The present invention relates to a method of treating wastewater, and more particularly, to a method of separating wastewater containing nitrogen compounds into product water and concentrated water by using electrodialysis reversal (EDR), for reusing the product water, and for treating the concentrated water to a degree of environmental regulation or less by electrochemical wastewater treatment (EWT) and discharging the water.
In a conventional wastewater treatment facility, chemical wastewater 121 and oily wastewater 111 which were passed through an oily wastewater pond 112 and an advanced oil separator 113 are flowed into a chemical wastewater pond 122. Wastewater of a chemical wastewater pond 122 is pH-adjusted in a first reaction tank 123 and is passed through a second reaction tank 124 and a coagulation tank 125. Acid-alkali materials 126 are injected into the first reaction tank 123. Coagulant alum or PAC 127 is injected into the second reaction tank 124 and a coagulant aid polymer 128 is injected into the coagulation tank 125. Flock which is formed while passing through the first and second reaction tanks 123 and 124 and the coagulation tank 125 is precipitated in a clarifier 129, and is entrusted-processed to a final cake 133 with a moisture content of less than 80±5% after passing through a thickener 130, a thickened sludge storage pond 131, and a dehydrator 132. Residual suspended solids and organic compounds of clarified water in the clarifier 129 are removed while passing through a clarified water pond 140, a pressure filter 141, a filtered water pond 142, and an activated carbon filter 143. The activated carbon-filtered water is pH-adjusted through a pH adjust pond 144 and is discharged finally through an effluent water pond 145 according to system design. Major functions of each unit process of a wastewater process facility are described in Table 1.
With a conventional wastewater treatment facility it is difficult to actively control the effluent water quality for water quality conservation act which is being strengthened stepwise from Jan. 1, 2008 to Jan. 1, 2013 as in Table 2. Particularly, ammonia was replaced by ethanolamine (ETA) as a pH adjusting agent of the secondary system in a nuclear power plant. It is difficult to satisfy the water quality of design criteria and related regulation under the conventional treatment process because of recalcitrant COD and T-N transformed from ETA. Therefore, an advanced process is needed in order to properly treat the recalcitrant COD and T-N.
E. coli No./mL)
The primary coolant heated in a nuclear reactor of a nuclear power plant is transferred to a steam generator and generates steam by heating the secondary coolant. The generated steam drives turbine generator and produces electricity. After that, the steam is condensed. The condensed secondary coolant is circulated to a steam generator. All kinds of ions and impurities in the condensed secondary coolant are removed by condensate polishing plant in order to prevent corrosion of a turbine, a steam generator, and related devices. ETA is accumulated in cation exchange resin of the condensate polishing plant and a large amount of the ETA is flowed into a wastewater treatment facility when regenerating the cation exchange resin. ETA reacts as in Formula 1 in water, and most of the ETA exists as a form of cation with a pH of 8 or less.
HOCH2CH2NH2+H2OHOCH2CH2NH3++OH− [Formula 1]
ETA, which is a nitrogen compound of inflow water of a wastewater treatment facility exists as a form of ions or complex salts and forms recalcitrant COD and T-N inducers. In particular, since a coagulation sedimentation device and a filtering device in a conventional wastewater treatment facility are basically designed for removal of suspended solids, they are not suitable for removing ionic matters. An adsorption process using activated carbon has an ETA removal ratio of just 7.2% according to the literature. Therefore, a complementary facility is required.
The present invention provides a wastewater treatment method in which a new process is applied to the backend of a conventional power plant wastewater treatment facility using physical and chemical treatment processes to improve the performance of the wastewater treatment facility.
The present invention also provides a wastewater treatment method which uses an electrodialysis reversal (EDR)-electrochemical wastewater treatment (EWT) mixing process, the method including: separating inflow wastewater which contains nitrogen compounds into product water and concentrated water using an EDR facility; and decomposing the concentrated water into target materials to be eliminated from the wastewater in an EWT facility.
According to an aspect of the present invention, there is provided a wastewater treatment method for simultaneous process of COD/T-N in inflow water containing nitrogen compounds using an EWT facility alone.
According to another aspect of the present invention, there is provided a wastewater treatment method for efficiently removing recalcitrant COD and T-N in wastewater produced in a power plant and an industrial facility using a nitrogen-containing material as a pH-adjusting agent, wherein the recalcitrant COD and T-N are derived from the nitrogen-containing material.
The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
According to an embodiment of the present invention, influent may contain Chemical Oxygen Demand (COD) and Total Nitrogen (T-N) derived from ethanolamine (ETA).
An electrodialysis reversal (EDR) process may be performed in a pH range of 4 to 7.
The EDR process may include reusing product water discharged from an EDR facility as service water.
The EDR process may be operated by phased reversal.
The EDR process may be operated by off-spec product recycle (OSPR).
The EDR facility may be equipped with a facility for controlling hydrogen ion concentration and/or concentrated water conductivity.
The EDR process may include inflowing concentrated water into the EWT facility after adding salts containing Cl or seawater.
A bipolar reactor can be used as a reactor of the EWT facility.
An interval between electrodes in the bipolar reactor may be 10 to 30 mm.
A current density of the bipolar reactor may range from 40 to 80 mA/cm2.
A facility for collecting gas generated in the reaction can be included.
The process may include pH-adjusting the EWT-treated water after the reaction is completed and then discharging the water as seawater. In addition, an activated carbon filter or a ceramic filter can be included in a backend of the electrochemical wastewater treatment (EWT) facility.
A facility circulating a part of the EWT-treated water to EDR can be included.
In a combined process of the present invention, the EDR facility 253 plays a role of separating wastewater into product water 254 and concentrated water 255. Product water 254 from the EDR facility 253 is re-used as raw water 261 after passing through a reclaimed water pond 260. Concentrated water 255 is flowed into the EWT facility 256 and treated therein. The EWT facility 256 plays a role of decomposing and treating concentrated recalcitrant COD and T-N using an electrochemical mechanism. In particular, by adopting a new process, the EWT facility 256 treats, in a stable and efficient way, recalcitrant COD and T-N generated by ETA used as a pH-adjusting agent. The water treated by the EWT facility 256 is finally pH-adjusted through a pH-adjust pond 271 after passing through a concentrated water pond 270 and is flowed out through an effluent water pond 272. Also, acid-alkali materials 273 may be added in the pH-adjust pond 271.
Referring to
Referring to
The details of an EDR facility according to an embodiment of the present invention are as follows:
In the present invention, a membrane separation process is introduced in order to concentrate elimination target materials of wastewater. An EDR facility is adopted for minimizing fouling necessarily generated in a membrane separation process. An EDR system controls scales, which are formed in membrane surfaces, by periodically changing the polarity of electrodes during an operation to reverse a traveling direction of ions in a membrane stack.
If an electrode of EDR is reversed, an existing concentration room is converted to a dilution room. Therefore, if an electrode is reversed, product water having high salt density is discharged in a dilution room for a certain time. The product water having high salt concentration is called an off-spec product. The time required to produce an off-spec product corresponds to hydraulic retention time for inflow water from entering to an EDR facility to discharging. Therefore, as there are more hydraulic steps in an EDR facility, the time required for generating an off-spec product increases.
In case of having three steps of which each hydraulic stage time is 30 seconds, if the polarity of all changeover values and stacks are changed at the same time, the salt concentration gradient of effluent is as in
If salinity of an off-spec product equals to or is lower than concentration of inflow water, the off-spec product can be re-circulated and processed again as inflow water of an EDR facility; this is called off-spec product recycle (OSPR.) Recovery rate of an EDR facility is increased by around 8% compared to basic operation when off-spec products are re-circulated and processed again with phased reversal. The result is shown in Table 3.
(US Gallon/Day)
An EDR process may be performed in a pH range of 4 to 7 according to an embodiment of the present invention. In the EDR process, in order to separate ETA complex salt to concentrated water, it is important that ETA complex salt exists as a form of an ion. Therefore, an experimental result of removal ratio of TOC and conductivity under various pH ranges is as in
Details of an EWT facility according to an embodiment of the present invention are as follows:
An EWT facility used in the present invention removes COD and T-N in wastewater by converting them to carbon dioxide, water, nitrogen gas, etc. through an electrochemical redox reaction, by using an insoluble catalyst electrode as an anode and an optional catalyst electrode as a cathode.
An EWT facility of the present invention is comprised of a rectifier supplying DC power, a reactor where electrolysis reaction actually occurs, a propriety tank which controls conductivity and pH suitable for electrolysis. Besides, all kinds of measuring tools for smooth operation of an electrochemical wastewater treatment facility and a gas collector can be included.
In the present invention, an EWT facility having a bipolar electrode reactor not a unipolar electrode reactor was used, as shown in
The electrode area and electrode number can be changed according to needs in composition of a reactor. An electrode spacing can be controlled in a range of 10 to 30 mm. A current density in the bipolar reactor may range from 40 to 80 mA/cm2. Moreover, the product water was set up to take turns to flow to right and left in order to improve decomposition reaction of effluent in electrolysis.
In a cathode (−) of an EWT device, nitrate nitrogen (NO3) is reduced to ammoniacal nitrogen (NH4+), and the reduced ammoniacal nitrogen is oxidized to nitrogen gas and emitted to the air near an anode (+). In a cathode, nitrate nitrogen and nitrite nitrogen are reduced to ammoniacal nitrogen or nitrogen gas by Formulas 2 through 6. However, if product water is neutral or alkaline, a reaction by Formula 2 is dominant, and if product water is acid, a reaction by Formula 3 is dominant.
NO3−+6H2O+8e−NH3+9OH− [Formula 2]
NO3−+4H++8e−NH4++3H2O [Formula 3]
NO3−+3H2O+5e−1/2N2(g)+6OH− [Formula 4]
NO2−+5H2O+6e−NH3+7OH− [Formula 5]
NO2−+2H2O+3e−1/2NH2(g)+4OH− [Formula 6]
In an anode, an oxidation reaction may occur and nitrite nitrogen is transformed to nitrate nitrogen as in Formula 8, but mostly ammoniacal nitrogen is transformed to nitrogen gas by Formula 7 and then emitted to the air. Moreover, in an anode, hypochlorous acid is generated from a chlorine ion by an oxidation reaction. The hypochlorous acid, which is a powerful oxidizer, oxidizes ammoniacal nitrogen to nitrogen gas.
2NH3+6OH+N2+6H2O+6e− [Formula 7]
NO2+2OH−NO3−+H2O+6e− [Formula 8]
2Cl−Cl2+2e− [Formula 9]
Cl2+H2O2H++Cl−+OCl− [Formula 10]
NO2 −+OCl−NO3−+Cl− [Formula 11]
2NH3+3OCl−N2+3Cl−+3H2O [Formula 12]
An EWT facility according to an embodiment of the present invention is focused on removing not only simple nitrate nitrogen but also ETA which is an inducer of a recalcitrant organic material, T-N. A decomposition reaction of ETA occurring in a bipolar reactor is as follows:
NH2CH2CH2OH+H2ONH3+2HCHO+2H++2e− [Formula 13]
NH3+3OH−0.5N2+3H2O+3e− [Formula 14]
2NH3+2OCl−N2+2HCl+2H2O [Formula 15]
HCHO+4OH−CO2+3H2O+4e− [Formula 16]
HCHO+2OCl−CO2+2Cl−+H2O [Formula 17]
Ammoniacal nitrogen and a part of an ETA-inducing component are decomposed by an oxidation reaction of hypochlorous acid in Formulas 12, 15, and 17. Moreover, hypochlorous acid which is a powerful oxidizer is known to be efficient in decomposition of not only a nitrogen component but also all kinds of organic materials. Hypochlorous acid is generated from chlorine ions existing in concentrated water in an anode of an EWT reactor, by Formula 10. Therefore, concentrated water has to contain chlorine ions in order to efficiently perform simultaneous removal of COD and T-N by using an EWT facility, and additional injection is needed in case of unsatisfying proper chlorine ion concentration. Therefore, in a reservoir before flowing in, salts such as NaCl, KCl, and CaCl2 are added or seawater is adulterated.
It can be included adjusting pH of product water and discharging the water after the reaction above is completed.
Since a part of ammoniacal nitrogen or organic compounds are decomposed by hypochlorous acid, a halogenated compound such as trihalomethane (THM) can be generated. Therefore, in order to remove halogenated compounds and suspended solids of EWT-treated water, the EWT-treated water can be post-treated by installing an activated carbon filter or a ceramic filter in the backend of EDR-EWT facilities and then flowing the effluent out.
According to an embodiment of the present invention, a device is provided for recirculating a part of EWT-treated water to flow into an EDR facility. EWT-treated water can be discharged through pH-adjusting and/or after post-treatment by a filter. In addition, the EWT-treated water can be more perfectly treated by re-circulating a part of the water.
Since an EWT facility, according to an embodiment of the present invention, has excellent simultaneous removal rates of COD and T-N and the concentrated water of an EDR facility is used as inflow water, stability and profitability is increased. This is because extra expense is decreased by reducing the amount of inflow water to about 10%. However, when there is no need to re-use wastewater and when the concentration of inflow wastewater is high enough to process only the EWT facility can be operated without the EDR facility.
Operation conditions of EDR-EWT combined process according to an embodiment of the present invention are shown in Table 4. A water quality analysis result of a sample during operation is shown in Table 5. Water quality of EDR-concentrated water was measured by taking a sample from a pipe of EDR-concentrated water. The sample of EDR-concentrated water was taken from a tank of two tons or more in order to minimize variations in characteristics of the EDR-concentrated water. Water quality of product water was measured by taking a sample from product water. The sample of EWT inflow water was taken from a tank in which the pH and conductivity at a head area of a bipolar reactor are controlled. The sample of EWT-treated water shows was taken at a final spot at which the EWT-treated water is discharged.
The 2.1 mg/L of COD concentration in EDR product water is proper for not only raw water but also service water, and 6.8 mg/L of T-N concentration satisfies 20 mg/L of the designed degree. Moreover, it can be checked that other heavy metal ions show proper water quality which can be used as service water.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.
Number | Date | Country | Kind |
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10-2005-0051140 | Jun 2005 | KR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR2006/002260 | 6/14/2006 | WO | 00 | 12/14/2007 |