This application relates to the field of battery technologies, and specifically to an electrode assembly, a battery cell, a battery, and an electric device.
Batteries are widely used in the new energy field, such as electric vehicles and new energy vehicles. New energy vehicles and electric vehicles have become a new trend in the development of the automobile industry. The safety and service life of batteries are very important for electric devices, and therefore, how the safety and cycle life of batteries are improved is an important research direction in the field of battery technologies.
This application is intended to provide an electrode assembly, a battery cell, a battery, and an electric device, so as to improve safety and cycle life of the battery.
Embodiments of this application are implemented as follows.
According to a first aspect, an embodiment of this application provides an electrode assembly, including:
a first electrode plate, a second electrode plate, and a first insulation layer, the first electrode plate and the second electrode plate being wound to form the electrode assembly, where a winding terminating end of the first electrode plate exceeds a winding terminating end of the second electrode plate by at least half a turn so that the first electrode plate entirely covers an outer surface of an outermost turn of the second electrode plate, and the first insulation layer being applied on an outer surface of an outermost turn of the first electrode plate.
An outermost layer of the electrode assembly provided in this application is the first electrode plate, and the terminating end of the first electrode plate is set to exceed the second electrode plate by at least half a turn, so as to prevent the first electrode plate from loosening at a terminating position to cause the second electrode plate to be exposed, thereby preventing lithium precipitation, improving the cycle life of the battery, and preventing the first electrode plate and the exposed second electrode plate from contacting the battery housing at the same time to cause a short circuit, thereby improving the safety of the battery; and the first insulation layer is provided on a surface of the outermost turn of the first electrode plate to prevent the first electrode plate from contacting the battery housing, so that a safety risk and a short circuit risk caused by a charged battery housing are further avoided, and the safety of the battery is improved.
In an embodiment of this application, the first insulation layer extends from the winding terminating end of the first electrode plate by at least half a turn.
In the foregoing technical solution, the first insulation layer surrounds the outermost layer of the electrode assembly (that is, a periphery of the electrode assembly) by at least half a turn, and two electrode assemblies may be combined, such that portions of the two electrode assemblies that are not provided with the insulation layer are attached, the first insulation layers of the two electrode assemblies together form an insulation closed loop, and when the two electrode assemblies are combined and placed in the battery housing, the electrode assemblies can be ensured to be insulated and isolated from the battery housing, thereby improving the safety of the battery.
In an embodiment of this application, the electrode assembly has a straight flat zone, a first bending zone, and a second bending zone, where the straight flat zone is located between the first bending zone and the second bending zone, and the winding terminating end of the first electrode plate is located in the first bending zone.
The straight flat zone of the electrode assembly is a position where a large surface is located, the electrode assembly expands mainly on the large surface, the large surface easily comes in contact with the housing, and in the foregoing technical solution, the large surface entirely covers the insulation layer, so that the short circuit risk caused by the large surface being overlapped with the housing can be effectively prevented.
In an embodiment of this application, the first bending zone has a first vertex farthest away from a winding center of the electrode assembly, the second bending zone has a second vertex farthest away from the winding center of the electrode assembly, and the first insulation layer covers the first vertex and the second vertex.
In the foregoing technical solution, the first insulation layer not only surrounds the electrode assembly by at least half a turn, but also covers the first vertex and the second vertex, so that the first insulation layer can not only insulate and isolate the large surface of the electrode assembly from the battery housing, but also can insulate and isolate two ends of the electrode assembly from the battery housing, so as to ensure that positions where the electrode assembly and the battery housing easily come in contact with each other are all provided with the first insulation layer.
In an embodiment of this application, the first insulation layer extends from the winding terminating end of the first electrode plate by at least one turn.
In the foregoing technical solution, no matter by how many turns of the first electrode plate exceeding the second electrode plate, the first insulation layer surrounds the periphery of the electrode assembly by at least one turn, ensuring that the periphery of the electrode assembly is entirely covered by the first insulation layer, and guaranteeing the insulation effect.
In an embodiment of this application, the first insulation layer is applied only on a portion of the first electrode plate exceeding the winding terminating end of the second electrode plate.
In the foregoing technical solution, the first insulation layer is applied only on the portion of the first electrode plate exceeding the winding terminating end of the second electrode plate, so that the first insulation layer is prevented from interfering with lithium ion transfer, preventing the lithium precipitation.
In an embodiment of this application, an inner surface of the portion of the first electrode plate exceeding the winding terminating end of the second electrode plate is coated with a second insulation layer.
In the foregoing technical solution, the first insulating layer is provided on the periphery of the electrode assembly, and the inner surface of the portion of the first electrode plate exceeding the winding terminating end of the second electrode plate is provided with the second insulation layer, so that not only lithium ion transfer is not interfered which otherwise causes lithium precipitation, but also thickness of the insulation layer can be increased, thereby achieving a better insulation effect.
In an embodiment of this application, the inner surface or an outer surface of the portion of the first electrode plate exceeding the winding terminating end of the second electrode plate is coated with a flame retardant layer and/or a getter layer.
In the foregoing technical solution, the portion of the first electrode plate exceeding the second electrode plate may be further coated with another material, so as to retard flame or absorb gas, thereby further improving safety.
In an embodiment of this application, the electrode assembly further includes a separator, where the separator is disposed between the first electrode plate and the second electrode plate, and a winding terminating end of the separator exceeds the winding terminating end of the first electrode plate by at least 1.75 turns.
In the foregoing technical solution, the separator further tightly wraps the first electrode plate and the second electrode plate outside the electrode assembly so as to increase binding force, so that the winding terminating end of the first electrode plate is better attached to the first electrode plate of a second outermost turn, which effectively relieves a problem of an increased gap between the first electrode plate and the second electrode plate caused by the winding terminating end of the first electrode plate and the winding terminating end of the second electrode plate being loosened, thereby preventing the lithium precipitation caused by the increased gap, and effectively improving the safety.
According to a second aspect, an embodiment of this application provides a battery cell, including a housing and at least one electrode assembly as described above, where the electrode assembly is disposed in the housing.
According to a third aspect, an embodiment of this application provides a battery, including the foregoing battery cell.
According to a fourth aspect, an embodiment of this application provides an electric device, including the foregoing battery.
To describe the technical solutions in the embodiments of this application more clearly, the following briefly describes the accompanying drawings required for describing the embodiments of this application. Apparently, the accompanying drawings in the following descriptions show merely some embodiments of this application, and persons of ordinary skill in the art may still derive other drawings from the accompanying drawings without creative efforts.
In the accompanying drawings, the figures are not drawn to scale.
Reference signs: 100. battery; 101. box; 1011. first portion; 1012. second portion; 1. battery cell; 11. housing; 111. opening; 12. electrode assembly; 12a. straight flat zone; 12b. first bending zone; 12c. second bending zone; 121. first electrode plate; 1211. first tab; 122. second electrode plate; 1221. second tab; 123. first insulation layer; 124. second insulation layer; 125. separator; 13. end cover assembly; 131. cover plate; 132. first electrode terminal; 133. second electrode terminal; 200. motor; 300. controller; and 1000. vehicle.
The following describes in detail the embodiments of technical solutions of this application with reference to the accompanying drawings. The following embodiments are merely intended for a clearer description of the technical solutions of this application and therefore are used as just examples which do not constitute any limitations on the protection scope of this application.
Unless otherwise defined, all technical and scientific terms used herein shall have the same meanings as commonly understood by those skilled in the art to which this application relates. The terms used herein are intended to merely describe the specific embodiments rather than to limit this application. The terms “include”, “comprise”, and “have” and any other variations thereof in the specification, claims and brief description of drawings of this application are intended to cover non-exclusive inclusions.
In the description of the embodiments of this application, the terms “first”, “second” and the like are merely intended to distinguish between different objects, and shall not be understood as any indication or implication of relative importance or any implicit indication of the number, sequence or primary-secondary relationship of the technical features indicated. In the description of this application, “a plurality of” means at least two unless otherwise specifically stated.
In this specification, reference to “embodiment” means that specific features, structures or characteristics described with reference to the embodiment may be incorporated in at least one embodiment of this application. The word “embodiment” appearing in various places in the specification does not necessarily refer to the same embodiment or an independent or alternative embodiment that is exclusive of other embodiments. It is explicitly or implicitly understood by persons skilled in the art that the embodiments described herein may be combined with other embodiments.
In the description of the embodiments of this application, the term “and/or” is only an associative relationship for describing associated objects, indicating that three relationships may be present. For example, A and/or B may indicate the following three cases: presence of only A, presence of both A and B, and presence of only B. In addition, the character “/” in this specification generally indicates an “or” relationship between contextually associated objects.
In the description of the embodiments of this application, the term “a plurality of” means more than two (inclusive). Similarly, “a plurality of groups” means more than two (inclusive) groups, and “a plurality of pieces” means more than two (inclusive) pieces.
In the description of the embodiments of this application, the orientations or positional relationships indicated by the technical terms “center”, “longitudinal”, “transverse”, “length”, “width”, “thickness”, “upper”, “lower”, “front”, “rear”, “left”, “right”, “perpendicular”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, and the like are based on the orientations or positional relationships as shown in the accompanying drawings. These terms are merely for ease and brevity of description of the embodiments of this application rather than indicating or implying that the apparatuses or components mentioned must have specific orientations or must be constructed or manipulated according to specific orientations, and therefore shall not be construed as any limitations on embodiments of this application.
In the description of the embodiments of this application, unless otherwise specified and defined explicitly, the terms “mount”, “connect”, “join”, and “fasten” should be understood in their general senses. For example, they may refer to a fixed connection, a detachable connection, or an integral connection, may refer to a mechanical connection or electrical connection, any may refer to a direct connection, an indirect connection via an intermediate medium, or an interaction between two elements. Persons of ordinary skill in the art can understand specific meanings of these terms in this application as appropriate to specific situations.
In this application, the battery cell may include a lithium-ion secondary battery, a lithium-ion primary battery, a lithium-sulfur battery, a sodium-lithium-ion battery, a sodium-ion battery, a magnesium-ion battery, or the like. This is not limited in the embodiments of this application. The battery cell may be cylindrical, flat, cuboid, or of other shapes, which is not limited in the embodiments of this application either. Battery cells are typically divided into three types by packaging method: cylindrical cell, prismatic cell, and pouch cell. The type of battery is not limited in the embodiments of this application either.
The battery mentioned in the embodiments of this application is a single physical module that includes one or more battery cells for providing higher voltage and capacity. For example, the battery mentioned in this application may include a battery module, a battery pack, or the like. A battery typically includes a box configured to enclose one or more battery cells. The box can prevent liquids or other foreign matters from affecting charging or discharging of the battery cell.
The battery cell includes an electrode assembly and an electrolyte. The electrode assembly includes a positive electrode plate, a negative electrode plate, and a separator. Working of the battery cell mainly relies on migration of metal ions between the positive electrode plate and the negative electrode plate. The positive electrode plate includes a positive electrode current collector and a positive electrode active substance layer. The positive electrode active substance layer is applied on a surface of the positive electrode current collector. The part of positive electrode current collector uncoated with the positive electrode active substance layer protrudes out of the part of positive electrode current collector coated with the positive electrode active substance layer and serves as a positive tab. A lithium-ion battery is used as an example, for which, the positive electrode current collector may be made of aluminum and the positive electrode active substance may be lithium cobaltate, lithium iron phosphate, ternary lithium, lithium manganate, or the like. The negative electrode plate includes a negative electrode current collector and a negative electrode active substance layer. The negative electrode active substance layer is applied on a surface of the negative electrode current collector. The part of negative electrode current collector uncoated with the negative electrode active substance layer protrudes out of the part of negative electrode current collector coated with the negative electrode active substance layer and serves as a negative tab. The negative electrode current collector may be made of copper, and the negative electrode active substance may be carbon, silicon, or the like. In order to guarantee that no fusing occurs when a large current passes, there are a plurality of positive tabs that are stacked together, and there are a plurality of negative tabs that are stacked together. The separator may be made of PP (polypropylene, polypropylene), PE (polyethylene, polyethylene), or the like.
The separator features electronic insulation and is used to separate the positive electrode plate and the negative electrode plate that are adjacent, so as to prevent a short circuit of the positive electrode plate and the negative electrode plate that are adjacent. The separator has a large quantity of penetrating micropores, and therefore, can ensure free passage of electrolyte ions and has good permeability performance for lithium ions. Therefore, the separator basically cannot block passage of lithium ions.
The battery cell further includes a housing having an opening and a cover plate for closing the opening, and the housing is configured to accommodate the electrode assembly.
For the development of battery technology, many design factors need to be considered, for example, performance parameters such as energy density, cycle life, discharge capacity, and charge and discharge rate, as well as safety of the battery. Insulation between the electrode assembly and the housing of the battery cell is one of the important factors affecting the safety performance of the battery. When the housing of the battery cell contacts the electrode assembly, the housing of the battery cell is charged, which leads to a large short circuit risk and causes potential safety hazards.
To resolve the problem of short circuit, in the prior art, a polyester film (mylar film) is typically provided outside the electrode assembly for isolating the electrode assembly from the housing so as to achieve the purpose of insulation. However, with the mylar film provided, insulation failure is still sometimes present, and sometimes lithium precipitation is also present. The inventors have found through research that the electrode assembly experiences swelling and contraction during charge and discharge, the mylar film swells as the electrode assembly swells, and the mylar film does not contracts as the electrode assembly contracts, causing an increased gap between the electrode assembly and the mylar film, so that granular impurities in the battery cell (for example, welding slags generated when the housing of the battery cell and the cover plate are welded, and metal particles generated during reworking, rasping, and the like) can easily enter the increased gap. When the electrode assembly is charged and experiences swelling next time, the granular impurities act on the electrode plate and the mylar film, so that the electrode plate and the mylar film are deformed and damaged due to an excessively large local stress, and a damaged mylar film easily causes insulation failure, thereby resulting in potential safety hazards.
In addition, during charge of the lithium-ion battery cell, lithium ions are deintercalated from the positive electrode plate and intercalated into the negative electrode plate. The following may occur: insufficient space for lithium intercalation in the negative electrode plate, an excessively large distance between the negative electrode plate and the positive electrode plate, excessively large resistance for intercalation of lithium ions into the negative electrode plate, excessively rapid deintercalation of lithium ions from the positive electrode plate, inability of intercalating deintercalated lithium ions into the negative electrode active substance layer of the negative electrode plate in the same amount, or lithium ions that cannot be intercalated into the negative electrode plate obtaining electrons only on a surface of the negative electrode plate. Consequently, a silver-white metallic lithium element is formed, which is referred to as lithium precipitation. Moreover, electrode plate deformation may lead to excessively large distance between the negative electrode plate and the positive electrode plate, so that the electrode plate deformation further easily causes the lithium precipitation.
The lithium precipitation not only degrades performance of the lithium-ion battery cell and greatly shortens the cycle life, but also limits a fast charging capacity of the lithium-ion battery cell. In addition, when lithium precipitation occurs in the lithium-ion battery, resulting lithium metal is so active to react with the electrolyte at a lower temperature, causing a lower self-heating start temperature and a higher self-heating rate of the battery cell, and therefore severely affecting the safety of the battery cell. Furthermore, in case of severe lithium precipitation, deintercalated lithium ions may form lithium crystals on the surface of the negative electrode plate, and the lithium crystals are prone to pierce the separator, causing a risk of short circuit to the positive electrode plate and the negative electrode plate that are adjacent.
In view of this, the inventors of this application provide a solution for resolving the problems of insulation failure and lithium precipitation. In this solution, the winding terminating end of the first electrode plate exceeds the winding terminating end of the second electrode plate by at least half a turn so that the first electrode plate entirely covers an outer surface of an outermost turn of the second electrode plate, and the first insulation layer being applied on an outer surface of an outermost turn of the first electrode plate.
In this solution, the mylar film is omitted. Therefore, during charge and discharge of the electrode assembly, that a peripheral surface of the electrode assembly and the mylar film fit to clamp particles is avoided, so that the electrode plate is not deformed or pierced by the reaction force of the particles around the periphery of the electrode assembly, and the problems of lithium precipitation and insulation failure caused by the mylar film not contracting synchronously are also avoided.
The first insulation layer is provided on the outer surface of the electrode plate at the outermost layer of the electrode assembly, so that the first insulation layer masks a portion of the electrode assembly that easily comes in contact with the housing, so as to prevent the portion from contacting the housing, to alleviate a risk of a short circuit in a case that the housing is charged, thereby improving safety.
In addition, the winding terminating end of the first electrode plate exceeds the winding terminating end of the second electrode plate by at least half a turn so that the first electrode plate is used to entirely cover and wrap the second electrode plate, so as to prevent the winding terminating end of the first electrode plate and the winding terminating end of the second electrode plate from loosening, avoid a problem that the winding terminating end of the second electrode plate is exposed, and further avoid a short circuit caused by the first electrode plate and the exposed second electrode plate that contact the battery housing at the same time, thereby further improving the safety. In addition, lithium precipitation caused by sufficient lithium intercalation space resulted from the partially exposed second electrode plate is avoided.
The first electrode plate is used to tightly wrap the second electrode plate, which can further relieve the gap increase between the winding terminating end of the second electrode plate and the first electrode plate caused by looseness thereof, so as to avoid the lithium precipitation caused by the excessively large distance between the negative electrode plate and the positive electrode plate; and the particles are prevented from entering between the first electrode plate and the second electrode plate, which prevents the particles from damaging the electrode plate and the separator during next swelling of the electrode plate, and further avoids the lithium precipitation and the short circuit caused by the damage.
The battery cell disclosed in the embodiments of this application may be used without limitation in electric apparatuses such as vehicles, ships, or aircrafts. The battery cell, the battery, and the like disclosed in this application may be used to constitute a power supply system of the electric apparatus. This helps relieve and automatically adjust deterioration in the swelling force of the cell, compensate for electrolyte consumption, and improve stability of the performance and service life of the battery.
An embodiment of this application provides an electric device that uses a battery as the power supply. The electric device may be but is not limited to a mobile phone, a tablet, a laptop computer, an electric toy, an electric tool, an electric bicycle, an electric vehicle, a ship, or a spacecraft. The electric toy may be a fixed or mobile electric toy, for example, a game console, an electric toy car, an electric toy ship, and an electric toy airplane. The spacecraft may include an airplane, a rocket, a space shuttle, a spaceship, and the like.
It should be understood that the technical solutions described in the embodiments of this application are not only applicable to the devices described above, but also applicable to all devices using batteries. However, for brevity of description, in the following embodiments, the electric vehicle is used as an example for description.
For example,
To meet different power usage requirements, the battery 100 may include a plurality of battery cells, where the plurality of battery cells may be connected in series, parallel, or series and parallel, and being connected in series and parallel refers to a combination of series and parallel connections. The battery 100 may also be called a battery pack. Optionally, as shown in
The battery 100 may include a plurality of battery cells 1. The battery 100 may further include a box 101 (or referred to as a cover), an inside of the box 101 is of a hollow structure, and the plurality of battery cells 1 are accommodated in the box 101. The box 101 may include two portions for accommodation (as shown in
Optionally, the battery 100 may also include other structures. For example, the battery 100 may also include a busbar that is used to implement electrical connection between the plurality of battery cells 1, for example, in parallel, in series, or in series and parallel. Specifically, the busbar may enable the electrical connection between the battery cells 1 by connecting the electrode terminals of the battery cells 1. Further, the busbar may be fixed to the electrode terminals of battery cells 1 by welding. Electrical energy of the plurality of battery cells 1 may be further led out by a conductive mechanism that passes through the box 101. Optionally, the conductive mechanism may also belong to the busbar.
The following describes in detail with respect to any one of the battery cells 1.
The housing 11 is determined based on a shape of the electrode assembly 12. For example, the housing 11 may be a hollow cuboid, a cube, or a cylinder, and one surface of the housing 11 has an opening 111 for placing the one or more electrode assemblies 12 into the housing 11. For example, when the housing 11 is a hollow cuboid or a cube, one plane of the housing 11 is a plane with an opening 111, and the plane is configured to have no wall so that inside and outside of the housing 11 are communicated.
The electrode assembly 12 is a component in which electrochemical reactions occur in the battery cell 1. The housing 11 may include one or more electrode assemblies 12. The electrode assembly 12 is mainly formed by winding or stacking a positive electrode plate and a negative electrode plate, and a separator 125 is generally provided between the positive electrode plate and the negative electrode plate. Parts of the positive electrode plate and the negative electrode plate having active substances constitute a main body of the electrode assembly 12, while parts of the positive electrode plate and the negative electrode plate having no active substances each constitute a tab. A positive tab and a negative tab may both be located at one end of the body portion or be located at two ends of the body portion respectively. During charge and discharge of the battery, a positive electrode active substance and a negative electrode active substance react with an electrolyte. An electrode terminal is provided in a quantity of two, an adapting piece is also provided in a quantity of two, the positive tab is connected to one electrode terminal via one adapting piece, and the negative tab is connected to the other electrode terminal via the other adapting piece.
The end cover assembly 13 is configured to cover the opening 111 and is connected to the housing 11 to form an enclosed cavity for placing the electrode assembly 12, and the enclosed cavity is isolated from an external environment and is used for accommodating the electrode assembly 12, the electrolyte (for example, a liquid electrolyte), and the like. The end cover assembly 13 includes a cover plate 131, and the cover plate 131 is configured to close the opening 111 and is connected to the housing 11. The end cover assembly 13 further includes a first electrode terminal 132 and a second electrode terminal 133, and the first electrode terminal 132 and the second electrode terminal 133 may be disposed on the cover plate 131. The cover plate 131 is generally a flat plate structure, the first electrode terminal 132 and the second electrode terminal 133 are fastened on a flat plate surface of the cover plate 131, and the first electrode terminal 132 and the second electrode terminal 133 are configured to be electrically connected to the electrode assembly 12.
According to some embodiments of this application, the electrode assembly 12 provided in this application may be of a cylindrical shape, or may also be of other shapes such as a flat shape. Referring to
For the electrode assembly 12 of this application, the first electrode plate 121 and the second electrode plate 122 have opposite polarities. In this embodiment of this application, the first electrode plate 121 may be a negative electrode plate, and the second electrode plate 122 may be a positive electrode plate. The first electrode plate 121 and the second electrode plate 122 are wound and formed after being stacked, where the first electrode plate 121 is provided with a first tab 1211, the second electrode plate 122 is provided with a second tab 1221 (as shown in
The winding terminating end of the first electrode plate 121 exceeds the winding terminating end of the second electrode plate 122 by at least half a turn, that is, after the second electrode plate 122 completes winding, the first electrode plate 121 continues to be wound until entirely covering the second electrode plate 122, and after the first electrode plate 121 entirely covers the second electrode plate 122, the first electrode plate 121 still continues to be wound by half a turn and then completes winding. In this case, the outermost layer of the electrode assembly 12 is the first electrode plate 121, the first electrode plate 121 exceeds the winding terminating end of the second electrode plate 122, and both the outermost layer and a second outermost layer of the electrode assembly 12 are the first electrode plate 121.
In this way, the first electrode plate 121 can be used to tightly wrap the second electrode plate 122, so as to prevent the winding terminating end of the second electrode plate 122 from being exposed outside the electrode assembly 12 due to loosening of the winding terminating end of the first electrode plate 121 and the winding terminating end of the second electrode plate 122. An extended winding terminating end of the first electrode plate 121 can ensure that the second electrode plate 122 is always within a coverage range of the first electrode plate 121, so that a periphery of the electrode assembly 12 facing the housing 11 is ensured to be the first electrode plate 121, avoiding a short circuit caused by the first electrode plate 121 and the exposed second electrode plate 122 contacting the housing 11 of the battery 100 at the same time.
The second electrode plate 122 being always within the coverage range of the first electrode plate 121 also avoids insufficient lithium intercalation space caused by the exposed portion of the second electrode plate 122 lacking a corresponding first electrode plate 121, thereby avoiding the lithium precipitation. The extension of the terminating end of the first electrode plate 121 also increases binding force, alleviating an increased gap between the first electrode plate 121 and the second electrode plate 122 caused by loosening of the terminating end of the first electrode plate 121, and avoiding the lithium precipitation. In this way, the short circuit caused by the electrode plate being damaged by the lithium precipitation is avoided, and the cycle life and safety of the battery 100 are ensured.
The first insulation layer 123 is provided on the periphery of the electrode assembly 12 which may come in contact with the housing 11, that is, when provided on the outer surface of the first electrode plate 121 on the outermost layer of the electrode assembly 12, the first insulation layer 123 masks a portion of the electrode assembly 12 that easily comes in contact with the housing 11, thereby insulating and isolating the electrode assembly 12 and the housing 11, and improving the safety of the battery 100.
There are a plurality of settings for a coverage portion and the coverage range of the first insulation layer 123 according to this application.
According to an embodiment of this application, the first insulation layer 123 extends from the winding terminating end of the first electrode plate 121 by at least half a turn.
As shown in
In some embodiments, the first insulation layer 123 may alternatively extend in the winding direction of the electrode plate and extend from the winding terminating end of the first electrode plate 121 by half a turn. As shown in
In some embodiments, alternatively, one portion of the first insulation layer 123 is located at a portion of the first electrode plate 121 exceeding the second electrode plate 122, and the other portion of the first insulation layer 123 is located at a portion of the first electrode plate 121 not exceeding the second electrode plate 122.
In some embodiments, three or more electrode assemblies 12 may alternatively be combined and then placed into the housing 11.
According to some embodiments, the electrode assembly 12 has a straight flat zone 12a, a first bending zone 12b, and a second bending zone 12c, where the straight flat zone 12a is located between the first bending zone 12b and the second bending zone 12c, the winding terminating end of the first electrode plate 121 is located in the first bending zone 12b, and the first insulation layer 123 extends from the winding terminating end of the first electrode plate 121 by at least half a turn.
As shown in
The winding terminating end of the first electrode plate 121 is located in the first bending zone 12b, the first insulation layer 123 extends from the winding terminating end of the first electrode plate 121 by at least half a turn, and an extension direction of the first insulation layer 123 may be a winding direction of the electrode assembly 12, or may be opposite to the winding direction of the electrode assembly 12. As shown in
In this way, a side surface of the straight flat zone 12a of the electrode assembly 12, that is, both a large surface on a side of the electrode assembly 12 and a portion adjacent to the large surface on the side have the first insulation layer 123. Generally, there is a gap between the electrode assembly 12 and the housing 11, and during charge and discharge when the electrode assembly 12 experiences swelling, the electrode assembly 12 experiences swelling mainly in the straight flat zone 12a (that is, a position where the large surface is located), so that the straight flat zone 12a easily comes in contact with the housing 11. The first insulation layer 123 is provided on the large surface on a side of the electrode assembly 12, effectively avoiding a risk of a short circuit caused by the large surface overlapping the housing 11.
According to some embodiments of this application, the first bending zone 12b has a first vertex farthest away from a winding center of the electrode assembly 12, the second bending zone 12c has a second vertex farthest away from the winding center of the electrode assembly, and the first insulation layer 123 covers the first vertex and the second vertex.
After the electrode assembly 12 is wound and formed and flattened into a flat shape, referring to
In some embodiments, when three or more electrode assemblies 12 are sequentially arranged and large surfaces thereof are attached to each other, the first insulation layer 123 is disposed on the large surfaces, that face the housing 11, of electrode assemblies 12 located at two ends in an arrangement direction, and the first insulation layer 123 extends from the first vertex to the second vertex, as shown in
According to some embodiments of this application, the first insulation layer 123 extends from the winding terminating end of the first electrode plate 121 by at least one turn.
As shown in
In some embodiments, after the first insulation layer 123 surrounds the periphery of the electrode assembly 12 by one turn, the first insulation layer 123 continues to extend for some length, so as to avoid a short circuit caused by a portion that is not provided with the first insulation layer 123 exposing a periphery and coming in contact with the housing 11 when the terminating end of the first electrode plate 121 is loosened.
According to some embodiments of this application, the first insulation layer 123 is applied only on a portion of the first electrode plate 121 exceeding the winding terminating end of the second electrode plate 122.
The portion of the first electrode plate 121 not exceeding the winding terminating end of the second electrode plate 122 needs to receive lithium ions, and the first insulation layer 123 is only applied on the portion of the first electrode plate 121 exceeding the winding terminating end of the second electrode plate 122, so as to prevent the first insulation layer 123 from affecting the first electrode plate 121 receiving lithium ions, and avoid the lithium precipitation.
For example, as shown in
Certainly, in other embodiments, the first insulation layer 123 may not start to extend from the winding terminating end of the first electrode plate 121, but only from another position of the portion of the first electrode plate 121 exceeding the winding terminating end of the second electrode plate 122, and extends within a range of the portion of the first electrode plate 121 exceeding the winding terminating end of the second electrode plate 122. For example, as shown in
According to some embodiments of this application, an inner surface of the portion of the first electrode plate 121 exceeding the winding terminating end of the second electrode plate 122 is coated with a second insulation layer 124.
As shown in
The portion of the first electrode plate 121 exceeding the winding terminating end of the second electrode plate 122 does not need to be used to receive lithium ions. Therefore, the second insulation layer 124 does not affect the lithium intercalation space of the first electrode plate 121, which does not lead to the lithium precipitation, and can also increase thickness of the insulation layer to achieve a better insulation effect. In addition, even if a sharp object pierces the housing 11 and punctures through the portion of the first electrode plate 121 exceeding the winding terminating end of the second electrode plate 122, the second insulation layer 124 can still isolate the second electrode plate 122 at the second outermost turn from the sharp object and the housing 11, thereby further achieving an insulation effect.
In some embodiments, as shown in
The first insulation layer 123 and the second insulation layer 124 in this application may be made of a same material, or may be made of different materials.
Specifically, a material of the first insulation layer 123 and the second insulation layer 124 may be one or more of polysilsesquioxane modified by aluminum oxide, zirconium oxide, titanium dioxide, magnesium oxide, polymer, and a hydrophilic segment.
Alternatively, a material of the first insulation layer 123 and the second insulation layer 124 may be an oily material, such as a mixture of toluene and one of liquid fluororubber, liquid silicone rubber, liquid polysulfide rubber, and hydroxyl-terminated polybutadiene, or a mixture of water solvent and one of liquid fluororubber, liquid silicone rubber, liquid polysulfide rubber, and hydroxyl-terminated polybutadiene. The mixture is applied on the surface of the first electrode plate 121, and is liquid colloid at room temperature, so that a stable insulation layer is formed on the surface of the first electrode plate 121. After being punctured (for example, pierced by particles, by an external sharp object, or by a deformed housing 11), the insulation layer flows and is cured by heat generated by the electrode assembly 12, thereby forming a stable insulation layer again. Therefore, the first insulation layer 123 or the second insulation layer 124 made of the oily material may have a possibility of re-insulation even when subjected to puncturing, which has good insulation stability. In addition, in a case that a punctured through hole or a groove is formed in the first electrode plate 121, the oily material can also flow into the through hole or the groove, so that an inner wall of the through hole or an inner wall of the groove is coated with the oily material, and the oily material is heated and cured to form an insulation layer at a new coating position, so as to prevent the punctured through hole from being exposed and avoid or delay the short circuit.
According to some embodiments of this application, the inner surface or outer surface of the portion of the first electrode plate 121 exceeding the winding terminating end of the second electrode plate 122 is coated with a flame retardant layer and/or a getter layer (not shown in the figure).
That is, the second insulation layer 124 may be replaced with one of the flame retardant layer and the getter layer, or the second insulation layer 124 is replaced with the flame retardant layer and the getter layer stacked on the inner surface of the first electrode plate 121; or, at least one of the flame retardant layer and the getter layer is stacked and applied on the first insulation layer 123; or, at least one of the flame retardant layer and the getter layer is stacked and applied on the second insulation layer 124.
A material of the flame retardant layer includes one or more of aluminum hydroxide, pseudo-boehmite, boehmite, zirconium hydroxide, magnesium carbonate, basic magnesium carbonate, and calcium carbonate.
When the first electrode plate 121 on the outermost layer comes in contact with the housing 11 and is subjected to abnormal insulation, causing a contact point to be short-circuited, heated, and combusted, under the isolation effect of the flame retardant layer, combustion can be prevented from continuing to develop toward the inside of the electrode assembly 12, so that a combustion degree is reduced, and the safety risk is reduced.
A material of the getter layer may be coenzyme Q10 (coenzyme Q10), that is, quinone 10, a fat-soluble quinone ring compound. In a lithium ion battery, some oxidizing gases, such as oxygen, may be generated due to electrochemical reactions, electrolyte decomposition, or the like. The coenzyme Q10 is capable of transferring the oxidizing gases inside the electrode assembly 12, and reducing by-products generated when the electrode assembly 12 is subjected to an electrochemical reaction into lithium oxide, thereby reducing gases inside the battery, reducing internal pressure, and improving safety.
According to some embodiments of this application, the electrode assembly 12 further includes a separator 125, where the separator 125 is disposed between the first electrode plate 121 and the second electrode plate 122. Still referring to
That is, the winding terminating end of the separator 125 takes the winding terminating end of the first electrode plate 121 as a starting point for continuing to extend and be wound by one turn, and continues to be wound by 0.75 turns or more and then completes winding and is fastened.
The separator 125 between the first electrode plate 121 and the second electrode plate 122 can separate the first electrode plate 121 and the second electrode plate 122 to avoid a short circuit caused by the first electrode plate 121 and the second electrode plate 122 coming in contact with each other. Length of the separator 125 is greater than length of the first electrode plate 121, and the portion of the separator 125 exceeding the winding terminating end of the first electrode plate 121 further tightly wraps the first electrode plate 121 and the second electrode plate 122 to increase the binding force, which prevents the winding terminating end of the first electrode plate 121 from being loosened, and the winding terminating end of the second electrode plate 122 can be better fastened, thereby avoiding an increased gap at a terminating position of the first electrode plate 121 and the second electrode plate 122, so that the lithium precipitation caused by the increased gap between electrode plates is avoided, further avoiding a short circuit of the first electrode plate 121 and the second electrode plate 122 caused by attached lithium crystals puncturing the separator 125, thereby effectively improving the safety.
According to some embodiments of this application, this application further provides a battery cell 1, including a housing 11 and at least one foregoing electrode assembly 12, where the electrode assembly 12 is disposed in the housing 11.
According to some embodiments of this application, this application further provides a battery 100, where the battery 100 includes the foregoing battery cell 1.
According to some embodiments of this application, this application further provides an electric device, where the electric device includes the foregoing battery 100.
According to some embodiments of this application, referring to
Although this application has been described with reference to the preferred embodiments, various modifications to this application and replacements with equivalents of the components herein can be made without departing from the scope of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any manners. This application is not limited to the specific embodiments disclosed in this specification, but includes all technical solutions falling within the scope of the claims.
Number | Date | Country | Kind |
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202121958755.4 | Aug 2021 | CN | national |
This application is a continuation of International Application PCT/CN2022/102462 filed on Jun. 29, 2022 that claims priority to Chinese Patent Application No. 202121958755.4, filed on Aug. 19, 2021 and entitled “ELECTRODE ASSEMBLY, BATTERY CELL, BATTERY, AND ELECTRIC DEVICE”, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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Parent | PCT/CN2022/102462 | Jun 2022 | US |
Child | 18357408 | US |