This application claims priority to Austrian Patent Application No. A50410/2017, filed on May 15, 2017, which is hereby incorporated by reference in its entirety.
The invention relates to an electrodynamic acoustic transducer, which comprises a housing, a membrane and a coil arrangement attached to the membrane, wherein the coil arrangement comprises a plurality of coils each having two terminals being static in relation to the housing. Furthermore, the transducer comprises a magnet system being designed to generate a magnetic field transverse to a longitudinal direction of a wound wire of the coil arrangement. Finally, the transducer comprises connecting wires connecting the coils and the terminals.
An electrodynamic acoustic transducer of the kind above generally is known. In this context US 2014/321690 A1 discloses a speaker with two coils stacked above another.
A drawback of prior art transducers is that an electric signal is not just transformed in a desired piston-like movement of the membrane, but also leads to a rocking movement respectively tumbling movement of the membrane caused by undesired but unavoidable asymmetries of the speaker. One parameter, which influences the rocking/tumbling movement is the length of the connecting wires. Usually, the connecting wires are comparably long and often shaped like a loop so as to provide a low spring constant, thus keeping the influence of the connecting wires on the rocking/tumbling movement of the membrane low. Although said influence may be reduced in the presented way, it does not disappear.
Accordingly, it is an object of the invention to overcome the drawbacks of the prior art and to provide an improved electrodynamic acoustic transducer. Particularly, a rocking/tumbling movement of the membrane shall be avoided or at least reduced in comparison to prior art transducer designs.
The inventive problem is solved by a transducer as defined in the opening paragraph, wherein the connecting points between the connecting wires and the coils are symmetrically arranged on the coil arrangement.
In this way, the influence of the connecting wires on the rocking/tumbling movement of the membrane is practically zero. Forces acting on the membrane caused by the connections wires are symmetric and do not cause a rocking/tumbling movement of the membrane.
Further details and advantages of an audio transducer of the disclosed kind will become apparent in the following description and the accompanying drawings.
In particular, the connecting points between the connecting wires and the coils are symmetrically arranged on the coil arrangement:
In case a) the coil arrangement is viewed in the direction of a loop axis respectively in a direction, in which the wound wire appears as a loop or as loops. In this view, the connecting points between the connecting wires and the coils are symmetrically arranged around the coil arrangement. This is a first approach of symmetry of the connecting points.
The “loop axis” is perpendicular to a plane encompassed by the wound wire respectively a wire loop. In other words, the loop axis is the axis, around which the coil has to be rotated to wind the coil.
In case b) the connecting points are beneficially arranged in the same plane (which is encompassed by the wound wire respectively a wire loop of the coil arrangement) and in particular in the mid of a height extension of the coil arrangement. However, the connecting points may also be arranged in different planes or at different heights to obtain symmetry. For example, a first pair of two connection points may be arranged opposite to each other on a first height or level, whereas a second pair of two connection points may be arranged opposite to each other on a second height or level. This case b) is a second approach of symmetry of the connecting points, which can be used alone or in combination with the first approach (case a) of symmetry.
Generally, mounting the coils to each other may be done by means of an adhesive or glue. Beneficially, connecting points may be arranged in a bonding plane of two coils, in particular in case of an even number of coils comprised by the coil arrangement. In this way, manufacturing the coil arrangement is comparably easy. In case of an even number of coils (e.g. two coils), the connecting points may be arranged in the mid of a height extension of the coil arrangement.
Particularly, the coil arrangement can comprise coils (in particular two coils), which are identical in shape and which are mounted to each other head first. Using identical coils allows for manufacturing the coil arrangement in a very economic way. Because the coils are mounted to each other head first, symmetry with regards to the height extension of the coil arrangement can be obtained easily.
Beneficially, also the terminals are symmetrically arranged around the coil arrangement thus further improving the performance of the transducer by avoiding rocking/tumbling of the membrane. Similar to the connection points also the terminals can be symmetrically arranged a) seen in a direction perpendicular to a plane encompassed by a wound wire respectively by a wire loop and/or b) with respect to a height extension perpendicular to a plane encompassed by a wound wire respectively by a wire loop.
To even further improve the performance of the transducer, the connecting wires may be symmetrically arranged around the coil arrangement and/or may be substantially identical in shape.
Generally, the coil arrangement may have the shape of a polygon (e.g. of a rectangle or a square) or may be round (e.g. oval or even circular). Moreover, the coil arrangement may comprise two or more coils. The coils of the coil arrangement can be wound in the same direction or in opposite directions.
Beneficially, two coils (or each two coils of more than two coils) have one terminal in common. Accordingly, a series connection of the coils is obtained. In this context, two connecting wires may connect the coils and the common terminal in an advantageous embodiment of the transducer. Such a design particularly applies to rectangular and square coil arrangements and generally polygons with an even number of sides. The reason is that the number auf connecting wires is even, too. However, in an alternative advantageous embodiment, a single connecting wire connects the coils and the common terminal. Such a design particularly applies to circular coil arrangements and generally polygons with an odd number of sides.
In an advantageous embodiment of the electrodynamic acoustic transducer, a spider is connected to the coil arrangement, wherein:
A spider fixes respectively centers the coil arrangement. In this embodiment, the spider (particularly its arms) is used to carry the connecting wires and/or a conductive path or layer. Hence, the connecting wires are limited in their movement, and so their tendency for vibrations is reduced.
It should be noted at this point that the term “wire” does not necessarily imply a circular cross section, but also comprises “flat” and in particular rectangular cross sections. Especially in the context of the spider it is beneficial to use flat cross sections so as to allow a largely unhindered vertical movement of the coil arrangement and thus of the membrane, but to hinder a lateral movement due to the high aspect ratio of the spider arms or legs. This directional property results from the different moduli of mechanical resistance (vertical versus horizontal). In this context, one should also note that a connecting wire with a rectangular cross section being fixed to the spider may also be seen as a conductive path on a substrate. Accordingly, the border to the conductive layer or path on a spider is blurred.
However, the conductive layer or path beneficially comprises or consists of a conductive adhesive attached to the spider, whereas the connecting wires are beneficially made of copper. Nevertheless, also the conductive layer or path may be made of copper in one embodiment.
Usually, the connecting wires turn into the coils at the connecting points in an uncut manner. In one embodiment, a wire with circular cross section is used to wind the coils, which wire is flattened in the region between the connecting points and the terminals, e.g. by means of pressing. In this way, advantageous mechanical properties (e.g. low bending resistance) are combined with advantageous electrical properties (low transition resistance).
In yet another beneficial embodiment, a conductive layer or path attached to the membrane electrically connects the coils and the common terminal. Alternatively or in addition, a conductive layer or path electrically connecting the coils and the common terminal may be attached to a spider as disclosed above.
In particular, the conductive layer or path comprises or consists of a conductive adhesive attached to the membrane/spider. In this embodiment, advantage is taken of the fact that comparably high currents (e.g. caused by an audio signal) can flow from a first coil to a second coil via the common connection point arranged on the moving part of the speaker, and just comparably low currents (e.g. for controlling tasks) flow out of or into the common terminal. For this reason, a dedicated connecting wire from the common connection point to the common terminal can be omitted. Instead, a conductive layer or path on the membrane/spider is used for this reason. However, a short piece of wire may be used to connect the common connecting point between the coils with the conductive layer or path. Said wire particularly may be a section of the coil wire of one of the coils or both coils at the common connecting point. Both coils may be electrically connected directly at the conductive layer or path or at a distance from the conductive layer or path. Accordingly, in the latter case, a separate, short piece of wire, a short section of the coil wire of one of the coils or short sections of the coil wires of both coils may connect the common connecting point with the conductive layer or path.
To obtain mechanical symmetry, additional conductive paths may be attached to the membrane/spider, which are not necessarily desired from an electrical point of view, because a particular electrical connection is already realized by another path. Those additional conductive paths may be (superfluously) connected to the coil arrangement or not.
In particular, the resistance of the conductive layer or path is higher than the real value of the impedance of each of the coils, which the conductive layer or path is connected to. Accordingly, the conductive layer or path can be made comparably thin thus hardly deteriorating the membrane characteristics/spider characteristics.
Using a conductive layer or path is of particular advantage in cases where an odd/even number of terminals is needed for a polygon-shaped coil with an even/odd number of corners/sides. An illustrative example is a rectangular or square coil arrangement with three terminals. According to this embodiment of the disclosed transducer, symmetry can be obtained with two symmetrically arranged connecting wires for two terminals and a conductive layer for the third terminal. As disclosed above, connecting wires are preferably connected to the outer terminals of the series connection of the coils, and the conductive layer is connected to the common connection point of the connected coils.
In yet another beneficial embodiment of the proposed transducer, multiple connecting wires connect a polygonal coil arrangement at its corners. For example, this embodiment provides perfect symmetry for rectangular coil arrangements. In view of polygonal coil designs, the magnet system often comprises a number of separate, rod-shaped magnets (respectively magnets shaped like a cuboid) instead of a single ring-shaped magnet. Accordingly, the magnetic field is concentrated on the longitudinal sides of the polygon and is relatively weak in its corners. That is the reason why a connection wire in the corner has nearly no influence on the performance of the transducer. As said, this particularly counts for a magnet system with rod-shaped magnets, but—of course in an alleviated way—also for ring-shaped magnets. Alternatively, multiple connecting wires may connect the coil arrangement at the center of its longitudinal sides what leads to perfect symmetry as well.
One should note that the above embodiments may be used in any desired combination or variation, in particular if the coil arrangement comprises more than two coils and a plurality of common terminals.
These and other aspects, features, details, utilities, and advantages of the invention will become more fully apparent from the following detailed description, appended claims, and accompanying drawings, wherein the drawings illustrate features in accordance with exemplary embodiments of the invention, and wherein:
Like reference numbers refer to like or equivalent parts in the several views.
Various embodiments are described herein to various apparatuses. Numerous specific details are set forth to provide a thorough understanding of the overall structure, function, manufacture, and use of the embodiments as described in the specification and illustrated in the accompanying drawings. It will be understood by those skilled in the art, however, that the embodiments may be practiced without such specific details. In other instances, well-known operations, components, and elements have not been described in detail so as not to obscure the embodiments described in the specification. Those of ordinary skill in the art will understand that the embodiments described and illustrated herein are non-limiting examples, and thus it can be appreciated that the specific structural and functional details disclosed herein may be representative and do not necessarily limit the scope of the embodiments, the scope of which is defined solely by the appended claims.
Reference throughout the specification to “various embodiments,” “some embodiments,” “one embodiment,” or “an embodiment,” or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases “in various embodiments,” “in some embodiments,” “in one embodiment,” or “in an embodiment,” or the like, in places throughout the specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. Thus, the particular features, structures, or characteristics illustrated or described in connection with one embodiment may be combined, in whole or in part, with the features, structures, or characteristics of one or more other embodiments without limitation given that such combination is not illogical or non-functional.
It must be noted that, as used in this specification and the appended claims, the singular forms “a,” “an” and “the” include plural referents unless the content clearly dictates otherwise.
The terms “first,” “second,” and the like in the description and in the claims, if any, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms “include,” “have,” and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to those elements, but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
All directional references (e.g., “plus”, “minus”, “upper”, “lower”, “upward”, “downward”, “left”, “right”, “leftward”, “rightward”, “front”, “rear”, “top”, “bottom”, “over”, “under”, “above”, “below”, “vertical”, “horizontal”, “clockwise”, and “counterclockwise”) are only used for identification purposes to aid the reader's understanding of the present disclosure, and do not create limitations, particularly as to the position, orientation, or use of the any aspect of the disclosure. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein are, for example, capable of operation in other orientations than those illustrated or otherwise described herein.
As used herein, the phrased “configured to,” “configured for,” and similar phrases indicate that the subject device, apparatus, or system is designed and/or constructed (e.g., through appropriate hardware, software, and/or components) to fulfill one or more specific object purposes, not that the subject device, apparatus, or system is merely capable of performing the object purpose.
Joinder references (e.g., “attached”, “coupled”, “connected”, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily infer that two elements are directly connected and in fixed relation to each other. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the spirit of the invention as defined in the appended claims.
All numbers expressing measurements and so forth used in the specification and claims are to be understood as being modified in all instances by the term “about”, which particularly means a deviation of ±10% from a reference value.
Furthermore, the transducer 1a comprises a magnet system with a magnet 9, a pot plate 10 and a top plate 11. The magnet system generates a magnetic field B transverse to a longitudinal direction of a wound wire of the coil arrangement 6.
The first coil 7 has two terminals T7a, T7b being static in relation to the housing 2. Similarly, the second coil 8 has two terminals T8a, T8b being static in relation to the housing 2. A connecting wire 12a connects the terminal T7a and the first coil 7 at a connecting point C7a, a connecting wire 12b connects the terminal T7b and the first coil 7 at a connecting point C7b, a connecting wire 13a connects the terminal T8a and the second coil 8 at a connecting point C8a, and a connecting wire 13b connects the terminal T8b and the second coil 8 at a connecting point C8b.
The connecting points C7a, C7b, C8a, C8b are symmetrically arranged around the coil arrangement 6a, in particular with respect to the main axes x and y of the rectangular coil arrangement 6a.
In a preferred embodiment, also the terminals T7a, T7b, T8a, T8b are symmetrically arranged around the coil arrangement 6a as is shown in
Generally, the connecting points C7a, C7b, C8a, C8b between the connecting wires 12a, 12b, 13a, 13b and the coils 7, 8 may be symmetrically arranged on the coil arrangement 6 seen in the loop axis z respectively in a direction perpendicular to a plane encompassed by a wound wire respectively by a wire loop (case a). In this view, the wound wires of the coils 7, 8 appear as loops. This first approach of symmetry was discussed above.
However, alternatively or in addition a second approach of symmetry of the connecting points C7a, C7b, C8a, C8b may be applied to the transducer 1a. According to this approach, the connecting points C7a, C7b, C8a, C8b between the connecting wires 12a, 12b, 13a, 13b and the coils 7, 8 are symmetrically arranged on the coil arrangement 6 with respect to a height extension perpendicular to a plane encompassed by a wound wire respectively by a wire loop (case b). In particular, the connecting points C7a, C7b, C8a, C8b may be arranged in the mid of a height extension of the coil arrangement 6 as this is the case in
However, arranging the connection points C7a, C7b, C8a, C8b in the mid of a height extension of the coil arrangement 6 is no necessary condition. The connecting points C7a, C7b, C8a, C8b may also be arranged in different planes or at different heights. For example, a first pair of two connection points C7a, C8b may be arranged opposite to each other on a first height or level, whereas a second pair of two connection points C7b, C8a may be arranged opposite to each other on a second height or level.
The very same counts for the terminals T7a, T7b, T8a, T8b, which may be arranged symmetrically with respect to a height extension perpendicular to a plane encompassed by a wound wire respectively by a wire loop (case b) as this is the case in the example of
It should be noted that the connecting points C7a, C7b, the connecting wires 12a, 12b and the terminals T7a, T7 in
The connecting points C7a, C7b, C8a, C8b beneficially may be arranged in a bonding plane of two coils 7, 8, which is the case in the example shown in
In a very advantageous embodiment, the coil arrangement 6 comprises (two) coils 7, 8, which are identical in shape and which are mounted to each other head first. Using identical coils allows for manufacturing the coil arrangement 6 in a very economic way. Because the coils 7, 8 are mounted to each other head first, symmetry with regards to the height extension of the coil arrangement 6 is obtained in a very easy way.
In view of polygonal coil designs, often a number of separate, rod-shaped magnets 9 (respectively magnets 9 shaped like a cuboid) instead of a single ring-shaped magnet 9 are used. Accordingly, the magnetic field is concentrated on the longitudinal sides of the polygon and is relatively weak in its corners. That is the reason why an individual connection point C7a, C7b, C8a, C8b in a corner of the polygon has nearly no influence on the performance of the transducer 1a.
In
In
In
In
In this context,
In
For this reason, a dedicated connecting wire 12b from connecting point C78b to the common terminal T78b can be omitted. Instead, a conductive path 14a, which is attached to the membrane 3 and which is electrically connected to the common connecting point C78b of the coils 7, 8, is used for this reason as this is shown in
Concretely, a short piece of wire 15 (which may be a short section of a coil wire of one of the coils 7, 8 or both coils 7, 8) connects the common connecting point C78b of the coils 7, 8 and the conductive path 14a. On the outer, fixed part of the membrane 3 respectively conductive path 14a, the common terminal T78b is arranged. The conductive path 14a comprises or consists of a conductive adhesive attached to the membrane 3.
Such a design is of particular advantage in cases where an odd/even number of terminals T7a, T7b, T8a, T8b, T9a, T9b, T78b is needed for a polygon-shaped coil arrangement 6 with an even/odd number of corners/sides. An illustrative example for this is shown in
Symmetry can be obtained with two symmetrically arranged connecting wires 12a, 13a for the two outer terminals T7a, T8a and the conductive path 14a for the common terminal T78b as the conductive path 14a has nearly no influence on a rocking or tumbling tendency of the coil arrangement 6. For example, the connecting points C7a, C8a and also the terminals T7a, T8a may be arranged on the x-axis or on the y-axis or at opposite corners. To further improve symmetry, a second conductive path 14b may be arranged vis-a-vis of the first conductive path 14a as this is shown for the transducer 1c in
In this example, a connecting wire 12a, which connects the connecting point C7a with the terminal T7a, is attached to the spider arm 16d, and a connecting wire 13a, which connects the connecting point C8a with the terminal T8a, is attached to the spider arm 16b. Furthermore, a conductive layer or path 14a, which connects the coils 7, 8 and the common terminal T78b, is attached to the spider arm 16a.
The electrical structure of the transducer 1d is comparable to the embodiments shown in
It should be noted at this point that the term “wire” does not necessarily imply a circular cross section, but also comprises “flat” and in particular rectangular cross sections. Especially in the context of the spider 16a . . . 16d it is beneficial to use flat cross sections so as to allow a largely unhindered vertical movement of the coil arrangement 6 and thus of the center section 5 of the membrane 3. In this context, one should also note that a connecting wire 12a, 13a with rectangular cross section being fixed to the spider 16a . . . 16d may also be seen as a conductive path on a substrate, which is the spider arm 16a . . . 16d here. Accordingly, the border to the conductive layer or path 14a, which is fixed to the spider arm 16a as well, is blurred. However, the conductive layer or path 14a beneficially comprises or consists of a conductive adhesive attached to the spider arm 16a, whereas the connecting wires 12a, 13a are beneficially made of copper. Nevertheless, also the conductive layer or path 14a may be made of copper in one embodiment.
Usually, the connecting wires 12a, 13a turn into the coils 7, 8 at the connecting points C7a, C8a in an uncut manner. In one embodiment, a wire with circular cross section is used to wind the coils 7, 8, which wire is flattened in the region between the connecting points C7a, C8a and the terminals T7a, T8a, e.g. by means of pressing. In this way, advantageous mechanical properties (e.g. low bending resistance) are combined with advantageous electrical properties (low transition resistance).
To obtain perfect symmetry, also the spider arm 16c may be equipped with an additional conductive path, which may be connected to the common connecting point C78b or not. This additional conductive path is not desired from an electrical point of view, but improves the mechanical and acoustic properties of the transducer 1d (see also
One should note that the embodiments shown in the Figures shall just illustrate the possibilities, and variations of different kind may be envisaged by a skilled in the art.
One should also note that the presented embodiments may be used in any useful combination. For example, arranging connecting wires 12a, 13a on the spider arms 16a, 16c may be combined with a conductive layer or path 14a arranged on the membrane 3 (see
In the example above, the transducer 1b . . . 1e comprises just one common connecting point C78b, one common terminal T78b and one conductive path or layer 14a and an optional conductive path 14b. Nevertheless, further common connecting points may be electrically connected to further terminals by further conductive paths or layers. Different paths may be arranged side by side, whereas different layers may be arranged on top of each other as the case may be.
It should be noted that although the examples depicted in the
It should also be noted, that the coils 7, 8 may be wound in the same directions or in opposite directions.
Furthermore, the invention does not just relate to two or three coils 7, 8, but to any number of coils.
Additionally, it should be noted that although symmetric design of connecting points C7a, C7b, C8a, C8b, terminals T7a, T7b, T8a, T8b, T9a, T9b, T78b and connecting wires 12a, 12b, 13a, 13b is advantageous, one may also deviate from a strict symmetric design without departing from the inventive spirit. For example, the terminals T7a, T7b, T8a, T8b, T9a, T9b, T78b may be arranged in a different manner to provide a particular electrical interface. Furthermore, the shape of the connecting wires 12a, 12b, 13a, 13b may be different. Nevertheless, the influence of the connecting wires 12a, 12b, 13a, 13b on the movement of the membrane 3 may still be substantially symmetric by choosing an adequate design.
As was disclosed hereinbefore, it is of advantage to have the wires 12a, 13a, 12b, 13b respectively the individual connection points C7a, C7b, C8a, C8b in the corners of a polygonal coil arrangement 6a . . . 6e. Basically the same counts for the conductive paths 14a, 14b, which are advantageously arranged in said corners as well. Generally, the effect of the magnetic stray field on the wires 12a, 13a, 12b, 13b is different than on the conductive paths 14a, 14b because of the different current levels and/or impedances. On the one hand, different current levels lead to different forces acting on the membrane 3 caused by the different currents flowing through the wires 12a, 13a, 12b, 13b respectively through the conductive paths 14a, 14b. On the other hand, different voltages are induced into the wires 12a, 13a, 12b, 13b respectively into the conductive paths 14a, 14b based on their different impedances. Since the strayfield is lower in the corner regions, as said it is beneficial to use these corner regions for any of the connection types between the coils 7,8 and the non-moving parts of the transducer 1a . . . 1c, i.e. for the wires 12a, 13a, 12b, 13b and/or the conductive paths 14a, 14b. Moreover, it is easier to connect the wires 12, 13, 12a, 13a, 12b, 13b respectively the conductive paths 14a, 14b in a region, where no magnets 9 are, for mechanical reasons.
It should be noted that the invention is not limited to the above mentioned embodiments and exemplary working examples. Further developments, modifications and combinations are also within the scope of the patent claims and are placed in the possession of the person skilled in the art from the above disclosure. Accordingly, the techniques and structures described and illustrated herein should be understood to be illustrative and exemplary, and not limiting upon the scope of the present invention. The scope of the present invention is defined by the appended claims, including known equivalents and unforeseeable equivalents at the time of filing of this application. Although numerous embodiments of this invention have been described above with a certain degree of particularity, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this disclosure.
Number | Date | Country | Kind |
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A50410/2017 | May 2017 | AT | national |