This invention relates to electrochemical analysis without reagents for monitoring pollution.
Disasters like those that occurred in Flint, Mich. reaffirmed the importance of monitoring pollutants in the environment. Current methods of electrochemical analysis require sensitive, expensive sensors that require frequent maintenance to detect lead (Pb)—the contaminant that caused the problems in Flint. This invention enables detection in the field or even remotely of analytes at concentrations as low as parts per trillion, well below EPA guidelines. Furthermore, since no reagents need to be added, it is better from an environmental, maintenance, durability and end user standpoint.
Currently nanosensor electrodes are available but they have not been integrated into sensor systems that enables detection of analytes at concentrations as low as parts per trillion without using reagents. Nor has the work been done to increase the electrochemical gradient, reduce double layer capacitance or decrease the Nernst layer, prevent fouling of the electrodes, reduce edge effects and ensure that the working electrode does not passivate. Here sensor arrays are used as the working electrode and the counter electrode is kept very close and the fluid to be analyzed are all put together to increase the electrochemical gradients. The analytes, especially heavy metals are detected at concentrations as low as parts per trillion in very low conductivity fluids without reagents. This technology can be combined with wireless communication means and the IOT (Internet of Things) to give real time snapshots of pollution without the use of reagents.
A major limitation of microelectrodes or nanoelectrodes is that they are very vulnerable to fouling and/or contamination. This problem is solved in the present invention by utilizing multiple filtration methods and a reducing the amount of fluid required for analysis. It is axiomatic that the reduction of the fluid to be tested results in a drop of impurities contacting the sensors. Additionally, a protocol was developed to clean the electrodes thoroughly without any reagents. Other users of nanoelectrodes use reagents to clean the electrodes.
U.S. Pat. No. 5,670,031 discusses microfluidics but requires the use of reagents.
U.S. Pat. No. 6,110,354 Discloses related concepts in microfluidics, but requires the use of reagents and can only detect concentrations in the high part per billion range. The present invention detects contaminants in concentrations as low as parts per trillion.
U.S. Pat. No. 6,790,341 requires the use of reagents for detection.
U.S. Pat. No. 7,625,469 discloses technology developed at Sandia Laboratory. The disclosed invention required the use of reagents and was limited to very low scan rates to minimize capacitive currents, thus reducing the analytes signal. Further, the patent addressed electrode size but did not indicate as to how the electrochemical gradients could be maximized. Another problem was the fouling of the sensors and their passivation, a problem overcome by the current invention.
U.S. Pat. No. 7,435,386 discloses biosensors where the biorecognition element requires an analog of the analyte to be detected in order to operate.
U.S. Pat. No. 8,758,584 Is solely a pH sensor and will not work for analytes such as cations.
WO2019US12514 Requires PH adjustment and used acids or bases for pre-treatment and cleaning. The present invention requires only water for pre-cleaning.
U.S. Pat. No. 10,191,009 fails to measure below one part per billion, which is not acceptable for many pollutants such as mercury. Further, the technology has a high degree of error. The disclosed invention does not explain how to handle the low conductivity of natural waters. Electrochemical gradients as the driving force. See Reference Physical Electrochemistry by Eliezer Gileadi, Eq 2.4, page 9
S. Srinivasan, Fuel Cells, From Fundamentals to Applications, Springer eBooks, 2006, ISBN 978-0-387-35402-6,[1] Download CHAPTER 2, ELECTRODE/ELECTROLYTE INTERFACES: STRUCTURE AND KINETICS OF CHARGE TRANSFER
Integration of a surface acoustic wave biosensor in a microfluidic polymer chip Biosensors and Bioelectronics 22 (2006) 227-232 Kerstin Lange, Guido Blaess, Achim Voigt, Reiner Gotzen, Michael Rapp
It is an object of the invention to provide a method and apparatus that can detect analytes using electrochemical means without the use of reagents.
It is a further object of the invention to provide a method and apparatus that can be located remotely and has little required maintenance for repeated operation.
It is a further object of the invention to provide a sensor comprised of nanopores that are comprised of a working electrode, counter electrode and reference electrode.
It is a further object of the invention to filter fluid to be tested through multiple filters to reduce particulate contamination.
It is a further object of the invention to transmit fluid samples to the nanopore array using a pump and/or microfluidics.
It is a further object of the invention to provide a sensor that can be connected to the internet through the cloud using cellular technology.
It is a further object of the invention to provide working and counter electrodes constructed out of porous material.
It is a further object of the invention to construct the sensor electrodes out of a low passivation material the group of materials including graphene, doped graphene, titanium dioxide, graphite, carbon, doped carbon, iridium oxide, tin oxide, polymers mixed with CNT or other polymers, including hybrids.
It is a further object of the invention to use a scan rate that is optimized to reduce the double layer capacitance and maximize the non-linear response of the nanopores.
It is a further object of the invention where the method and apparatus include a cleaning method that includes cycling the potentiostat connected to said electrodes between 10 and 100 times at very high scan rates between 100 microvolts/sec and 1 volt/sec, holding the potentiostat at an oxidation potential ranging from between 200 mv and 1000 mv and passing a stream of water filtered by reverse osmosis over the sensor.
It is an object of the invention to provide an electrochemical sensor/system which makes electrochemical detection of heavy metals and other analytes possible without the use of reagents. The fluid to be tested is passed through a fine mesh non-metallic filter to remove impurities before testing. This step prevents the sensors from becoming clogged and increases their useful service life.
The present invention solves this problem by increasing electrochemical gradients to enhance transport of ions—in case of metals—cations to the working electrode while utilizing the additional improvements: using a porous anode while maintaining the distance between the electrodes from less than 1 micron to 1 cm, using a porous cathode while maintaining the distance between the electrodes from 1 micron to 1 cm, positioning the electrodes so they do not act as parallel plate capacitors.
In another preferred embodiment, a rotating electrode is utilized to increase diffusion. Piezolectrics and/or microfluidics are used in another embodiment to increase fluid flow, stir the solution to reduce Nernst layer and increase diffusion. In another embodiment the non-linear response of the nanopores is used to increase the scan rates, while ensuring the double layer capacitance currents remain negligible.
The new generation of proposed nanopores have diameters ranging from 50 nanometers to 1 micron and will be impacted minimally by capacitive currents. These novel nanopores also provide an improved signal to noise ratio. Further, the disclosed nanopores will have enhanced mass transport, due to dominance of radial diffusion, decreased charging currents and decreased deleterious effects of solution resistance. The present invention enables new applications of ultra-small electrochemical systems. As electrodes decrease in size, radial (3-dimensional) diffusion becomes dominant and results in faster mass transport. This high rate of mass transport (diffusion) at small electrodes enables measurement of kinetics by steady-state experiments rather than by transient techniques. In principle by decreasing electrode size from micrometer to nanometer scale, study of faster electrochemical and chemical reactions should be possible. This is because the electron transfer process is less likely to be limited by the mass transport of reactant to the electrode surface at very high rates of mass transport. In another embodiment low passivation materials are used that increase the service life of the nanopore constructed sensors. These materials include graphene, doped graphene, titanium dioxide, graphite, carbon, doped carbon, iridium oxide, tin oxide, polymers mixed with CNT or other polymers, including hybrids. Clear positive test results are shown with lead detection in very low conductivity water from a reverse osmosis system.
In another embodiment, different materials are used for reference electrodes.
In another embodiment this invention is used submerged to test for heavy metals and other analytes without bringing the samples to the surface of the body of water. In another embodiment this invention is used to test air quality for hexavalent chromium and other analytes. In another embodiment digital filtering is used to improve analysis. In another embodiment the detection scans are limited to different potential ranges to minimize overlap and overloading of the sensors.
Nanosensors as described in the current art are vulnerable to contamination, need constant maintenance and as such not suitable to usage in remote, unmanned locations for environmental monitoring. The present invention claims a variety of improvements that allow detection of various analytes in a fluid or a gas (such as the atmosphere) including mercury, lead, cadmium, chromium, hexavalent chromium and other dangerous substances without the use of reagents. Additionally, the present invention includes novel method and apparatus that prevent contamination of the sensors so that these sensors can be left unmanned, without maintenance, in remote locations for testing water or the atmosphere, for long periods of time to transmit detection of dangerous substances to a central location, and act as a nervous system for the planet.
Sensor array 5 is comprised on a plurality of sensors 5, each comprising a nanopore working electrode, counter electrode and reference electrode. The sensor array 5 will be shown in additional detail in
The following discussion outlines the physics related to the geometry of the nanopore sensors necessary to practice the claimed invention. The first equation below shows how the current density relates to the Nernst diffusion layer thickness and scan rate. The decrease of dimensions of a microchannel lead to a decrease in the thickness of the Nernst layer as outlined in Biosensors and Bioelectronics 22 (2006) 227-232 Kerstin Lange, Guido Blaess, Achim Voigt, Reiner Gotzen, Michael Rapp.
The present invention enhances chemical diffusion by ensuring a very small distance between the working electrode and the outermost point of the fluid being tested.
The equation below calculates current density:
In this invention the Nernst diffusion layer is reduced by using a microchannel 19 of very small height 50-500 microns.
In the current state of the art as disclosed in U.S. Pat. No. 7,625,469, the current becomes independent of time only after the passage of significant time.
See Gileadi, Page 214, equation 14.47.
The other benefit is that due to the shorter times there is less fouling of the sensor 5 by particulates and debris.
The present invention drives ions towards working electrode 21 by using a small distance between working electrode 21 and counter electrode 18. Counter electrode 18 or working electrode 18 is constructed of a porous material, such as graphene, Ni-mesh coated with graphene, titanium mesh coated with graphene, and/or platinum mesh, so that the chemical diffusion does not get reduced. The electrochemical gradient increases as the distance between working electrode 21 and counter electrode 18 decreases.
The electrochemical gradient is given by the Nernst-planck equation
The first part of the equation is the chemical gradient and the 2nd part is the electrostatic gradient. The chemical gradient drives the analyte ions to the working electrode 21. Flux of the analyte ions J mol.
where D is the diffusion coefficient and dc/dx is the concentration gradient.
From the above equation, it is shown that reducing the area of working electrode 21 decreases the amount of flux coming to it, in turn reducing the signal, which is not desirable. Thus a non-porous counter electrode on top of the working nanopore electrode is self-defeating, as it blocks the chemical diffusion. Hence it is important to either have a porous counter-electrode 18 above it as shown in
The electrostatic gradient is stronger the closer the working electrode 21 and counter electrode 18 are to each other. In the preferred embodiment, the working electrode 21 and counter electrode 18 are separated by a distance from 1 micron to 1 cm. At this distance, the working electrode 21 and counter electrode 18 may start behaving like parallel plate capacitors, to avoid this, the invention makes sure that the current from the counter electrode is driven a direction perpendicular to that of the working electrode. Earlier patents do not address this problem. The cited Nernst-Planck equation is well known in the art and describes this approach.
In Electochemical testing there are two types of currents generated, one Faradic and the capacitive due to the double layer surrounding electrodes. The faradic currents are generated due to electrochemical reactions—oxidation or reduction. See
The capacitive current, caused by physics, is an unwanted side effect. The cause of this current is ions accumulating in front of the electrode. These ions and the electrode's charged surface form a capacitor. If the potential of the electrode is changed, for example during a potential step, the amount of charge the capacitor sores changes and a current will flow that has no chemical but only a physical meaning. This is the current that charges or discharges the capacitor also known as capacitive charging current or short capacitive current. This current decays exponentially with time. Nanoelectrodes have historically been restricted to low scan rates, especially when dealing with low conductivity solutions like drinking water. In order to reduce capacitive currents, working electrode 21 and counter electrode 18 of diameter 0.50 nm to 2 micron are used. Double layer capacitance is calculated:
C
dl
=εA/d.
Here Cdl double layer capacitance, ε is the dielectic constant, A is the area—for circular areas A=πr2. An electrode of 0.25 micron will have 1/16th the capacitance of a 1 micron electrode. Using smaller working electrodes 21 and counter electrodes 18 will allow faster scan rates. There is an added benefit of these nanopores: after a certain scan rate the current is no longer linear. A unique non-obvious feature of this invention is the ability to use a non-linear scan rate. See
A big problem in the industry are the ‘edge effects”. Many nanosensors leak current from the edges of the chips 27 as shown in
In the preferred embodiment, shown in
The present invention is designed to have a long life and to be used in remote locations with limited maintenance. To achieve this goal, the sensors must be able to be used repeatedly and as such must be clean. The preferred embodiment of the invention includes a cleaning protocol to achieve longer sensor life by reducing/removing oxidation and particulate contamination. The cleaning cycle includes running includes running stripping and oxidation cycles in RO water.
Wireless internet connected computer 7 processes the last scan to determine if the current levels shown by oxidation are in the picoamp range to determine if chip is clean. The final cleaning scan is performed by a short oxidation at about 200 mv for 25 secs. After the cleaning protocol is complete, the sensor 5 can be used for analyte testing again. This is a vast improvement over prior art cleaning methods which use acid. Acid is both dangerous for the planet, consumable (and thus requires maintenance) and reduces the sensor life.
A nervous system for the planet requires sensors 5 than can repeatably perform their analysis over a long lifespan, in harsh environments and with minimal to zero maintenance by humans. Sensors manufactured of gold (au) and other materials tend to passivate after use. The alternative approach used in the preferred embodiment of this invention is to use a non-metal for the working electrode 21. Exemplary materials include: Titanium dioxide (anastase), graphene, certain forms of carbon, doped materials, iridium oxide, polymers mixed with CNT (Carbon Nanotubes), or other polymers, including hybrids, like graphene doped with other materials. Multiple tests with graphene have shown that it can function without passivation. Graphene can first be deposited on a wafer and then using standard deposition, etching and lithography processes nanopores can be formed.
Although the present invention has been described in relation to the above disclosed preferred embodiment, many modifications in design, materials and manufacturing are possible while still maintaining the novel claimed features and advantages of the invention. The preferred embodiment is not meant to limit the claims in any way, and the claims should be given the broadest possible interpretation consistent with the language of the disclosure on the whole.
This application claims the benefit of priority to U.S. Provisional Application No. 62/822,972 filed on Mar. 24, 2019, the contents of which are incorporated herein by reference.
Number | Date | Country | |
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62822972 | Mar 2019 | US |