This disclosure relates to methods and systems to ignite a fuel. More particularly, this disclosure relates to methods and systems including electrodes for ignition using transient plasma discharges for internal combustion engines.
Automotive internal combustion (IC) engines are under strict control by emission legislation due to growing concerns about their environmental impact, and the regulations are becoming more challenging for the industry to meet. IC engines play a dominant role in U.S. transportation and are expected to continue to do so well beyond 2020 . The United States has roughly 300 million automobiles on the road that use approximately 130 billion gallons of gasoline per year and create an annual environmental burden of 1.2 billion metric tons of CO2. Factoring in Diesel engines in the U.S. which burn an additional 50 billion gallons of fuel per year, combustion of liquid fuels in the U.S. annually adds close to 1.5 billon metric tons of CO2 into the environment. The U.S. Department of Energy has placed a high-priority has been placed on solutions for improving fuel efficiency and reducing emissions in the near term.
Federal Mogul has taken one approach to transient plasma (or corona) ignition, with a star shaped electrode, using radio frequency discharges. However, these applications have thus far failed to provide efficient and reliable operation.
According to a first embodiment, a device for providing ignition of a fuel-air mixture using a transient plasma discharge may include an anode configured to receive a voltage and a cathode disposed in proximity to the anode and configured to be coupled to a ground. Further, at least one of the anode and the cathode in the device may include a protrusion that enhances an electric field formed between the anode and the cathode, and wherein the protrusion forms a sharp edge defining a plurality of points, each point forming a path of shortest distance between the anode and the cathode.
According to a second embodiment, an internal combustion engine may include a fuel injector and an air intake coupled to provide a fuel-air mixture and a cavity configured to contain a combustion. The cavity may further include an internal surface fixed to the engine; a piston; an anode configured to receive a voltage; and a cathode disposed in proximity to the anode, the cathode configured to be coupled to a ground. More specifically, at least one of the anode and the cathode may include a protrusion that enhances an electric field formed between the anode and the cathode, and wherein the protrusion forms a sharp edge defining a plurality of points, each point forming a path of shortest distance between the anode and the cathode.
In yet another embodiment, a method for igniting a fuel-air mixture with a transient plasma discharge may include forming a fuel-air mixture by combining an approximately stoichiometric amount of a fuel with air; delivering the fuel-air mixture to a cavity having an anode and a cathode proximal to each other; and providing a voltage pulse to the anode. Accordingly, at least one of the anode and the cathode includes a protrusion that enhances an electric field formed between the anode and the cathode, and the protrusion forms a sharp edge defining a plurality of points, each point forming a path of shortest distance between the anode and the cathode.
These, as well as other components, steps, features, objects, benefits, and advantages, will now become clear from a review of the following detailed description of illustrative embodiments, the accompanying drawings, and the claims.
The drawings are of illustrative embodiments. They do not illustrate all embodiments. Other embodiments may be used in addition or instead. Details that may be apparent or unnecessary may be omitted to save space or for more effective illustration. Some embodiments may be practiced with additional components or steps and/or without all of the components or steps that are illustrated. When the same numeral appears in different drawings, it refers to the same or like components or steps.
Illustrative embodiments are now described. Other embodiments may be used in addition or instead. Details that may be apparent or unnecessary may be omitted to save space or for a more effective presentation. Some embodiments may be practiced with additional components or steps and/or without all of the components or steps that are described.
In an effort to achieve better fuel efficiency together with low emissions, modern IC engines are equipped with complicated injection and/or exhaust gas recirculation (EGR) systems. Diesel engines have better fuel efficiency and lower carbon monoxide (CO) and unburned hydro carbon (UHC) emission levels compared with spark ignition (SI) engines, however, they are generally characterized by high levels of nitrogen oxides (NOx) and soot emissions due to the nature of diffusion flame combustion. Examples of such engines may be found in the paper by Chang-Wook Lee, Rolf D. Reitz, Eric Kurtz, “A Numerical Study on Diesel Engine Size-Scaling in Low Temperature Combustion Operation”, Numerical HeatTransfer, Part A: Applications, Vol. 58, Iss. 9, 2010, incorporated herein by reference in its entirety, for all purposes. Low temperature combustion (LTC) operation in diesel engines has the potential to suppress NOx and soot emissions simultaneously; however, the long ignition delays that are the result of dilute combustion in LTC operation causes problems with combustion noise. Examples of LTC engines may be found in the following papers: (i) Y. Iwabuchi, L. Kawai, T. Shoji, and T. Takeda, Trial of New Concept Diesel Combustion System—Premixed Compression Ignition Combustion, SAE Technical Paper, SAE 1999-01-0185, 1999; (ii) S. Kimura, O. Aoki, H. Ogawa, S. Muranaka, and Y. Enomoto, New Combustion Concept for Ultra-Clean and High-Efficiency Small DI Diesel Engines, SAE Technical Paper, SAE 1999-01-3681, 1999; and (iii) K. Akihama, Y. Takitori, K. Unagaki, S. Sasaki, and A. Dean, Mechanism of Smokeless Rich Diesel Combustion by Reducing Temperature, SAE Technical Paper, SAE 2001-01-0655, 2001; which are incorporated herein by reference in their entirety, for all purposes. Transient plasma, generated by nanosecond pulsed power, has consistently demonstrated significant improvements in ignition delay and is potentially an enabling technology for improving efficiency and reducing in emissions in diesel engines. Some examples of transient plasma ignition may be found in the following papers: (i) F. Wang, J. B. Liu, J. Sinibaldi, C. Brophy, A. Kuthi, C. Jiang, P. Ronney, and M. Gundersen, “Transient Plasma Ignition of Quiescent and Flowing Air/Fuel Mixtures,” IEEE Transactions on Plasma Science, Vol. 33, No. 2, pp. 844-849, April 2005; (ii) J. B. Liu, F. Wang, G. Li, A. Kuthi, E. Gutmark, P. Ronney, and M. A. Gundersen, “Transient Plasma Ignition,” IEEE Transactions on Plasma Science, Special edition on Images, Vol. 33, No. 2, pp. 326-327, April 2005; (iii) C. Cathey, T. Tang, T. Shiraishi, T. Urushihara, A. Kuthi, and M. A. Gundersen, “Nanosecond Plasma Ignition for Improved Performance of an Internal Combustion Engine,” IEEE Trans on Plasma Sci., December 2007? Volume: 35, 6, Part 1, 1664-1668; (iv) D. Singleton, S J. Pendleton, and M. A. Gundersen, “The role of non-thermal transient plasma for enhanced flame ignition in C2H4-air,” J. Phys. D: Appl. Phys. 44 (2011) 022001; and (v) D. Singleton and M. A. Gundersen, “Transient Plasma Fuel-Air Ignition,” IEEE Transactions on Plasma Science, vol. 39, no. 11, pp. 2214-2215, November 2011; which are incorporated herein by reference in their entirety, for all purposes.
Current electrodes for IC engines allow for a single discharge path, which is all that can be utilized with spark ignition technology. The electrode designs disclosed below allow for a single discharge to affect a larger volume and allows for multipoint ignition in the engine cylinder.
Multi-point ignition with a single or multiple low-energy discharges. Spatially separated ignition sites improve combustion efficiency. Modifications to the engine cylinder or cylinder head may be necessary. In some embodiments, the distance between the anode and the plurality of cathodes is similar for several cathodes points. Accordingly, some embodiments have an equal distance between the anode and each of the cathodes in the plurality of cathodes.
The highest peak brake thermal efficiency (BTE) of passenger vehicle engines is slightly above 40%, meaning that somewhat more than 40% of the energy released by burning the fuel is converted into work by the crankshaft under ideal operating conditions. This is discussed in detail in the paper “Summary Report on the Transportation Combustion Engine Efficiency Colloquium” held at USCAR, Mar. 3 and 4, 2010; which is incorporated herein by reference in its entirety, for all purposes. The maximum BTE that could be achieved with slider-crank architecture (the dominant mechanical architecture of current engines) is about 60%, assuming that cost is not a constraint, as described in detail in the USCAR reference cited above. The theoretical peak energy efficiency limits for combustion engines are constrained by the 1st and 2nd Laws of Thermodynamics as they apply to the chemical and physical processes involved in converting fuel chemical energy into force and motion. This is described in detail in the paper by C. D. Rakopoulos and E. G. Giakoumis, “Second-law analysis applied to internal combustion engine operation,” Progress in Energy and Combustion Science, vol. 32, pp 2-47 (2006), which is incorporated herein by reference in its entirety, for all purposes. Although none of the combustion heat is destroyed (guaranteed by the 1st Law), the 2nd Law of Thermodynamics prevents a significant portion of the heat from being transformed into useful work. This is described in detail in the paper by N. Lior and G. J. Rudy, “Second-law Analysis of an Ideal Otto Cycle, Energy Conversion and Management, vol. 28, no. 4, pp 327-334 (1988), which is incorporated by reference in its entirety, herein, for all purposes. 20-25% of the fuel energy is destroyed by the unrestrained combustion of hydrocarbon fuels (i.e., when the combustion reactions occur far from thermodynamic equilibrium). This large loss of useful energy due to combustion irreversibility is an inherent feature of all current combustion engines.
It is possible to improve peak efficiency for slider-crank combustion engines by lowering combustion temperatures. Low temperature combustion (LTC) improves engine efficiency primarily because of reduced cylinder heat losses (due to the lower combustion temperature) and the potential for very dilute combustion (due to different reaction kinetics). By reducing cylinder heat losses and changing the molecular properties of the expanding combustion gases, LTC allows more of the energy released by combustion to be extracted in the expansion stroke. The lower reaction temperatures in LTC are also useful for reducing engine out NOx emissions, thereby reducing the need to consume additional fuel for exhaust after treatment. Various versions of LTC have been intensely investigated for the past several years.
The biggest challenge in widely implementing LTC is that it is less stable and more difficult to control than conventional diesel and spark ignition combustion, especially at high loads where engine efficiencies are high. Some modes of LTC are also apparently sensitive to small changes in fuel properties. While some engine LTC experiments have apparently demonstrated peak net indicated efficiencies in excess of 55%, this has been achieved under idealize laboratory conditions. Another important constraint is that past work has indicated higher engine efficiency appears to correlate with lower power density, thus a challenge for future development will be to obtain higher efficiencies while still maintaining or increasing specific power. Transient plasma has demonstrated the potential to stabilize and control LTC while maintaining power and allowing the use of more difficult to burn fuels. Transient plasma LTC in embodiments consistent with the present disclosure may be as described in detail in the following papers: (i) D. Singleton, J. Sinibaldi, C. Brophy, A. Kuthi and M. A. Gundersen, “Compact Pulsed Power System for Transient Plasma Ignition”, IEEE Transactions of Plasma Science, IEEE Trans. Plasma Sci. 37 (12), 2275-2279, 2009; (ii) D. Singleton, A. Kuthi, J. M. Sanders, A. Simone, S. J. Pendleton, and M. A. Gundersen, “Low Energy Compact Power Modulators for Transient Plasma Ignition,” Vol. 18, No. 4, pp. 1084-1090, August 2011; and (iii) T. Shiraishe, T. Urushihara and M. Gundersen, “A Trial of Ignition Innovation of gasoline engine by nanosecond pulsed low temperature plasma ignition,” Journal of Physics D: Applied Physics, 42 (2009) 135208 12 pp. which are incorporated herein by reference in their entirety, for all purposes.
Transient plasma ignition, involving short ignition pulses (typically 10-50 ns), has been shown to effectively reduce ignition delays and improve engine performance for a wide range of combustion-driven engines relative to conventional spark ignition. This methodology is therefore potentially useful for many engine applications. It has demonstrated several advantages over traditional non-enhanced thermal ignition:
The short nanoseconds pulses ensure that the electric field couples energy through energetic electrons rather than through heating of the fuel-air mixture (as occurs during a normal spark discharge, with pulses of micro-second—μs- to mili-second—ms—duration) due to the highly non-equilibrium transient plasma. The mechanism responsible for demonstrated improvements is believed to be impact ionization from high energy electrons produced by the discharge. These electrons collide with neutrals, producing radicals that drive and enhance the combustion process. Accordingly, some of the radicals produced may include atomic Oxygen (O) in its ground state, or Hydrogen radicals. The result is improved efficiency and reduced emissions from a variety of engine types, showing more than a 20% increase in efficiency in some engines.
In order to investigate the cause of the location of ignition using nanosecond pulses, screws were added to the cathode to create four points where local electric field enhancement would occur. During a transient plasma discharge, the intensity of optical emission from the streamers was observed to be highest at the tip of the screws, as well as along the anode. This supports the hypothesis that this configuration produces increased densities of active species at the cathode compared to the traditional constant gap coaxial geometry. In some embodiments, a single 12 ns, 50 kV pulse may be applied to a fuel-to-air equivalence ratio, φ, of about 1.1 C2H4-air mixture. In such configuration, ignition may occur almost simultaneously at the tip of each screw, as well as at the bases of the streamer channels along the anode (cf.
This result is significant because it implies that multiple spatially separated ignition sites can be generated efficiently and employed to improve combustion efficiency. It is worth noting a useful benefit in that the energy distributed to each site is small—the overall energy requirement is approximately the same or less than that required for traditional spark ignition, and some reduction in electrode erosion may be anticipated.
Here disclosed are several different configurations of electrodes that utilize the discovery that enhancing the electric field locally with sharp points can distribute plasma generation sites. This approach is particularly enabled by transient plasma, as the field is distributed throughout the volume even if the streamers subsequently become quenched.
The components, steps, features, objects, benefits, and advantages that have been discussed are merely illustrative. None of them, nor the discussions relating to them, are intended to limit the scope of protection in any way. Numerous other embodiments are also contemplated. These include embodiments that have fewer, additional, and/or different components, steps, features, objects, benefits, and advantages. These also include embodiments in which the components and/or steps are arranged and/or ordered differently.
Unless otherwise stated, all measurements, values, ratings, positions, magnitudes, sizes, and other specifications that are set forth in this specification, including in the claims that follow, are approximate, not exact. They are intended to have a reasonable range that is consistent with the functions to which they relate and with what is customary in the art to which they pertain.
All articles, patents, patent applications, and other publications that have been cited in this disclosure are incorporated herein by reference.
The phrase “means for” when used in a claim is intended to and should be interpreted to embrace the corresponding structures and materials that have been described and their equivalents. Similarly, the phrase “step for” when used in a claim is intended to and should be interpreted to embrace the corresponding acts that have been described and their equivalents. The absence of these phrases from a claim means that the claim is not intended to and should not be interpreted to be limited to these corresponding structures, materials, or acts, or to their equivalents.
The scope of protection is limited solely by the claims that now follow. That scope is intended and should be interpreted to be as broad as is consistent with the ordinary meaning of the language that is used in the claims when interpreted in light of this specification and the prosecution history that follows, except where specific meanings have been set forth, and to encompass all structural and functional equivalents.
Relational terms such as “first” and “second” and the like may be used solely to distinguish one entity or action from another, without necessarily requiring or implying any actual relationship or order between them. The terms “comprises,” “comprising,” and any other variation thereof when used in connection with a list of elements in the specification or claims are intended to indicate that the list is not exclusive and that other elements may be included. Similarly, an element preceded by an “a” or an “an” does not, without further constraints, preclude the existence of additional elements of the identical type.
None of the claims are intended to embrace subject matter that fails to satisfy the requirement of Sections 101, 102, or 103 of the Patent Act, nor should they be interpreted in such a way. Any unintended coverage of such subject matter is hereby disclaimed. Except as just stated in this paragraph, nothing that has been stated or illustrated is intended or should be interpreted to cause a dedication of any component, step, feature, object, benefit, advantage, or equivalent to the public, regardless of whether it is or is not recited in the claims.
The abstract is provided to help the reader quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, various features in the foregoing detailed description are grouped together in various embodiments to streamline the disclosure. This method of disclosure should not be interpreted as requiring claimed embodiments to require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed embodiment. Thus, the following claims are hereby incorporated into the detailed description, with each claim standing on its own as separately claimed subject matter.
This application is based upon and claims priority to U.S. provisional patent application 61/767,051, entitled “Electrodes for Multi-Point Ignition Using Single or multiple transient plasma discharges,” filed Feb. 20, 2013. The entire content of the above provisional applications is incorporated herein by reference.
This invention was made with government support under Grant No. N00014-09-C-0391, awarded by the Office of Naval Research (ONR). The government has certain rights in the invention.
Number | Date | Country | |
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61767051 | Feb 2013 | US |