Drying of moist porous media, such as paper and pulp, is an extremely energy-consuming process. Traditional drying techniques are primarily associated with convection, conduction, and thermal radiation. Other approaches include the use of cold, adsorptive and absorption surfaces for dehumidification. Efficient drying is often sought for moisture removal in industries such as food preparation.
An electrohydrodynamic (EHD) drying apparatus includes a non-uniform electric field resulting from an electric field source operable for a high potential, and an electric field source operable for a low potential. A power source is connected to the electric field sources for producing the non uniform electric field for inducing dielectrophoresis (DEP) in an article within the uniform electric field. In particular configurations, the applied non-uniform electric field is for separating a vapor phase being formed during drying from the liquid phase. The electric field source defines a polarizer adapted to produce dielectrophoresis, and the electric field induces coupled electrostatics and momentum for disposing liquid towards the high electric field for drying.
Configurations herein are based, in part, on the observation that many industrial processes rely on drying mechanisms for removing moisture from goods, products and other industrial entities. Often this includes water absorbed or contained in food and other porous products, however any evaporative process may be applicable to approaches herein. Unfortunately, conventional approaches to drying are energy intensive and involve electrical and/or fossil fuel consumption for generating heat and airflow for commercial drying. Accordingly, configurations herein substantially overcome the shortcomings of conventional approaches by employing a Dielectrophoresis (DEP, or dielectrophoretic) mechanism to generate a non-uniform electric field and promoting a DEP force that assists drying by a gradient of electrical that differs for the liquid and vapor phases of the moisture content. During the drying process, in the presence of the DEP force, the vapor phase is extracted away from the porous drying medium, which results in an increase of the evaporation rate.
In further detail, an electrohydrodynamic drying apparatus according to configurations herein includes an emitter connected to a power source for providing a voltage, and a collector connected to the power source and having a lower voltage that the emitter for establishing a non-uniform electric field between the emitter and collector. An induced dielectrophoretic field results between the emitter and collector is configured for selectively disposing the moisture content out of the article for drying.
A method for EHD drying using the drying apparatus includes establishing a voltage differential between an EHD electrode plate and a ground electrode plate, where the EHD electrode plate is connected to a power source for providing a voltage, and the ground electrode plate is connected to the power source and has a lower voltage that the emitter. Drying logic energizes the power supply for establishing a non-uniform electric field between the EHD electrode plate and the ground electrode plate, and an article for drying is placed between the EHD electrode plate and the ground plate based on a dielectrophoretic field induced by the power source between the EHD electrode plate and the ground electrode plate for removing the moisture content from the article.
The foregoing and other objects, features and advantages of the invention will be apparent from the following description of particular embodiments of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
The description below presents an example of the DEP drying apparatus applicable for drying a substrate or product using an article of a moist porous medium within the DEP field for drawing water or other evaporated substance away from the moist, porous article (article) for drying the article.
DEP, as applied to configurations herein, provides a translational motion of neutral matter caused by the polarization effects in a diverging electric field. During the drying process, in the presence of the DEP force, the vapor phase is extracted away from the porous medium, which results in an increase of the evaporation rate and a decrease of the sample surface temperature. DEP also enhances heat-transfer characteristics, demonstrated by monitoring a heat flux rate during the drying process. The article temperature is monitored through an Infrared (IR) camera, and convection heat transfer coefficients are estimated for evaluating moisture content is studied as a function of drying time. The experimental results show an up to 132% increase of the heat flux rate and a 242% increase of the convection coefficient due to the application of an electric field, as compared to conventional drying process.
Where ρe, E, εe, and ρ are the electric charge density, the electric field vector, the electric permittivity, and mass density of the fluid medium, respectively, and promote ion 105 flow towards the collecting electrode (collector) 120. The first term on the right hand side represents the Coulomb force. The Coulomb force can attract or repel objects due to the existence of free ions. Three mechanisms are responsible for the ion source: injection or ion-drag, conduction, and induction. The second force (middle term) is the Dielectrophoretic (DEP) force, which is due to the existence of an electric permittivity gradient in a multiphase system. The third force, the electrostriction force, is due to the elastic deformation of a fluid medium by an imposed electric field and can be neglected for incompressible fluids. The nomenclature of Table I is employed throughout:
Conventional EHD based drying techniques make use of ionic/corona wind generation, whose primary mechanism is the Coulomb force. In general, ionic wind generation requires an emitting electrode with a small radius of curvature (e.g., needle-shaped) and a collecting/ground electrode, which can be problematic in industrial usage due to the needle shaped electrode tending to oxidize. Conventional EHD approaches may tend to manipulate the Coulomb force, in contrast to configurations herein which drive evaporation based on the DEP force.
AC applications.
Referring to
The heat source 315 is disposed adjacent the article 325, such that the heat source heats the article for evaporating the moisture to generate the vapor phase, such that the dielectrophoretic field 150 disposes the vapor phase in a direction based on an electric permittivity of the moisture for removing the liquid phase from the article 325. Based on water vapor evaporated from the article 325 via heating from the heat source 315, the gaseous vapor phase is drawn towards the DEP electrode across the air gap 322, thus enhancing the drying process and reducing the amount of energy needed for the heat source 315.
An Infrared (IR) camera 346 installed 1 m above the DEP electrode 310 was used to monitor the surface temperature evolution during the drying process. The temperature data is gathered and rendered by a data acquisition unit including a processor 342 and rendering screen 344. The heat flux measurement was achieved by a miniature heat flux sensor installed at the ground electrode 320, discussed further below in
The dimensions of the electrodes and paper sample are shown in Table II. The electrode sizes were fabricated in consideration of the size of the hand-sheet paper article. The DEP electrode design was based on a design used for the enhancement of heat transfer in electrically driven, liquid film flow in the absence of gravity. A numerical simulation was carried out to estimate the electric field distribution generated by this electrode design. The numerical simulation results indicated that, for the main region of the domain, the electric field 150 is highest in the vicinity of the article and decreases along the area through the plurality of the DEP electrode slots 316. As a result, as evaporation proceeds, vapor departs the sample surface, and the DEP force extracts the vapor phase towards the lower electric field. In other words, the vapor phase moves from the sample surface to the slots in the DEP electrode under the influence of the DEP force. This DEP extraction mechanism will increase the vapor pressure gradient between the sample surface and its surrounding ambient, thus, enhancing evaporation/dry rate in the vicinity of the article 325.
As further demonstrated in
In order to measure the incoming heat flux rate (q″) that penetrates the article 325 from below, a miniature heat flux sensor was employed (micro-foil heat flux sensor, RDF corporation). The heat flux sensor has a dimension of 12 mm (L)×7 mm (W)×1 mm thickness. To accommodate the sensor measurements into the existing dry experiments without introducing geometrical influence, the ground electrode was redesigned by inserting the rectangle-shaped slot 326 in the center. The heat flux sensor 328 was sealed into the slot with thermal conductive epoxy. The excess epoxy was removed and polished using 600-grit sandpaper, in order to keep the surface of the region as smooth as possible. The heat flux sensor is connected to the processor 342. The output voltage in the micro-voltage range is then converted to the heat flux rate, by multiplying the scaling factors provided by the sensor manufacturer. Note that the heat flux rate presented in this work is based on the local measurement; accordingly, the temperature above the heat flux sensor region measured by an IR camera 346.
The moisture content is based on the dry basis weight (DBMC), which is the ratio between the mass weight of water over the bone-dry weight of the dry article 325, as:
The drying rate is defined as the change in the mass per unit area of the article 325 and per unit time. The derivation here is a second order centered difference approximation:
Where A represents the surface area of the article 325.
In the convective heat transfer coefficient analysis, the total heat flux from the heat source 315 to the article 325 includes two parts: latent heat of vaporization and sensible heat. Thus, estimating the heat transfer coefficient becomes a challenge without knowing the ratio of the two parts. However, as mentioned above, the drying rate, or, more specifically, the evaporation rate, could be obtained. Thus, the local convective heat transfer coefficient estimation is achievable per the following equations. In this approach, the mass transfer coefficient, km, is linked with the vapor mass flux (Jv), due to surface evaporation and the convection heat transfer coefficient (hconv):
It should be noted that various semi-empirical correlations are used for estimating the physical properties of the sample.
Upon the penetration of heat to the article 325 from the bottom heat source 315, phase change (i.e., evaporation) occurs. In this manner, the total heat includes both sensible heating of the moist medium (more precisely, the article and the trapped moisture therein) and the latent heat of vaporization. Thus, the heat flux and surface temperature evolutions, as well as the voltage/current characteristics, are shown simultaneously, to investigate the influence of the DEP force on drying performance.
The corresponding convective heat transfer coefficients 1100 are presented in
Configurations discussed above demonstrate the heat transfer characteristics of drying an article 325 defined by a moist paper sheet heated from bottom with the DEP mechanism showed a significant enhancement in heat flux and the convective heat transfer coefficient up to 132% and 242%, respectively, when the paper sheet was exposed to the electric field. However, the DEP effects are particularly quantifiable with a higher initial moisture content. The disclosed approach confirms efficacy of a novel mechanism for an intensification of the drying process and provided additional physical insights of the disclosed approach for drying fragile products.
While the system and methods defined herein have been particularly shown and described with references to embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.
This patent application claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent App. No. 63/246,482, filed Sep. 21, 2021, entitled “ELECTROHYDRODYNAMIC DRYING OF MOIST POROUS MATERIALS,” incorporated herein by reference in entirety.
Number | Date | Country | |
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63246482 | Sep 2021 | US |