1. Technical Field
Aspects of the present invention relate to a developer carrying device which carries charged developer through a traveling electric filed, and an image forming device having such a developer carrying device.
2. Related Art
Conventionally, various types of developer carrying devices configured to carry charged developer through use of a plurality of electrodes which form a traveling electric field when applied voltages in sequence have been proposed. For example, Japanese Patent Provisional Publication No. 2003-265982 discloses a developer carrying device which includes an opposed carrying substrate having a first electrode group carrying developer to a facing portion facing a photosensitive drum through a traveling electric field, and a carrying substrate having a second electrode group carrying the developer from a reservoir of the developer to a facing portion facing the opposed substrate through a traveling electric field. In this specification, the term “charged” means a positively charged state unless otherwise noted.
In the developer carrying device, a bias voltage is applied at a portion where the first electrode group and the second electrode group face with each other so that the developer in a desirably charged state is moved from the carrying substrate to the opposed carrying substrate.
However, in the device disclosed in the publication, the opposed carrying substrate is formed to have both ends as illustrated, for example, in FIG. 47 of the publication. Therefore, in the device, new developer is carried successively to the facing portion facing the photosensitive drum, and the developer not supplied to the photosensitive drum is returned to the reservoir. For this reason, there is a possibility that the condition of the developer fluctuates and thereby development can not be performed suitably arises in the cases explained below.
For example, there is a case where a cluster of developer caused by moisture is carried. Since the developer in the inside of such a cluster of developer can not be charged by friction while being carried, the charged amount may be small and such developer may be charged negatively. Therefore, if the cluster of toner collapses while being carried, the developer which has been included in the inside of the cluster is carried to the photosensitive drum in a state where the developer can not be sufficiently charged by friction. In addition, if the cluster of developer is carried to the photosensitive drum and collapse in the vicinity of the photosensitive drum, the developer whose charged amount is very small or the negatively charged developer are scattered around the photosensitive drum. In these cases, a possibility that suitable development can not be achieved due to shortage of the sufficiently charged developer required for development arises. Therefore, it is desired to suppress the state of the developer, namely variations of the charged state of the developer, so that the sufficiently charged toner is supplied to a developer supply target such as a photosensitive drum.
For the above describe reasons, the object of the present invention is to provide a developer carrying device and an image forming device configured to suppress variations of the charged state of developer and to carry the sufficiently charged developer to a developer supply target.
According to an aspect of the invention, there is provided a developer carrying device, comprising: a first carrying body having a first electrode group configured to form a traveling electric field while being applied a voltage sequentially and to circulate charged developer through a facing portion with respect to a developer supply target; a second carrying body having a second electrode group configured to form a traveling electric field while being applied a voltage sequentially and to circulate the developer through a facing part with respect to the first electrode group so that the developer being carried is supplied to the first carrying body.
In the developer carrying device according to the invention configured as above, the developer circulates on the first carrying body through the facing portion with respect to the developer carry target by the traveling electric field formed by the first electrode group, and circulates on the second carrying body through the facing portion with respect to the first electrode group by the traveling electric field formed by the second electrode group. Then, when part of the developer circulating on the first carrying body is supplied to the developer supply target, part of the developer circulating on the second carrying body is added to the first carrying body (i.e., the amount of developer corresponding to the supplied amount to the developer supply target) is added to the first carrying body so as to be circulated by the first electrode group.
As describe above, the developer circulates on the first carrying body, and only the small amount of developer corresponding to the supplied amount to the developer supply target is newly added to the first carrying body from the second carrying body. Therefore, almost all of the developer on the first carrying body is sufficiently charged positively by the frictional charge during circulation, and therefore variations of the charged state of the developer are small. Therefore, the sufficiently charged developer can be supplied to the developer supply target. Even if a cluster of developer is supplied from the second carrying body to the first carrying body, the added amount is limited, and such a cluster collapses while the cluster circulates on the first carrying body. That is, a cluster of developer can be prevented from reaching the developer supply target, and therefore the sufficiently charged developer can be supplied to the developer supply target.
Although the present invention is not limited to the configuration indicated below, the first electrode group may be continuously arranged to have a cylindrical shape. In this case, it becomes possible to circulate the developer on the first carrying body more smoothly.
A surface of the first electrode group may be made of material which charges the developer in a desired state. In this case, the developer circulating the first carrying body can be charged more suitably, and therefore it becomes possible to perform the development more smoothly.
The developer carrying device may further comprises a developer buffer which is configured to temporarily store the developer being circulated and is formed at least on a part of the first carrying body. In this case, the developer circulating on the first carrying body is temporarily stored in the developer buffer, and therefore, even if the developer at a certain portion is enormously supplied to the developer supply target, the effect thereof can be prevented from remaining.
In this case, the developer carrying device may further comprises a third carrying body having a third electrode group configured to form a traveling electric field while being applied a voltage sequentially and to carry the developer stored in the developer buffer to the second carrying body. In this case, it is possible to return the developer stored in the developer buffer to the second carrying body, and to supply new developer to the first carrying body. Therefore, it becomes possible to prevent alteration of the property of the developer due to storing in the developer buffer for a long time. The third carrying body may be formed as a part of the first carrying body, or may be provided separately.
In the developer carrying device, the voltage applied to the first electrode group and the voltage applied to the second electrode group may be defined such that the developer charged in a desired state is moved from the second carrying body to the first carrying body at least at the facing part where the first and second electrode groups face with each other, and carrying directions of the developer by the first and second electrode groups at the facing part may be opposite to each other.
In this case, since the voltages are applied in the above described manner to the first and second electrode groups at the facing part of the first and second electrode groups, it becomes possible to supply the desirably charged developer to the first carrying body preferentially, and therefore it becomes possible to suitably supply the desirably charged developer to the developer supply target. Since the carrying directions of the first and second carrying bodies at the facing part of the first and second electrodes are different from each other, the developer sufficiently charged in the desired polarity can be rapidly moved from the second carrying body to the first carrying body without staying at the facing part for a long tome, and is carried in the reverse direction. Furthermore, the developer not supplied to the developer supply target can also rapidly move from the first carrying body to the second carrying body, and therefore, even if the developer at the certain part is not enormously supplied to the developer supply target and remains in the developer carrying device, the effect thereof can be prevented from remaining.
The voltage applied to the first electrode group and the voltage applied to the second electrode group may be defined such that the developer charged in a desired state is moved from the second carrying body to the first carrying body at least at the facing part where the first and second electrode groups face with each other, and carrying directions of the developer by the first and second electrode groups at the facing part may be equal to each other.
In this case, since the voltages are applied in the above described manner to the first and second electrode groups at the facing part of the first and second electrode groups, it becomes possible to supply the desirably charged developer to the first carrying body preferentially, and therefore it becomes possible to suitably supply the desirably charged developer to the developer supply target. Since the carrying directions of the first and second carrying bodies at the facing part of the first and second electrodes are equal to each other, the time in which the developer stays at the facing part becomes long, and therefore it becomes possible to distribute the desirably charged developer more suitably and to move the developer to the first electrode body. Consequently, it becomes possible to supply the desirably charged developer to the developer supply target more accurately.
Various types of ways for voltage application at the facing part may be employed. For example, a potential difference may be caused between the voltage applied to the first electrode group and the voltage applied to the second electrode group. An amplitude of the voltage applied to the first electrode group and an amplitude of the voltage applied to the second electrode group may be different from each other, and an average voltage of the voltage applied to the first electrode group and an average voltage of the voltage applied to the second electrode group may be different from each other. A duty ratio of the voltage applied to the first electrode group and a duty ratio of the voltage applied to the second electrode group may be different from each other. In these cases, a potential difference is cased at least temporarily between the voltage applied to the first electrode group and the voltage applied to the second electrode group, and therefore the desirably charged developer is moved from the second electrode group to the first electrode group by the potential difference.
An amount of the developer circulated by the second electrode group may be larger than an amount of the developer circulated by the first electrode group. As describe above, in the present invention, the amount of developer corresponding to the developer supplied from the first carrying body to the developer supply target is added sequentially from the second carrying body to the first carrying body. If the amount of developer circulated by the second developer is larger than the developer circulated by the first electrode group, it becomes to suitably prevent occurrence of shortage of the developer to be supplied from the first electrode group to the developer supply target.
Various types of ways of defining the amount of developer circulated by the first electrode group and the second electrode group can be employed. For example, an absolute value of the voltage applied to the second electrode group may be larger than an absolute value of the voltage applied to the first electrode group. A frequency of the voltage applied to each electrode of the second electrode group may be higher than a frequency of the voltage applied to each electrode of the first electrode group. In these cases, by the difference between the carrying forces due to the difference of ways of voltage application, it becomes possible to set the amount of developer circulated by the second electrode group to a value larger than the amount of developer circulated by the first electrode group.
A width of the second carrying body may be larger than a width of the first carrying body. In this case, it is possible to move the stably charged developer (e.g., developer being carried in a central portion in the second carrying body) to the first carrying electrode preferentially, and therefore it becomes possible to more stably charged developer to the developer supply target.
An image forming device according to the present invention comprises: an electrostatic latent image holding body having a surface on which an electrostatic latent image is held; one of the above described developer carrying devices which use the electrostatic latent image holding body as the developer supply target; and a transfer unit which transfers the developer supplied to the electrostatic latent image holding body by the developer carrying device, to a recording medium.
In an image forming device according to the present invention, an electrostatic latent image is formed on a surface of an electrostatic latent image holding body; and one of the above described developer carrying devices carries the developer while using the electrostatic latent image holding body as the developer supply target. Therefore, the sufficiently charged developer in the low degree of variations of the charged state is supplied to the developer supply target, and therefore the electrostatic latent image can be developed stably. The developer used to develop the electrostatic latent image is transferred by the transferring unit to a recording medium. Therefore, in the image forming device according to the invention, it is possible to prevent deterioration of the image quality of an image formed on the recording medium, and to form a stable image.
Hereafter, an embodiment according to the present invention will be described with reference to the accompanying drawings.
As shown in
The photosensitive drum 5 is grounded, and, on the photosensitive drum 5, a photosensitive layer having a positive electrostatic property made of organic photosensitive material, such as polycarbonate, is formed. Further, the photosensitive drum 5 is supported in the laser printer 1 to be rotatable in a counterclockwise direction on
Around the outer surface of the photosensitive drum 5, a charger 8, a laser scanning unit 9, and a development unit 10 are arranged in this order from the upstream side in the rotational direction of the photosensitive drum 5. The charger 8 is a scorotron type charger for positive electrification configured to cause corona discharge from a charging wire such as a tungsten wire so that the surface of the photosensitive drum 5 is uniformly charged positively. The laser scanning unit 9 emits a laser beam corresponding to image data inputted externally, and scans the laser beam on the surface of the photosensitive drum 5 with a mirror surface of a polygonal mirror rotated by a polygon motor (not shown).
The development unit 10 is located near the photosensitive drum 5 in a horizontal direction, and is configured to supply positively charged toner T to the surface of the photosensitive drum 5 as described later. In this embodiment, non-magnetic polymerized single component toner having a positive electrostatic property is used as toner T.
For this reason, the surface of the photosensitive drum 5 is uniformly charged positively by the charger 8 in accordance with a rotational motion of the photosensitive drum 5, and then is scanned by the high-speed scanning laser beam from the laser scanning unit 9. Thereafter, an electrostatic latent image corresponding to the image data is formed on the surface of the photosensitive drum 5.
Subsequently, when the positively charged toner T is supplied from the development unit 10 to the photosensitive drum 5, the toner T is supplied to and selectively held on parts of the photosensitive drum 5 where the potential is lowered by being exposed to the laser beam, (i.e., the toner T is supplied to the electrostatic latent image on the photosensitive drum 5). As a result, the electrostatic latent image is visualized, and thereby a toner image is formed.
The transfer roller 6 is held in the laser printer 1 to be rotatable in the clockwise direction on
(Configuration of Development Unit)
Hereafter, the configuration of the development unit 10 is explained in detail. As shown in
A cylindrical support body 15 arranged coaxially with respect to the cylindrical shape of the development chamber 11 is provided in the inside of the development chamber 11, and a cylindrical support body 16 is arranged coaxially with respect to the cylindrical surface on the above described side in the reservoir 12.
An electrode group 21 is buried in the outer surface of the support body 15 to be arranged cylindrically and continuously, and an electrode group 22 is buried in the inner wall of the development chamber 11 to have a predetermined interval with respect to the electrode group 21. Further, an electrode group 25 is buried in the outer surface of the support body 16 to be arranged cylindrically and continuously, and an electrode group 26 is buried in the above described side of the reservoir 12 to have a predetermined interval with respect to the electrode group 25. Furthermore, an electrode group 27 is buried in the bottom surface of the reservoir 12.
As shown in an illustration of
As shown in the lateral cross section of
(Operations and Advantages of Development Unit)
In the development unit 10, each of the electrode groups 21 to 27 generates the following traveling electric field by being applied the above described voltage. In the following explanations, directions such as a traveling direction of an electric field are represented in accordance with directions defined on
First, the electrode group 27 forms the traveling electric field in the direction proceeding toward the development chamber 11, and the electrode groups 25 and 26 form the traveling electric fields in the counterclockwise direction (i.e., in the direction indicated by an arrow A in
As shown in
The interval between the electrode groups 21 and 22 is designed to be an appropriate interval such that the amount of the toner T supplied from the communicating channel 14 to the development chamber 11 becomes an appropriate amount. By controlling the voltage to be applied to each of the electrode groups 21 to 27 in response to the consumed amount of the toner T based on image data, it becomes possible to suitably prevent fading from happening on an image, while more suitably suppressing the shortage of supply of the toner T.
That is, according to the development unit 10 of the present invention, the toner T circulates in the development chamber 11, and only a small amount of toner supplied to the photosensitive drum 5 is newly added to the development chamber 11 from the reservoir 12. Therefore, almost all of the toner T in the development chamber 11 is sufficiently charged positively by the frictional charge during the circulating motion, and the charged state of the toner T does not change largely by the small amount of addition from the reservoir 12. Therefore, the toner T charged sufficiently can be supplied to the photosensitive drum 5 stably, and therefore it becomes possible to perform suitable development on the photosensitive drum 5. Furthermore, since the electrode group 21 is formed along the entire circumference of the annular carrying path defined by the inner wall of the development unit 10 and the surface of the support body 15, the toner T is able to smoothly circulate in the development chamber 11. Furthermore, even if a cluster of toner T is added from the reservoir 12 to the development chamber 11, the added amount is limited, and such a cluster of toner T collapses during the circulating motion in the development chamber 11. That is, the cluster of toner T is prevented from reaching the photosensitive drum 5, and therefore the toner T sufficiently charged can be supplied to the photosensitive drum 5.
As described above, since the potential difference Vs is caused between the voltage applied to the electrode groups 25 and 26 and the voltage applied to the electrode groups 21 and 22, the toner T suitably charged positively can be preferentially moved to the development chamber 11. In addition, the toner T also charges positively by friction with respect to the electrode groups 21 to 27. Therefore, in the laser printer 1, it is possible to suitably suppress occurrence of so-called fogging, for example, while preventing inversely charged toner T from being supplied for development of the electrostatic latent image.
Furthermore, since the carrying direction of the toner T by the electrode group 25 and the carrying direction of the toner T by the electrode group 21 are the same at the communicating channel 14, the time in which the toner T moves in the electric field formed by the potential difference Vs becomes long, and therefore it becomes possible to distribute the toner T more suitably. It should be noted that such distribution of toner T can also be achieved in various ways other than the above described way. For example, the voltage to be applied to each of the electrode groups 25 and 26 may be designed such that Vp (>Vt) and ±0V appear alternately as shown in
In the development unit 10, the width L1 of each of the reservoir 12 and the electrode groups 25, 26 and 27 is larger than the width L2 of each of the development chamber 11 and the electrode groups 21 and 22. Therefore, since, in the development unit 10, the toner T carried along a central portion in the width direction of the electrode groups 25, 26 and 27 is supplied to the electrode groups 21 and 22, it be comes possible to move preferentially the steadily charged toner T to the side of the electrode groups 21 and 22, and to supply the charged toner T in the stably charged state to the photosensitive drum 5. Therefore, in the laser printer 1, a suitable image quality can be obtained for edge parts of a developed image. It should be noted that in order to increase the amount of toner T circulated by the electrode groups 25 and 26, the form of the voltage to be applied to each of the electrode groups 21 to 26 may be designed as follows. For example, when the rectangular waveform voltage on which Vt and ±0V appear alternately is applied to the electrode groups 21 and 22 as shown in
Other Embodiments of the Present Invention
It should be noted that the present invention is not limited to the above described embodiments, and the present invention can be implemented in various types of embodiments without departing from the scope of the invention. For example, although in the above described embodiment each of the electrode groups 25 and 26 forms the traveling waveform in the counterclockwise direction, the traveling waveform in the clockwise direction (i.e., in the direction opposite to direction of the arrow A on
There may a case where, when the toner T corresponding to the latent image is supplied to the photosensitive drum 5 at the opening 13, a hollow part (which is not filled with the toner T) corresponding to the latent image appears in the development chamber 11. When the toner T circulates in the development chamber 11 without being stirred sufficiently in this state and is supplied to the photosensitive drum 5 again, an image formed by combining a reverse image (which is referred to as a ghost in this specification) of the hollow part with a normal latent image may be developed on the photosensitive drum 5. However, by stirring forcibly the toner T by employing the above described configuration, it becomes possible to prevent occurrence of such a ghost.
Furthermore, in this case, since the portion of the communicating channel 14 where the development chamber 11 and the reservoir 12 communicate with each other is constricted, part of the toner T carried by the electrode groups 21 and 22 to the bottom of the communicating channel 14 from the portion facing the photosensitive drum 5 is facilitated to collide with part of the toner T carried to the top end of the communicating channel by the electrode groups 25 and 26 while flowing in the opposite directions. Therefore, the toner T is easily stirred at the communicating channel 14, and as a result occurrence of a ghost can be prevented.
As shown in
In the embodiment shown in
Further, as shown in
In the above described embodiments, the electrode group contacting the toner T from the upper side may be omitted, and a developer supply target may be a development roller. Furthermore, an electrostatic latent image holding body may have a belt-like structure, and an electrostatic latent image may be formed by the ways other than exposure.
Number | Date | Country | Kind |
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2006-324542 | Nov 2006 | JP | national |
This is a Continuation-in-Part of International Application No. PCT/JP2007/072807 filed Nov. 27, 2007, which claims priority from Japanese Patent Application No. 2006-324542 filed Nov. 30, 2006. The entire disclosure of the prior application is hereby incorporated by reference herein its entirety.
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Number | Date | Country | |
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20090297228 A1 | Dec 2009 | US |
Number | Date | Country | |
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Parent | PCT/JP2007/072807 | Nov 2007 | US |
Child | 12474883 | US |