Patent Grant
9496106
Pursuant to 35 U.S.C. §119(a), this application claims the benefit of earlier filing date and right of priority to Korean Application No. 10-2013-0109943, filed on Sep. 12, 2013, the contents of which are all hereby incorporated by reference herein in its entirety.
1. Field of the Disclosure
The present disclosure relates to a vacuum interrupter for enhancing arc extinction and break performance.
2. Background of the Disclosure
Generally, a vacuum circuit breaker is a type of circuit breaker that is provided in a high-voltage power system, and when a risk condition such as short circuit or an overcurrent occurs, breaks a circuit to protect the power system. The vacuum circuit breaker is designed to have excellent insulation performance and arc extinction capability in a vacuum state.
The vacuum circuit breaker includes a vacuum interrupter as an essential element. The vacuum interrupter includes a fixing electrode, which performs an electricity conducting function and break function of a circuit in a sealed vacuum tube, and a movable electrode which may contact the fixed electrode or may be separated from the fixed electrode. In particular, a portion at which the fixed electrode directly contacts the movable is referred to as a contact. A high current flows in a contact of a circuit. When a flat contact in which any design is not reflected in a contact is used, a high-temperature arc is contracted by contact separation, and is fixed to the center of the float contact. This is referred to as a pinch effect. In order to prevent the pinch effect, an axial magnetic field and a radial magnetic field have been proposed as a contact shape. The axial magnetic field uses a method that immediately spread arcs to prevent the arc from being contracted, and the radial magnetic field uses a method that allows an arc to be contracted but rotates the arc to disperse arc energy.
A vacuum interrupter using the axial magnetic field has an axial magnetic electrode structure, which rotates a current in a circumference direction of an electrode to generate a magnetic flux in an axial direction, between a fixed electrode and a movable electrode. The axial-direction magnetic flux spread arcs, which are generated between electrodes, to a whole surface of an electrode contact surface, and thus prevents an electrode surface from being damaged by a concentration of arcs and enables a current to be cut off.
The axial magnetic structure is categorized into a coil type electrode structure illustrated in
An example of
An example of
In directions of the currents respectively illustrated in
As illustrated in
However, in a prior art coil type axial magnetic field electrode structure, since the number (for example, four) of the slits 41 formed in the contact electrode 40 is excessive, a process time is extended, and the manufacturing cost increases.
Moreover, dielectric strength is reduced due to a local concentration of an electric field caused by a shape of a slit.
Therefore, an aspect of the detailed description is to provide a vacuum interrupter in which extinction performance is enhanced by the spread of arcs, and a shape of a contact electrode is simply formed, thereby shortening a process time and reducing the manufacturing cost.
An aspect of the detailed description is to provide a vacuum interrupter which decreases the number of regions where a local concentration of an electric field caused by processing of a slit occurs, thereby enhancing dielectric strength.
To achieve these and other advantages and in accordance with the purpose of this specification, as embodied and broadly described herein, a vacuum interrupter includes an insulating vessel, an internal shield, a fixed electrode assembly, and a movable electrode assembly.
The insulating vessel may be a cylindrical vessel that includes an accommodating space formed therein.
The internal shield may be provided at an inner surface of the insulating vessel, and configured to shield an arc gas which is generated in the insulating vessel.
The fixed electrode assembly may be supported by a fixing shaft to be fixed to one side of the insulating vessel.
The movable electrode assembly may be movably supported by a movable shaft and at the other side of the insulating vessel.
The fixed electrode assembly or the movable electrode assembly may include a first electrode plate, a second electrode plate, a coil conductor, a first conductor connecting pin, and a second conductor connecting pin.
The first electrode plate may be connected to one end of a fixing shaft or a movable shaft.
The second electrode plate may be disposed to be separated from the first electrode plate in an axial direction.
The coil conductor may be disposed between the first electrode plate and the second electrode plate in a one-body ring shape.
The first conductor connecting pin may be connected to the first electrode plate at one side of the first conductor connecting pin, connected to the coil conductor at the other side of the first conductor connecting pin, and configured to provide an electricity conducting path.
The second conductor connecting pin may be connected to the coil conductor at one side of the second conductor connecting pin, connected to the second electrode plate at the other side of the second conductor connecting pin, and configured to provide an electricity conducting path.
The coil conductor may induce a flow of a current in a first direction and a second direction between the other side of the first conductor connecting pin and the one side of the second conductor connecting pin.
The first direction and the second direction may be mutually opposite circumference directions.
Therefore, according to an embodiment of the present invention, mutually opposite flows of currents in a circumference direction may generate opposite axial magnetic fields, and thus, arcs which are generated in a pillar shape between two electrode plates in separation can be effectively spread.
The electrode assembly may include a first supporting pin and a second supporting pin.
The first supporting pin may be connected to the first electrode plate at one side of the first supporting pin, connected to the coil conductor at the other side of the first supporting pin, and configured to maintain a certain gap between the first electrode plate and the coil conductor.
The second supporting pin may be connected to the coil conductor at one side of the second supporting pin, connected to the second electrode plate at the other side of the second supporting pin, and configured to maintain a certain gap between the second electrode plate and the coil conductor.
The first electrode plate may include a slit formed in a radius direction which crosses a flow of a current in a circumference direction.
The slit may be formed in a straight line at both sides of the first electrode plate.
The second electrode plate may include a slit formed in a direction which crosses a flow of a current in a circumference direction.
The slit may be formed in a straight line at both sides of the second electrode plate.
The first conductor connecting pin and the second conductor connecting pin may be formed of a material having relatively higher conductivity than the first supporting pin and the second supporting pin.
A current flowing in the coil conductor may be divided into two currents at the other side of the first connecting pin, and the two currents may respectively flow in a first direction and a second direction and join each other at the one side of the second conductor connecting pin, thereby generating a bidirectional axial magnetic field.
One selected from the first conductor connecting pin, the second conductor connecting pin, the first supporting pin, and the second supporting pin may include a discal body and a supporting axial part formed to protrude in an axial direction from a central portion of the discal body.
The first electrode plate or the second electrode plate may be formed in a discal shape.
As described above, in the vacuum interrupter according to the embodiments of the present invention, the bidirectional axial magnetic field is generated, and thus, the coil conductor is configured with one element. Accordingly, the electrode assembly structure is simplified in comparison with the prior art vacuum interrupter having a unidirectional axial magnetic electrode structure. Also, the number of the slits formed in the contact electrode is reduced, and thus, a process time and the cost are reduced.
Moreover, in comparison with the prior art unidirectional axial magnetic field, an effective cross-sectional area which affects the spread of arcs is enlarged, and thus, break performance can be enhanced. Also, the number of regions where a local concentration of an electric field caused by processing of a slit occurs is reduced, thereby enhancing dielectric strength.
Further scope of applicability of the present application will become more apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the disclosure, are given by way of illustration only, since various changes and modifications within the spirit and scope of the disclosure will become apparent to those skilled in the art from the detailed description.
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments and together with the description serve to explain the principles of the disclosure.
In the drawings:
Description will now be given in detail of the exemplary embodiments, with reference to the accompanying drawings. For the sake of brief description with reference to the drawings, the same or equivalent components will be provided with the same reference numbers, and description thereof will not be repeated.
The vacuum interrupter according to an embodiment of the present invention generates a bidirectional axial magnetic field to secure a wide effective area which enables the spread of arcs to be effective, thereby enhancing arc extinction performance. Also, according to an embodiment of the present invention, a structure of an electrode is simplified, and thus, a process time and the cost can be reduced.
The vacuum interrupter according to an embodiment of the present invention may include an insulating vessel 101, an internal shield 102, a fixed electrode assembly 110a, and a movable electrode assembly 110b.
The insulating vessel 101 may be formed of an insulating material such as ceramic, and forms an external appearance of the vacuum interrupter. The insulating vessel 101 may be formed in a cylindrical shape where an accommodating space is formed in the inside. Also, openings respectively formed at an upper end and lower end of the insulating vessel 101 may be respectively sealed by an upper seal cap and a lower seal cap, and thus, the inside of the insulating vessel 101 may be maintained in a vacuum state.
The internal shield 102 may be a shielding member that covers an inner surface of the insulating vessel 101 to protect the insulating vessel 101 from an arc which is caused by contact separation. The internal shield 102 may be supported by a supporting member which is provided in the insulating vessel 101.
The fixed electrode assembly 110a and the movable electrode assembly 110b may be disposed in the insulating vessel 101 to be opposite to each other in a length direction (an axial direction) of the insulating vessel 101. The fixed electrode assembly 110a may be fixed to and provided at one side of the insulating vessel 101 by a fixing shaft, and the movable electrode assembly 110b may be movably provided in an axial direction at the other side of the insulating vessel 101 by a movable shaft. The electrode assemblies 110 may be formed of a conductive material. When the electrode assemblies 110 contact each other, a current flows, and when the electrode assemblies 110 are separated from each other, the current is cut off.
In this case, the fixed electrode assembly 110a and the movable electrode assembly 110b may have the same structure. Hereinafter, therefore, the fixed electrode assembly 110a and the movable electrode assembly 110b is referred to as an electrode assembly 110 as a generic name.
The present invention relates to a vacuum interrupter that is an essential element used in a vacuum circuit breaker.
The electrode assembly 110 includes a first electrode plate 111, a second electrode plate 112, a coil conductor 113, a conductor connecting pin 114, a supporting pin 115, and a metal structure 116.
The first electrode plate 111, the coil conductor 113, and the second electrode plate 112 may be conductors which are approximately discal in shape, and may be assembled to be stacked in the increasing order of distance from a fixing shaft or a movable shaft in an axial direction. To provide a description with reference to the drawing, the first electrode plate 111 may be disposed at a lower portion, the coil conductor 113 may be disposed at a middle portion, and a second electrode 112 may be disposed at an upper portion.
The first electrode plate 111 may be formed in a discal shape where one surface is formed to be rounded, and may be fixed to and disposed at the fixing shaft or the movable shaft. A receiving part may be formed in a groove shape, which is slightly recessed in a thickness direction, at a central portion of one surface of the first electrode plate 111. One end of the metal structure 116 may be disposed at the receiving part.
Moreover, the first electrode plate 111 may include a pair of slits 117. The slits 117 may be cut in a straight-line shape in a radius direction from a central portion of the first electrode plate 111. That is, when an eddy current generated by the first electrode plate 111 flows in a circumference direction through a radius-direction slit 117 (a cap which has a thin width and a long length) which is formed by cutting a portion of the first electrode plate 111, the slits 117 cuts off the flow of the eddy current, thereby preventing the eddy current from being generated.
The second electrode plate 112 fundamentally has the same structure and shape as those of the first electrode plate 111, and thus, its detailed description is not provided. The first electrode plate 111 may be connected to the fixing shaft or the movable shaft, and the second electrode plate 112 may be supported in a shape which is stacked on and coupled to the coil conductor 113. Also, the second electrode plate 112 may directly contact or may be separated from a second electrode plate 112 of a correspondent electrode assembly 110, and conducts or cuts off a current. In this case, the second electrode plate 112 is referred to as a contact electrode or a contact.
The coil conductor 113 may be formed in a one-body ring shape, and acts as a driving force of generating an axial magnetic field by allowing a current to flow in the circumference direction.
In particular, the coil conductor 113 may allow currents to flow in mutually opposite directions along the circumference direction from one side to the other side of a ring, thereby generating a bidirectional axial magnetic field. A description on the bidirectional axial magnetic field will be made below in detail along with a flow path of a current.
The conductor connecting pin 114 may include a first conductor connecting pin 114a and a second conductor connecting pin 114b. The first conductor connecting pin 114a may be formed of a conductive material between the first electrode plate 111 and the coil conductor 113, and the second conductor connecting pin 114b may be formed of a conductive material between the coil conductor 113 and the second electrode plate 112. Therefore, an electricity conducting path may be secured between the electrode plate and the coil conductor 113.
According to an embodiment, the first conductor connecting pin 114a may include a discal body, which has a relatively far smaller diameter than that of the electrode plate and a thickness which is thin compared to the diameter, and a supporting axial part which is formed to extend in an axial direction from central portions of one surface and the other surface of the discal body with the discal body therebetween. The first conductor connecting pin 114a may be fitting-coupled to the first electrode plate 111 and the coil conductor 113, and supported by the supporting axial part. Also, the first conductor connecting pin 114a may be disposed at a central side of an edge in the circumference direction when the first electrode plate 111 is divided by half by the slit 117.
The second conductor connecting pin 114b is formed in the same structure and shape as those of the first conductor connecting pin 114a, and has the same function as that of the first conductor connecting pin 114a. Thus, a description on the second conductor connecting pin 114b is not provided. The second conductor connecting pin 114b may be disposed on a plane, which differs from a plane of the first conductor connecting pine 114a, to be opposite to the first conductor connecting pin 114a with the coil conductor 113 therebetween.
For example, the first conductor connecting pin 114a may be disposed between the first electrode plate 111 and the coil conductor 113, and the second conductor connecting pin 114b may be disposed between the coil conductor 113 and the second electrode plate 112. The first and second conductor connecting pins 114a and 114b may be disposed on different planes with the coil conductor 113 therebetween to be opposite to each other with an interval of 180 degrees in the circumference direction.
The supporting pin 115 may include a first supporting pin 115a and a second supporting pin 115b. The first and second supporting pins 115a and 115b may be disposed between the electrode plate and the coil conductor 113, and may support the electrode plate and the coil conductor 113. In this case, a structure and shape of each of the first and second supporting pins 115a and 115b may be the same as those of the conductor connecting pin 114.
For example, the first supporting pin 115a may be disposed between the first electrode plate 111 and the coil conductor 113 to be opposite to the first conductor connecting pin 114a with an interval of 180 degrees in the circumference direction, and the second supporting pin 115b may be disposed between the coil conductor 113 and the second electrode plate 112 to be opposite to the second conductor connecting pin 114b with an interval of 180 degrees in the circumference direction. Therefore, the first and second supporting pins 115a and 115b may support the first electrode plate 111 and the coil conductor 113 so that a certain gap is maintained between the first electrode plate 111 and the coil conductor 113. In this case, the supporting pin 115 may be formed of an insulating material.
Here, the first and second conductor connecting pins 114a and 114b may be formed of, for example, copper. The first and second supporting pins 115a and 115b may be formed of a material having lower conductivity than that of copper. Therefore, a current flows to the first and second conductor connecting pins 114a and 114b.
The metal structure 116 may be disposed between the first electrode plate 111 and the second electrode plate 112 to pass through an internal hole of the coil conductor 113, may support the first electrode plate 111 and the second electrode plate 112, and may reinforce the inside of an electrode.
The metal structure 116 may include planar contact parts, which are respectively formed at one end and the other end of the metal structure 116 in an axial direction, and a middle side part which is concavely formed continuously along the circumference direction at a central portion between the contact parts to have a certain curvature. In this case, one of the contact parts may contact one surface of the first electrode 111 and support the first electrode 111, and the other may contact one surface of the second electrode 112 and support the second electrode 112. In particular, one end (a lower end in the drawing) of the metal structure 116 may have a relatively smaller diameter than that of the other end (an upper end in the drawing) of the metal structure 116, and thus, the metal structure 112 can better endure an impact which is applied when one of the second electrodes 112 contacts the other second electrode 112 which is a correspondent electrode.
A function of the electrode assembly 110 having the above-described structure and a flow path of a current therein will be described in detail.
In the vacuum interrupter, when the movable electrode assembly 110b is connected to a power source and the fixed electrode assembly 110a is connected to a load, a current flows in a direction from the movable electrode assembly 110b to the fixed electrode assembly 110a.
When the movable electrode assembly 110b is moved in the axial direction (i.e., an up direction) by an actuator (not shown) and inside the insulating vessel 101, contacts contact each other, and thus, a current flows. On the other hand, when the movable electrode assembly 110b is moved in a down direction, the contacts are separated from each other, and thus, the current is cut off.
In this case, when the contacts are separated from each other, namely, when the second electrode plate 112 of the movable electrode assembly 110b is separated from the second electrode plate 112 of the fixed electrode assembly 110a, metal arc vapor occurs between the contacts.
As described above, in a flat contact which any design is not reflected, an arc is contracted at a contact center due to a pin effect, and for this reason, an electrode surface is damaged by a concentration of the arc.
However, in the electrode structure according to an embodiment of the present invention, arcs are spread by an axial magnetic field, particularly, a bidirectional axial magnetic field, thereby enhancing arc extinction performance.
First, a flow path of a current will be described in detail. Hereinafter, for understanding and convenience of description, the first electrode plate 111 is referred to as a supporting electrode plate 111, and the second electrode plate 112 is referred to as a contact electrode plate 112.
A current I flows into the supporting electrode plate 111 connected to the movable shaft, and the flowed current I flows into one side of the coil conductor 113 through the first conductor connecting pin 114a. In this case, the one side of the coil conductor 113 is a portion which directly contacts and is coupled to the first conductor connecting pin 114a.
The current I flowed into coil conductor 113 is divided by I/2 at the one side of the coil conductor 113, and then, the divided currents “I/2” rotate in mutually opposite directions along the circumference direction toward the second conductor connecting pin 114b which is disposed to be opposite to the first conductor connecting pin 114a with an interval of 180 degrees in the circumference direction, and join the other side of the coil conductor 113. In this case, the other side of the coil conductor 113 is a portion that directly contacts and is coupled to the second conductor connecting pin 114b.
Subsequently, the joined current I flows into a contact supporting plate through the second conductor connecting pin 114b, and flows from the contact supporting plate to a contact supporting plate of the fixed electrode assembly 110a that is a correspondent electrode. In the fixed electrode assembly 110a, the current flows in the reverse order of an electricity conducting path of the movable electrode assembly 110b.
Here, the currents “I/2” which rotate and flow in mutually opposite directions in the coil conductor 113 generate axial-direction magnetic fields in both directions.
That is, in a plan view as seen from above the coil conductor 113, one of two the currents “I/2” counterclockwise rotates to generate an axial-direction magnetic field in a direction (a bottom and up direction in a side view of the movable electrode assembly 110b) deviating from a paper surface, and the other current “I/2” clockwise rotates to generate an axial-direction magnetic field in a direction (a bottom and down direction in the side view of the movable electrode assembly 110b) entering into the paper surface, thereby generating a bidirectional axial magnetic field in the coil conductor 113.
When contacts are separated from each other due to occurrence of an abnormal current, arcs are generated between the contacts and concentrated on a specific position in a pillar shape at an initial stage of generation of the arcs. In this case, when the axial magnetic field is applied in the same direction (i.e., the axial direction) where an electron moves, the electron rotates to move in the axial direction. With the same principle, arcs generated between electrodes are spread to a whole surface of an electrode without being concentrated on a specific position.
Therefore, according to an embodiment of the present invention, arcs are spread by using the bidirectional axial magnetic field generated in the coil conductor 113, thereby enhancing arc extinction performance.
Moreover, in the prior art coil type axial magnetic field electrode structure, the coil conductor 113 is divided into two semicircular rings, the conductor connecting pin 114 and the supporting pin 115 are disposed with the coil conductor 113 therebetween, and two the conductor connecting pins 114 and two the supporting pins 115 are needed. For this reason, an electrode structure is complicated, and a process time and the cost increase. On the other hand, in the coil type axial magnetic field electrode structure according to an embodiment of the present invention, the coil conductor 113 is formed as one body in a circular ring shape, and one the conductor connecting pin 114 and one the supporting pin 115 are disposed with the coil conductor 113 therebetween. Accordingly, in comparison with the prior art coil type axial magnetic field electrode structure, the numbers of the conductor connecting pins 114, supporting pins 115, and coil conductors 113 are reduced by half, and thus, an electrode structure become simple, thereby reducing a process time and the cost.
Moreover, in the prior art unidirectional axial electrode structure, since an eddy current rotates by 360 degrees in the contact electrode plate 112, a plurality of the slits 117 (for example, four slits) for preventing the eddy current are needed, causing the increases in a process time and the cost. Also, dielectric strength is reduced due to a local concentration of an electric field caused by the shape of each of the slits 117. However, in the bidirectional axial magnetic field electrode structure according to an embodiment of the present invention, a plurality of the eddy currents rotate in mutually opposite directions in the contact electrode plate 112 without intersecting each other, and thus, the number of the slits 117 for cutting off a flow of the eddy current is reduced by two, thereby decreasing a process time and the cost.
Moreover, in comparison with the prior art unidirectional axial magnetic field, an effective area (which generally denotes an area having a size equal to or more than 4 mT/kA) enabling the spread of arcs to be effective is secured by using the bidirectional axial magnetic field, and thus, break performance can be enhanced. Also, since the number of the slits 117 is reduced by two in comparison with the prior art coil type axial magnetic electrode structure, an area which causes a local concentration of an electric field due to processing of the slits 117 is reduced, thereby enhancing dielectric strength.
As described above, in the vacuum interrupter according to the embodiments of the present invention, the bidirectional axial magnetic field is generated, and thus, the coil conductor is configured with one element. Accordingly, the electrode assembly structure is simplified in comparison with the prior art vacuum interrupter having a unidirectional axial magnetic electrode structure. Also, the number of the slits formed in the contact electrode is reduced, and thus, a process time and the cost are reduced.
Moreover, in comparison with the prior art unidirectional axial magnetic field, an effective cross-sectional area which affects the spread of arcs is enlarged, and thus, break performance can be enhanced. Also, the number of regions where a local concentration of an electric field caused by processing of a slit occurs is reduced, thereby enhancing dielectric strength.
The foregoing embodiments and advantages are merely exemplary and are not to be considered as limiting the present disclosure. The present teachings can be readily applied to other types of apparatuses. This description is intended to be illustrative, and not to limit the scope of the claims. Many alternatives, modifications, and variations will be apparent to those skilled in the art. The features, structures, methods, and other characteristics of the exemplary embodiments described herein may be combined in various ways to obtain additional and/or alternative exemplary embodiments.
As the present features may be embodied in several forms without departing from the characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, unless otherwise specified, but rather should be considered broadly within its scope as defined in the appended claims, and therefore all changes and modifications that fall within the metes and bounds of the claims, or equivalents of such metes and bounds are therefore intended to be embraced by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2013-0109943 | Sep 2013 | KR | national |
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| Number | Date | Country | |
|---|---|---|---|
| 20150069019 A1 | Mar 2015 | US |
