1), and inversely with the planar area of the electrodes (A) (equation 14). The non-planar 410-grade stainless steel scrubbers were used as electrodes for treating the wastewater samples due to their high surface areas, but they were not amenable to optimization of the spacing between the electrodes. When 304-grade stainless steel plates were used as anode and cathode, the full-cell voltage measured under galvanostatic conditions (50 mA) with Plant 2 wastewater declined from 12.4 V to 4.1 V as the spacing of the electrodes decreased from 3 cm to 0.6 cm. This type of optimization of the electrode configuration, together with further optimization of the specific surface area of the stainless steel electrodes (
This application claims priority from U.S. Provisional Patent Application 63/236,025 filed Aug. 23, 2021, which is incorporated herein by reference.
Number | Date | Country | |
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63236025 | Aug 2021 | US |