1. Field of the Invention
The present invention relates to an electrochemical display device capable of irreversibly switching from a first indicating state to a second indicating state and, in particular, to a non-reversible bistable electrochemical display device having a flat design which works reliably and needs comparatively little energy for switching from the first indicating state to the second indicating state.
2. Related Prior Art
Several indicating or displaying devices of different types and technologies are known in the prior art. Among these types of indicating or displaying devices there are electrochrome display devices (see e.g. DE-A-25 45 391 and DE-A-198 25 371), electroluminescent display devices (see e.g. DE-A-100 42 500), and the widely spread LCD display devices. Moreover, indicating devices are known in which the change of an indicating state results from a chemically induced change of colour (see e.g. EP-B-0 081 031 and DE-A-44 43 470).
The problem with all of the above-identified types of display devices is that maintaining one of the two indicating states requires the provision of energy of a power supply. As soon as power is no longer supplied (e.g. due to an exhaust of the power supply like a battery or the like) the display device automatically switches to the indicating state which requires no power.
In U.S. Pat. No. 4,156,559 as well as in DE-B-27 27 854 there is disclosed an electrolytic display cell comprising two parallel plates whereof one is covered by a semi-transparent electrode and whereof the other supports a counter-electrode. Between the electrode and the counter-electrode an electrolyte is arranged containing a metallic salt dissolved in a solvent. The electrode and counter-electrode are connected to the positive and negative terminals of a d.c. voltage source via a switch permitting the connection of each terminal to any one of the electrodes. Connecting the electrode of the electrolytic display device to the negative terminal of the d.c. voltage source results in a electrolytic deposition of the metallic salt of the electrolyte on the semi-transparent electrode resulting in a change of its transmissivity defining a first indicating state. If the electrode is connected to the positive terminal of the d.c. voltage source, the metallic salt disposed on the semi-transparent electrode dissolves into the electrolyte. That means an indication on the known electrolytic display device can be erased again which is a disadvantage if the switch can be operated inadvertently so that valuable information may get lost.
It is an object of the present invention to provide an electrochemical display device having a simple construction and capable of operating reliably to switch irreversibly from a first indicating state to a second indicating state.
Another object of the present invention is that the electrochemical display device consumes a comparatively small amount of energy.
A further object of the present invention is that the electrochemical display device can have a flat configuration like a flat strip, sheet or tape.
The present invention provides an electrochemical display device capable of irreversibly switching from a first indicating state to a second indicating state, wherein the device comprises:
The electrochemical display device according to the invention comprises a first substrate. The substrate within at least a part thereof is light-transmissive. Within this light-transmissive part or region of the first substrate there is arranged a first electrode of a material such that the transmissivity of the combination of the first substrate and the first electrode is less than the transmissivity of the part of the first substrate within which the first electrode is located. The first substrate or at least its surface on which the first electrode is applied, is made of an electrically insulating material.
The electrochemical display device according to the invention provides a second electrode and an electrolyte arranged between and in electrical contact with both electrodes.
Upon application of an electrical voltage to the electrode with the first electrode being connected to the positive potential and the second electrode being connected to the negative potential of a voltage source, material of the first electrode dissolves into the electrolyte resulting in at least partially exposing the first substrate thereby changing its transmissivity which can be observed as switching from a first indicating state in which the first substrate within its part covered by the first electrode has a relatively low transmissivity, to a second indicating state in which the first substrate within its part covered by the first electrode has a higher transmissivity. A feature of the electrochemical display device according to the invention is that the substrate on which the first electrode is located comprises an electrically insulating material. That means that dissolving the material of the first electrode into the electrolyte automatically results in an interruption of the electrical circuit through the electrolyte to the second electrode. More specifically, because the only conductor on the substrate side of the electrolyte, (i.e. the first electrode), is destroyed and because the surface of the substrate carrying the first electrode is electrically insulating, no current can flow through the electrolyte any longer. Consequently, switching the polarity of the electrical voltage source will not result in a reverse flow of current within those areas of the first substrate within which the first electrode is dissolved into the electrolyte i.e. is removed from the first substrate.
An electrochemical display device according to the invention may have a comparatively simple and reliably functioning construction in which the electrolytic liquid is in the form of a layer captured between two substrate layers provided with electrodes within those areas in which the substrate layers are contacted by the electrolytic liquid. The electrolytic liquid can be retained by an element that surrounds the electrolytic liquid as well as keeps it in place and also serves as a spacer element between the two substrate layers. It is preferred to arrange a porous material soaked with the electrolytic liquid between the substrate layers. Due to capillary forces, the electrolytic liquid is prevented from exiting the porous material so that the substrate layers and the annular retaining element surrounding the porous material need not to have liquid sealing properties. However, it is suitable to provide for an evaporation barrier around the electrolytic liquid which can be realised by suitable materials for the substrates, the electrodes, and the annular retaining element. Evaporation barrier materials are basically known in the art.
Moreover, the power consumption of an electrochemical display device according to the invention can be made comparatively low by using a rather thin first electrode. For this, a first electrode having a thickness within sub-micron ranges (i.e. 1 to 100 nm) is most preferred so that only a small amount of energy is required to dissolve the material of the first electrode.
Finally, dissolving of the first electrode into the electrolytic liquid can take place rather slowly further reducing the required power of the power source. In other words, for the dissolving process of the first electrode very little current flows are sufficient resulting in low power consumption. In other words, even if the battery or the like which is used as an operating voltage source for the device according to the invention, due to lifetime problems or the like other reasons generates a rather low current, it still can operate the electrochemical display device according to the invention so as to switching reliably from the first indicating state to the second indicating state.
In a preferred embodiment of the present invention, the electrochemical display device can comprise several display cells each provided with a first electrode and a second electrode. Each display cell can be provided with a first and a second electrode. However, it is also possible that all (or some of) the display cells have a common second electrode and individual first electrodes.
As already indicated above, it is preferred that the electrolytic liquid is soaked in a porous element. One example of such a porous element is a non-woven layer. Other porous elements like foam material are also possible.
Moreover, it is preferred to use substrate layers coated with metallic layers for providing the electrodes. In such a design it is possible to provide on one of the substrates an electrically conductive pad electrically insulated from the electrode on the respective substrate, wherein the electrically conductive pad is in electrical contact with the metallic layer of the other substrate when the substrates and the electrolytic liquid layer therebetween are sandwiched.
As an alternative to a porous element soaked with the electrolytic liquid, at least one of the substrates can comprise at least one recess filled with the electrolytic liquid and having a respective electrode arranged therein. In such a design the other substrate can be regarded as a cover layer for covering the recess in the substrate.
As being evident from the above, the electrolytic liquid is visible from outside through the light transmissive first substrate when the first electrode is dissolved into the electrolytic liquid. For enhancing the visibility of the electrolytic liquid, it is preferred to use a coloured electrolytic liquid.
In the assembled state, a seal is arranged around the electrolytic liquid. This seal can comprise a bonding material such as an adhesive material or a heat seal material also connecting the substrates of the electrochemical display device.
As explained above, in the electrochemical display device when the first electrode dissolves, the electrical contact to the electrolytic liquid is interrupted because the surface of the substrate on which the first electrode is located is made of an electrically-insulating material. It is possible that, during the dissolving process individual islands of material of the first electrode will remain, to which no electrical contact is provided so that they cannot dissolve into the electrolytic liquid. This can be prevented if the surface of the first electrode is rather smooth and its thickness is homogenous. However, this requires rather precise manufacturing steps for manufacturing the first electrode as well as precise assembling steps when assembling the display device.
In order to prevent the formation of isolated islands within the first electrode, it is preferred to incline the first electrode relative to the second or to curve the first electrode and its substrate so that the distance between the electrodes varies between different areas of the electrodes. The dissolving process will start within that area of the first electrode having the smallest distance to the second electrode. In order to maintain flow of current through the first electrode and the electrolytic liquid during the dissolving process, the electrical connection between the first electrode and the voltage supply should be arranged within that area of the first electrode having the largest distance to the second electrode. By way of this design a controlled dissolving gradient of the first electrode is provided, preventing the formation of islands in the first electrode.
The invention will be described in further detail referring to the drawing in which
In the Figures different electrochemical display devices according to the invention are shown wherein like parts of the individual embodiments are referred to by the same reference numerals.
The basic construction and function of an electrochemical display device according to the invention will be described referring to a first embodiment as shown in FIGS. 1 to 3.
In
The device 10 of
The metal layer 18 within the area in which it extends over the cavity 26 forms a first electrode 30 while a second electrode 32 is arranged at the bottom or at the side walls of the cavity 26. Both electrodes 30 and 32 are in physical and electrical contact with the electrolytic liquid 28.
As can be seen from
Using the materials mentioned above for the metal layer 18 and the electrolytic liquid 28, overall resistances between the metal layer 18 and the second electrode 32 of about 10 kΩ where measured. When using a typical battery voltage of about 3 V, a current of about 0.1 to 1 mA will flow. For removing a first electrode 30 having a size of about 10 mm2 and a thickness of about 50 nm, 1 to 20 seconds were found to be necessary with the above-mentioned construction of the device 10.
Instead of glass as material used for the first substrate 12, other non-electrically-conductive materials can be used such as any kind of synthetic material. Also other metals than Cr and Cu can be used for the metal layer 18. Finally, also different electrolytic liquids can be used. However, care should be taken that the metal layer 18 is inert to the electrolytic liquid 28 as long as no voltage is applied. Moreover, the materials surrounding the electrolytic liquid should provide a evaporation or diffusion barrier preventing the cavity 26 from drying out.
FIGS. 4 to 7 show a second electrochemical display device 40 in accordance with the invention. In this embodiment, the first substrate 12 partially is covered on its surface 16 by a copper layer 18 (see
The second substrate 20 is a molded plastics substrate manufactured according to the molded interconnect device (MID)-technique. With this technique it is possible to create three-dimensional printed circuit board (PCB) as well as interconnects on a plastics substrate as basically known to those skilled in the art of PCB. According to
In the assembled state (see
A voltage source 34 is connected to the conductive traces 42 and 44. Connection of the negative potential of the voltage source 34 to each of the conductive traces 42 is formed by switches 36. When closing one of these switches, the metal layer 18 within the area of the cavity 26 associated to that switch 36 will dissolve into the electrolytic liquid 28 so that the cavity and the electrolytic liquid can be seen when viewing to the device 40 from its top side.
A further electrochemical display device having a flat overall design and a simple construction with reliable functionality is shown in
A non-woven pad 54 soaked with an electrolytic liquid 28 is arranged on the metal layer 52 of the second substrate 20. The electrolytic liquid can be water, salt water or other electrolytes as known to those skilled in the art. The non-woven pad 54 can be made of any suitable fibers in particular synthetic fibers such as PP, PE, or other polymeric or polyolefin materials. The non-woven pad 54 provides a porous structure maintaining the soaked electrolytic liquid due to capillary forces.
Arranged above the non-woven pad 54 is a structured double-sided adhesive pad 56 having a through hole 58 in its center so that a surrounding frame is provided. The double-sided adhesive pad 56 is covered by a first substrate 12 also provided with a metal layer 18 on its lower side so that the metallization contacts the non-woven pad 54 and the electrolytic liquid within the area defined by the through hole 58 in the adhesive pad 56. In this example the metal layer 52 can be made from aluminum, chrome, copper or other materials by means of a physical vapour deposition or chemical vapour deposition or other processes. The thickness of the metal layer 52 is in the order of 10 to 500 nm. Other thickness ranges are possible as long as the metal layer 52 reduces the transmissivity of the light-transmissive film layer of substrate 20 which in turn preferably has a thickness in the range of 50 μm to 1 mm.
When applying electric voltage from voltage source 34 to the metallizations of both substrates 12 and 20 (which metallizations are electrically insulated by the structured double-sided adhesive pad 56 outside the area of the non-woven pad 54 and the electrolytic liquid 28), the metal layer 18 within its area defining the first electrode 30 will dissolve into the electrolytic liquid 28 so that the pad 54 and the electrolytic liquid 28 can be seen from the top side of the device 50.
A further embodiment of the present invention is shown in
Four non-woven pads 54 soaked with electrolytic liquid are arranged so as to cover the second electrodes 32 and the area of the PCB substrate 20 surrounding each of the electrodes 32.
Over the arrangement of the non-woven pads 54, a double-sided adhesive pad 56 is located provided with four through-holes 58 aligned with the non-woven pads 54. The adhesive pad 56 is covered by the transparent substrate 12 coated with a metal layer 18 on its lower side. The metal layer contacts all of the non-woven pads 54 and, accordingly, the electrolytic liquid soaked therein as well as the additional conductive trace 44 of the PCB substrate 20. The other areas of the metal layer 18 are electrically insulated from the PCB substrate 20 by way of the adhesive pad 56.
When applying an electrical voltage between the conductive trace 44 and one of the conductive traces 42, an electrical current flows through the electrolytic liquid of the non-woven pad 54 associated to the respective conductive trace 42 resulting in a removal of the metal layer 18 within the area covering the associated non-woven pad 54 so that the pad 54 and the electrolytic liquid is visible through the light-transmissive substrate 12.
Another embodiment of the present invention is shown in
As can be seen from
Another embodiment of the present invention shall be explained in more detail referring to FIGS. 12 to 14. This embodiment relates to a electrochemical display device 80 provided in a matrix-like structure and including an electrically insulating light-transmissive first substrate 12 and a second substrate 20. Both substrates 12 and 20 are structured on their respective confronting surfaces 16,22 with parallel first channels 82 and parallel second channels 84, respectively, wherein both sets of channels 82,84 are crossing each other. At least the bottom areas 86 of the first channels 82 of the first substrate 12 are covered by a metal coating 18 of any suitable material interacting with an electrolytic liquid when applying an electrical voltage. Also at least the bottom surface 88 and/or the side surfaces 90 of the second channels 84 are covered by a metal coating 32. The metal coatings 18 and 32 provide first and second electrodes of each of the channels 82 and 84.
The substrates 12 and 20 are arranged such that the channels 82 and 84 cross each other. The space defined by the channels between the substrates 12 and 20 is filled with an electrolytic liquid 28 (not shown in
The electrodes 30 and 32 of the substrates 12 and 20, respectively, can be controlled like line and column electrodes of a matrix display.
Another specific feature which can also be used in connection with the embodiments shown in FIGS. 1 to 11 will be described hereinbelow referring to
The electrochemical display device according to the invention can be used generally for indicating purposes. One purpose for example is the use of the device as a time indicator. In a time indicator, the switch for applying electrical voltage to the device is controlled based on the lapse of a predetermined period of time. In such an application it is possible to display ageing or lifetime of a product. One specific use for a time indicator is an indicating means for indicating the age of blood or other material in a vessel.
Although the invention has been described and illustrated with reference to specific illustrative embodiments thereof, it is not intended that the invention be limited to those illustrative embodiments. Those skilled in the art will recognise that variations and modifications can be made without departing from the true scope of the invention as defined by the claims that follow. It is therefore intended to include within the invention all such variations and modifications as fall within the scope of the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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03021892.9 | Sep 2003 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US04/30019 | 9/14/2004 | WO | 3/21/2006 |