Patent Application
20240387791
The present application relates to an electrode, a method of manufacturing the electrode, and an electrostatic discharge system including the electrode.
Electrostatic discharge technologies for improving indoor air quality have been used for mainly collecting electric dust, which replaces a high efficiency particulate air (HEPA) filter shown in
In the case of electrostatic discharge technologies, it is essential to design a differentiated electrostatic discharge system to maintain residual ozone concentration below the indoor standard. Accordingly, there is a need for an electrode that may exhibit the above-described effects, a method of manufacturing the electrode, and an electrostatic discharge system including the electrode.
The present application is directed to providing an electrode in which an anion generation concentration is high, a residual ozone concentration is maintained below an indoor standard, the corrosion of an electrode is prevented, and excellent antibacterial performance is exhibited, a method of manufacturing the electrode, and an electrostatic discharge system including the electrode.
The present application relates to an electrode. According to the exemplary electrode of the present application, an anion generation concentration may be high, a residual ozone concentration may be maintained below an indoor standard, the corrosion of the electrode may be prevented, and excellent antibacterial performance may be exhibited.
In the present specification, the term “nano” may refer to a size on a nanometer (nm) scale, for example, a size of 0.1 nm to 1,000 nm, but the present invention is not limited thereto.
In addition, in the present specification, the term “nano-pin” means that protrusions with an average diameter on a nanometer (nm) scale are formed on a surface of a pin-shaped body. In addition, in the present specification, the term “pin” may refer to a rod-shaped structure of which a length is greater than a cross-sectional area and may refer to a structure having a sharp point of which a diameter is decreased toward an end.
Hereinafter, an electrode of the present application will be described with reference to the accompanying drawings. The accompanying drawings are illustrative, and the electrode of the present application is not limited to the accompanying drawings.
The body 11 is a portion that becomes a body of the electrode.
In an example, the body may have a pin shape. Since the body of the electrode has the pin shape, an active area may be expanded when anions are generated, and simultaneously, an ionization discharge onset voltage for generating anions may be lowered, thereby suppressing ozone generation.
The body 11 may be made of an electrode material commonly used in the art. Specifically, the body 11 may include a transition metal including iron, tungsten, silver, copper, gold, nickel, cobalt, zinc, molybdenum, or an alloy thereof.
The protrusion 12 may be a portion that protrudes from a surface of the body 11, may be formed on the surface of the body 11, and may have a nano size. Since the electrode includes the protrusions with the nano size on the surface of the body, an ionization discharge onset voltage required to generate anions may be lowered, and when anions are generated, anions distributed on surfaces of the body and the protrusions are dispersed so that, due to an amount of impact reduced by a slow electron transfer speed formed by the dispersed anions, shell electrons of oxygen atoms are allowed to escape mainly instead of oxygen dissociation, thereby suppressing ozone generation and inducing a shape that increases an amount of generated anions. In addition, the electrode may maintain a residual ozone concentration below an indoor standard.
The plurality of protrusions 12 may be formed on the surface of the body 11, but the number thereof is not particularly limited. In the present specification, the term “plurality” means two or more, and the upper limit is not particularly limited.
In an example, the protrusion 12 may have a radius of curvature of 1 nm to 10 μm. Specifically, the radius of curvature of the protrusion 12 may be in a range of 5 nm to 8 μm, 10 nm to 6 μm, 50 nm to 4 μm, or 100 nm to 2 μm. Since the protrusion has a radius of curvature in above-described range, the protrusion 12 can lower an ionization discharge onset voltage for generating anions, thereby lowering electric field strength to suppress ozone generation.
For example, an ionization discharge onset voltage for generating anions in the electrode may be in a range of 0.02 kV to 20 kV, specifically, in a range of 0.05 kV to 18 kV, 0.1 kV to 15 kV, 0.5 kV to 13 kV, or 1 kV to 10 kV. The electrode has an ionization discharge onset voltage for generating anions that satisfies the above-described range, thereby lowering electric field strength to suppress ozone generation.
In this case, an ionization discharge onset voltage Vs for generating anions may be calculated using General Formula 1 below.
In General Formula 1, r is a radius of curvature of the protrusion, E is electric field strength when ionization begins to appear on the surfaces of the body and the protrusions to generate anions, and d is a distance between the electrode and a ground plate. In this case, the electric field strength E may be calculated by substituting the ionization discharge onset voltage Vs obtained through actual experiments, the predesignated radius of curvature r of the protrusion, and the distance d between the electrode and the ground plate.
The distance d between the electrode and the ground plate may be in a range of 4 mm to 16 mm in the air. Specifically, the distance d may have a lower limit of 6 mm or more, 8 mm or more, or 10 mm or more, and an upper limit of 14 mm or less, or 12 mm or less. When the distance between the electrode and the ground plate satisfies the above-described range, a voltage applied to generate anions is lowered, thereby lowering electric field strength to suppress ozone generation. However, when the distance between the electrode and the ground exceeds the above-described range, a voltage applied to generate anions may be increased, which may increase electric field strength and may increase ozone generation.
In an example, the protrusion 12 may be integrated with the body 11 through a forming operation to be described below and may be made of the same material as the body 11. For example, the protrusion 12 may include a transition metal including iron, tungsten, silver, copper, gold, nickel, cobalt, zinc, molybdenum, or an alloy thereof.
The coating portion 13 is a portion formed by being applied on the surfaces of the body 11 and the protrusions 12 and is a portion formed by applying conductive carbon on the above-described surfaces. The electrode may include the coating portion formed by applying the conductive carbon on the above-described surfaces, thereby preventing the corrosion of the electrode and exhibiting excellent antibacterial performance.
As an example, the coating portion may be formed in the form of a film or fiber on the surfaces of the body and the protrusions. By having the above-described form, the coating portion may prevent the corrosion of the electrode and may exhibit excellent antibacterial performance.
The conductive carbon may be carbon having conductivity and may be included in the electrode at a content of 10 to 40 parts by weight with respect to 100 parts by weight of the transition metal. Specifically, the conductive carbon may be included in the electrode at a content of 13 to 38 parts by weight, 15 to 35 parts by weight, 18 to 33 parts by weight, 20 to 30 parts by weight, 23 to 28 parts by weight, or 25 to 28 parts by weight with respect to the 100 parts by weight of the transition metal. When the conductive carbon is included in the electrode at the above-described content, an anion generation concentration can be high, a residual ozone concentration can be maintained below an indoor standard, and excellent antibacterial performance can be exhibited.
In an example, a concentration of generated anions measured by supplying air to the electrode at a flow rate of 5 L/min may be 8×105 ions/cm3 or more. A specific method of measuring an anion generation concentration of an electrode may be performed by measuring an anion generation concentration, which is generated by supplying air at the above-described flow rate and applying a DC negative voltage, for example, a DC negative voltage of 7 kV, by using an anion measuring unit, specifically, an air ion measuring unit, installed at a certain distance, in one embodiment, 3.5 cm. In addition, the anion generation concentration of the electrode measured under the above-described conditions may be, specifically, 9×105 ions/cm3 or more, 10×105 ions/cm3 or more, 11×105 ions/cm3 or more, or 12×105 ions/cm3 or more. In addition, an upper limit of the anion generation concentration of the electrode measured under the above-described conditions may be 1×108 ions/cm3 or less, 5×107 ions/cm3 or less, 1×107 ions/cm3 or less, 5×106 ions/cm3 or less, 4×106 ions/cm3 or less, 35×105 ions/cm3 or less, or 33×105 ions/cm3 or less. When the anion generation concentration of the electrode measured under the above-described conditions satisfies the above-described range, the electrode can allow the anion generation concentration to be high and a residual ozone concentration to be maintained below an indoor standard. In this case, since the anion measuring unit is installed at the above-described certain distance from a portion at which anions are generated, the anion may be measured after having sufficiently diffused in the air, thereby increasing measurement reliability. On the other hand, when the anion generating unit is installed at a distance that is shorter than the above-described certain distance from the portion at which anions are generated, there may be a disadvantage in that there is a risk that electric field interference occurs between the two portions to cause an arc.
In another example, a residual rate of bacteria, which is measured by injecting air including anions generated under the above-described conditions into a 22 L chamber together with 2,000 bacteria/cm3 of the bacteria to expose the bacteria to the anions, may be 25% or less, specifically, 24% or less. In addition, a lower limit of the residual rate of the bacteria measured under the above-described conditions is not particularly limited, but may be, for example, 0% or more, 3% or more, 5% or more, 8% or more, or 10% or more. The electrode may exhibit excellent antibacterial performance because the residual rate of the bacteria measured under the above-described conditions satisfies the above-described range.
In this case, Gram-positive bacteria may be used as the bacteria because the Gram-positive bacteria generally have higher antimicrobial resistance than Gram-negative bacteria. Specifically, Staphylococcus aureus, Diplococcus pneumoniae, Streptococcus lactis, Lactobacillus bulgaricus, Bacillus subtilils, Clostridium tetani, or the like may be used.
In still another example, the residual number of bacteria, which is measured by injecting air including anions generated under the above-described conditions into a 22 L chamber together with 2,000 bacteria/cm3 of the bacteria to expose the bacteria to the anions, may be 12 colony forming unit (CFU) or less, specifically, 11 CFU or less. In addition, a lower limit of the residual number of the bacteria measured under the above-described conditions is not particularly limited, but may be, for example, 0 CFU or more, 1 CFU or more, 2 CFU or more, or 3 CFU or more. The electrode may exhibit excellent antibacterial performance because the residual number of the bacteria measured under the above-described conditions satisfies the above-described range. In this case, as the bacteria, in view of the above, the above-described Gram-positive bacteria may be used.
In yet another example, when anions are generated under the above-described conditions, a residual ozone concentration of the electrode may be less than 50 ppb, specifically, 45 ppb or less or 40 ppb or less. When anions are generated under the above-described conditions, the electrode has a residual ozone concentration in the above-described range, thereby maintaining a residual ozone concentration below an indoor standard and exhibiting excellent antibacterial performance.
In addition, an electric field applied to the electrode when anions are generated under the above-described conditions may be in a range of 500 V/m to 500,000 V/m. Specifically, the electric field applied to the electrode when anions are generated under the above-described conditions may be in a range of 1,000 V/m to 300,000 V/m or 5,000 V/m to 200,000 V/m. Since the electrode generates anions with an electric field in the above-described range, an anion generation concentration may be high, a residual ozone concentration may be maintained below an indoor standard, and excellent antibacterial performance may be exhibited.
The present application also relates to a method of manufacturing an electrode. The method of manufacturing an electrode relates to a method of manufacturing the above-described electrode, and the above-described contents of the electrode may be equally applied to the specific details of the electrode to be described below.
The method of manufacturing an electrode includes a forming operation and a coating operation.
The forming operation is an operation of forming an electrode and is performed by forming protrusions having a nano size on a surface of a body. Since the electrode is formed in the above-described way, an ionization discharge onset voltage for generating anions may be lowered, thereby lowering electric field strength to suppress ozone generation.
In an example, the forming operation may be performed through etching. Specifically, the etching may be performed through at least one selected from wet etching, optical etching, and physical etching. The forming operation may be performed through the above-described etching so that the protrusions may be formed on the surface of the body through a simple process.
In an example, wet etching may be used in the forming operation. The wet etching may be performed by immersing the body in an etching solution and then applying ultrasonic waves. By using the wet etching in the formation operation, a process can be easily performed and manufacturing costs according to the process can be reduced.
For example, due to ease of application, low price, and guaranteed performance, a single solution or a mixed solution based on a strong acid such as HCl, H2SO2, HF or a strong base such as NaOH may be used as the etching solution, and a commercially available etching solution for tungsten, stainless, or nickel may be used.
In addition, an application time of the ultrasonic waves may be in a range of 10 seconds to 1 hour. Specifically, the application time of the ultrasonic waves may be in a range of 20 seconds to 45 minutes, 30 seconds to 30 minutes, 40 seconds to 15 minutes, 1 minute to 10 minutes, or 1 minute to 5 minutes. When the application time of the ultrasonic waves during the wet etching satisfies the above-described range, it is possible to manufacture an electrode which has a high anion generation concentration and maintains a residual ozone concentration below an indoor standard.
In another embodiment, photo lithography or laser lithography may be used as the optical etching.
In another example, the forming operation may be performed through attaching. The attaching may be performed by attaching catalyst particles to a surface of the body.
For example, as the catalyst particles, a transition metal may be used. For example, a transition metal including iron, tungsten, silver, copper, gold, nickel, cobalt, zinc, molybdenum, or an alloy thereof may be used. The specific details of use of a transition metal as the catalyst particles are the same as those described in the protrusions and thus will be omitted.
In addition, a size of the catalyst particles may be a nano size. Since the catalyst particles have a nano size, when anions are generated, an active area may be expanded. On the other hand, when the size of the catalyst particles exceeds the nano size, an area covering the body increases, and during coating, for example, during coating using a chemical vapor deposition method, the catalyst particles may limitedly function as a catalyst.
In another example, the attaching may be additionally performed after the etching is performed. That is, additional protrusions may be formed by performing the attaching between the protrusions formed on the body through the above-described etching.
The coating operation is an operation of forming a coating portion on a surface of the electrode and is performed by applying conductive carbon on surfaces of the body and protrusions included in the electrode. The conductive carbon may be applied on the surfaces of the body and the protrusions so that corrosion of the electrode may be prevented, and the electrode may exhibit excellent antibacterial performance.
In an example, the coating operation may be performed through one method selected from a chemical vapor deposition method, a sputtering method, an atomic layer deposition method, a spray coating method, and a spin coating method.
In one embodiment of the present application, the coating operation may be performed through the chemical vapor deposition method. By using the chemical vapor deposition method in the coating operation, technical and cost thresholds can be lowered.
For example, as shown in
In the electrode manufactured through the above-described method, a residual rate of bacteria, which is measured by supplying air at a flow rate of 5 L/min to generate anions, and injecting air including the generated anions into a 22 L chamber together with 2,000 bacteria/cm3 of the bacteria to expose the bacteria to the anions, may be 25% or less. The detailed description of the residual rate of the bacteria measured according to anions of the electrode generated under the above-described conditions is the same as the above description and thus will be omitted. Since the residual rate of the bacteria measured according to the anions of the electrode generated under the above-described conditions satisfies the above-described range, excellent antibacterial performance may be exhibited.
The present application also relates to an electrostatic discharge system. The electrostatic discharge system relates to an electrostatic discharge system including the above-described electrode, and the above-described contents of the electrode may be equally applied to the specific details of the electrode to be described below.
The electrostatic discharge system includes the above-described electrode. Since the electrostatic discharge system includes the above-described electrode, an anion generation concentration may be high, a residual ozone concentration may be maintained below an indoor standard, the corrosion of the electrode may be prevented, and excellent antibacterial performance may be exhibited. As other configurations of the electrostatic discharge system, configurations commercially available in the art may be used. The configurations are not particularly limited as long as the configurations include the above-described electrode.
According to an electrode, a method of manufacturing the electrode, and an electrostatic discharge system including the electrode according to the present application, an anion generation concentration may be high, a residual ozone concentration may be maintained below an indoor standard, the corrosion of the electrode may be prevented, and excellent antibacterial performance may be exhibited.
Hereinafter, the above contents will be described in more detail with reference to Examples and Comparative Example. However, the scope of the present application is not limited to the contents disclosed below.
Thereafter, an electrode in which the protrusions were formed on the surface of the body having a nano-pin shape was put into a chemical vapor deposition chamber 24, 100 mL/min of nitrogen (N2) was injected into the vapor deposition chamber 24 under conditions of 2 Torr and 20° C./min for 20 minutes, a temperature of the chemical vapor deposition chamber 24 was raised to 650° C. for 70 minutes, acetylene (C2H2) was injected into the vapor deposition chamber 24 at a rate of 30 mL/min for 10 minutes to cause a reaction for 50 minutes, and then the vapor deposition chamber 24 was naturally cooled to manufacture an electrode in which carbon was applied on surfaces of the body and the protrusions. In this case, a pressure in the vapor deposition chamber 24 may be controlled by a vacuum pump 25, and a radius of curvature of the protrusion may be 2 μm or less. In addition, low magnification images (×500) were captured by photographing the protrusions of the electrode manufactured in Example 1 using a scanning electron microscope (SEM, S-4800 manufactured by Hitachi, Ltd., Japan). Results thereof are shown in
An electrode was manufactured in the same manner as in Example 1, except that an electrode with a nano-pin shape including tungsten was immersed in a beaker containing an etching solution, and then ultrasonic waves were generated for 2 minutes to form protrusions on a surface of a body. In this case, a radius of curvature of the protrusion may be 1 μm or less.
An electrode was manufactured in the same manner as in Example 1, except that an electrode with a nano-pin shape including tungsten was immersed in a beaker containing an etching solution, and then ultrasonic waves were generated for 3 minutes to form protrusions on a surface of a body. In this case, a radius of curvature of the protrusion may be 500 nm or less.
An electrode was manufactured in the same manner as in Example 1, except that an electrode with a nano-pin shape including tungsten was immersed in a beaker containing an etching solution, and then ultrasonic waves were generated for 4 minutes to form protrusions on a surface of a body. In this case, a radius of curvature of the protrusion may be 300 nm or less.
An electrode was manufactured in the same manner as in Example 1, except that an electrode with a nano-pin shape including tungsten was immersed in a beaker containing an etching solution, and then ultrasonic waves were generated for 5 minutes to form protrusions on a surface of a body. In this case, a radius of curvature of the protrusion may be 100 nm or less.
An electrode with a nano-pin shape including tungsten of Example 1, in which a protrusion and a coating portion were not formed, was manufactured. In this case, the electrode manufactured in Comparative Example 1 does not include the protrusion, and a radius of curvature of a sharp portion at an upper end portion of a body may be 100 μm.
Surface shapes of the electrodes manufactured in Examples 1, 3, and 5 and the electrode manufactured in Comparative Example 1 were photographed using a SEM (S-4800 manufactured by Hitachi, Ltd., Japan) to capture low and high magnification images. Results thereof are shown in
In addition, compositions of the electrode manufactured in Example 1 and the electrode manufactured in Comparative Example 1 were observed using energy dispersive X-ray spectroscopy (EDX, S-4800 manufactured by Hitachi, Ltd., Japan). Results thereof are shown in
As shown in
An anion generation concentration of the electrodes manufactured in Examples 1 to 5 and the electrode manufactured in Comparative Example 1 was evaluated using the anion concentration evaluation apparatus of
As shown in
The antibiosis evaluation apparatus of
As shown in
An ionization radius onset voltage according to a radius of curvature of a protrusion of each of the electrodes manufactured in Examples 1 to 5 and a radius of curvature of an upper end portion of a body of the electrode manufactured in Comparative Example 1 were calculated using General Formula 1 below. Results thereof are shown in
In General Formula 1, r is a radius of curvature of the protrusion, E is electric field strength when ionization begins to appear on surfaces of the body and the protrusions to generate anions, and d is a distance between the electrode and a ground plate.
As shown in
A residual ozone concentration of the electrodes manufactured in Examples 1 to 5 and the electrode manufactured in Comparative Example 1 were evaluated using the residual ozone concentration evaluation apparatus of
As a result, it was confirmed that the residual ozone concentration in the electrodes manufactured in Examples 1 to 5 was lower than the residual ozone concentration in the electrode manufactured in Comparative Example 1. In particular, it was confirmed that the residual ozone concentration in the electrode manufactured in Example 1, to which an electric field was applied at electric field strength of ⅔ of that of an electric field applied to the electrode manufactured in Comparative Example 1, was 50 ppb, which was considerably lower than the residual ozone concentration of 130 ppb in the electrode manufactured in Comparative Example 1, to which an electric field was applied at the above-described strength.
11: body
12: protrusion
13: coating portion
21, 31, 41, 51: electrode
22: beaker
23: ultrasonic tank
24: chemical vapor deposition chamber
25: vacuum pump
32, 42, 52: air supply unit
33, 43, 53: flow rate control unit
34, 44, 54: anion generating unit
35: anion measuring unit
45: chamber
46: button sampler
47: buffer solution
48: medium
55: ozone measuring unit
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2021-0112629 | Aug 2021 | KR | national |
| 10-2022-0092791 | Jul 2022 | KR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2022/010996 | 7/26/2022 | WO |
