Electroless copper plating solution and process for formation of copper film

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an electroless copper plating solution and a process for the formation of a copper film with this plating solution. More particularly, the present invention relates to an electroless copper plating solution for forming all copper films, such as copper films used for conductor circuits of printed circuit boards, copper films for conductor circuits on ceramic substrates, and copper films to be used for electromagnetic wave shielding materials, and a process for forming copper films by using this plating solution.
2. Description of the Related Art
As the electroless copper plating solution for electrolessly depositing metallic copper, there is widely known a solution comprising ethylenediaminetetraacetic acid (EDTA) or Rochelle salt as the complexing agent for a copper ion, and a solution comprising copper sulfate as the copper salt and formaldehyde as the reducing agent is most widely used. Research into complexing agents such as N,N,N',N'-tetrakis(2-hydroxypropyl)ethylenediamine and nitrilotriacetic acid has been made.
When these complexing agents are used, however, the electroless copper deposition speed is very low and usually 1 to 2 .mu.m/hr. Namely, since additives are incorporated to improve the physical properties of the obtained copper film, the deposition speed is reduced. In the basic plating solution free of additives (consisting solely of a copper salt, a complexing agent, a reducing agent and a pH-adjusting agent), the deposition speed is about 10 .mu.m/hr at highest. It was a recently reported that a plating solution giving a highest deposition speed is a solution comprising N,N,N',N'-tetrakis(2-hydroxypropyl)ethylenediamine as the complexing agent and an activator, and a deposition speed of 72 .mu.m/hr is obtained by this plating solution (Japanese Unexamined Patent Publication No. 59-25965). It has been also reported, however, that even if the above-mentioned plating solution is used, an applicable deposition speed is 2 to 5 .mu.m (Japanese Unexamined Patent Publication No. 60-15917).
Current demands for an electroless copper plating solution having a high deposition speed are increasing, to reduce the cost of, for example, printed circuit boards. To meet this demand, there have been proposed a plating solution comprising an accelerator (Japanese Unexamined Patent Publication No. 60-159173) and a plating solution formed by adding an activator to a reducing agent (Japanese Unexamined Patent Publication No. 55-76054). These plating solutions, however, are not satisfactory, and the development of a plating solution showing a higher plating speed is required.
The present inventors previously showed that, by using a monoamine type trialkanolamine, especially triethanolamine, as the complexing agent and making this complexing agent function also as an accelerator, electroless copper plating can be performed at a speed as high as 100 .mu.m/hr or more, and even if an additive is added to improve the physical properties, a copper film having good physical properties can be formed at a speed as high as 30 to 120 .mu.m/hr (see the specification of Japanese Patent Application No. 62-273493 published Jul. 4, 1989 as 1-168871).
Triethanolmonoamine acting as the complexing agent and accelerator in the above-mentioned high-speed electroless copper plating solution has a high stability in the form of a complex, and therefore, the reactivity is low and initiation of the reaction (plating) is not uniform. Accordingly, in the above-mentioned high-speed electroless copper plating solution, there is a need to easily initiate a stable plating reaction.
For example, if this high-speed electroless copper plating solution is applied to the full-additive preparation of a printed circuit board, then the formed copper film should have excellent physical properties.
SUMMARY OF THE INVENTION
Therefore, a primary object of the present invention is to provide a high-speed electroless copper plating solution capable of easily initiating a stable reaction and providing a copper film having excellent physical properties, and a process for forming a copper film by using this plating solution.
In the present invention, to attain this object, in a high-speed electroless copper plating solution comprising a trialkanolmonoamine as the copper ion complexing agent and accelerator, an iron ion compound is used as the reaction initiator and a specific compound is used as the agent, to improve the physical properties of a plating film. Furthermore, the present invention relates to a process for forming a copper plating film by using this high-speed electroless copper plating solution.
More specifically, in accordance with the present invention, there is provided an electroless copper plating solution comprising a copper ion, a copper ion-complexing agent, a reducing agent, and a pH-adjusting agent, the plating solution comprising a trialkanolmonoamine or a salt thereof as a complexing agent and accelerator in an amount giving a copper deposition speed substantially higher than the copper deposition speed obtained when the trialkanolmonoamine or salt thereof is present in an amount sufficient to complex the copper ion but not enough to function as the accelerator, and 1.2.times.10.sup.-4 to 1.2.times.10.sup.-3 mole/l of an iron ion compound as a reaction initiator and/or 1.92.times.10.sup.-4 to 1.92.times.10.sup.-3 mole/l of at least one compound selected from the group consisting of pyridazine, methylpiperidine, 1,2-di-(2-pyridyl)ethylene, 1,2-di-(pyridyl)ethylene, 2,2'-dipyridylamine, 2,2'-bipyridyl, 2,2'-bipyrimidine, 6,6'-dimethyl-2,2'-dipyridyl, di-2-pyridylketone, N,N,N',N'-tetraethylethylenediamine, naphthalene, 1,8-naphthyridine, 1,6-naphthyridine, tetrathiafurvalene, .alpha.,.alpha.,.alpha.-terpyridine, phthalic acid, isophthalic acid, and 2,2'-dibenzoic acid as an agent for improving the physical properties of a plating film.
Furthermore, in accordance with the present invention, there is provided a process for forming an electroless copper plating film by using this electroless copper coating solution.

BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a graph illustrating the relationship between the amount of triethanolamine added and the copper deposition speed;
FIG. 2 is a diagram illustrating a test pattern of a printed board;
FIGS. 3 and 4 are diagrams illustrating peeling patterns for the tensile test among test patterns;
FIG. 5 is a time-strain curve at the tensile test;
FIG. 6 is a diagram illustrating the amount of deformation of a test piece;
FIG. 7 is a graph illustrating the relationship between the amounts of potassium ferrocyanide and 2,2'-bipyridyl added in a high-speed plating solution and the elongation of the film;
FIG. 8 is a graph illustrating the relationship between the amount of 2,2'-bipyridyl added and the elongation of the film; and
FIG. 9 is a graph illustrating the results of the hot oil test.

DESCRIPTION OF THE PREFERRED EMBODIMENTS
As the trialkanolmonoamine or its salt acting not only as a copper ion-complexing agent but also as an accelerator when used in an amount substantially larger than the amount required as the copper ion-complexing agent, triethanolamine and triisopropanolamine are easily available. As the salt, there can be mentioned hydrochlorides and phosphates. Preferably, the content of triethanolamine in the plating solution is 1.2 to 30 moles, more preferably 1.3 to 20 moles, per mole of the copper ion. Triisopropanolamine is preferably used in an amount of 1.5 to 3 moles per mole of the copper ion. If the trialcanolamine is used in such a molar excess, an electroless copper plating film can be deposited a speed as high as 10 .mu.m or more, and deposition speed of 30 to 50 .mu.m/hr or higher or a deposition speed of 100 to 160 .mu.m/hr or higher can be obtained, although the deposition speed depends more or less on the kind of the additive. It has been found that preferably the absolute amount of the trialkanolamine or its salt is 0.006 to 2.4 moles/l, more preferably 0.012 to 1.6 moles/l.
An iron ion compound is added as the reaction initiator to the high-speed electroless copper plating solution. By the term "reaction initiator" used herein is meant a compound assuring initiation of the reaction at a specific bath temperature and a specific bath pH value in a trialkanolamine-containing plating solution. Even in the absence of the reaction initiator, the reaction starts by increasing the pH value of the plating solution or elevating the bath temperature above 70.degree. C. Nevertheless, under practical plating conditions, the reaction can be initiated only with great difficulty in the absence of the reaction initiator. As the result of experiments made by the present inventors, it was found that an iron ion compound is effective as the reaction initiator for the trialkanolamine-containing high-speed plating solution. The iron ion compound is capable of releasing Fe.sup.2+ or Fe.sup.3+. For example, there can be mentioned ferrous chloride FeCl.sub.2, ferrio chloride FeCl.sub.3, potassium ferrocyanide K.sub.4 Fe(CN).sub.6, potassium ferricyanide K.sub.3 Fe(CN).sub.6, sodium ferricyanide Na.sub.3 Fe(CN).sub.6 and sodium ferrocyanide Na.sub.4 Fe(CN).sub.6, and metal ferrocyanides, and sodium ferricyanide are preferably used. Preferably, the amount of the iron ion compound added is at least 1.2.times.10.sup.-4 mole/l, especially 1.2.times.10.sup.-4 to 1.2.times.10.sup.-3 mole/l. If the amount of the iron ion compound is smaller than 1.2.times.10.sup.-4 mole/l, the effect of initiating the reaction is not too low, and if the amount of the iron ion compound is too large, a precipitate or iron hydroxide or the like is formed and the physical properties of the obtained film become poor.
In the present invention, at least one compound selected from the group consisting of pyridazine, methylpiperidine, 1,2-di-(2-pyridyl)ethylene, 1,2-di-(pyridyl)ethylene, 2,2'dipyridylamine, 2,2'-bipyridyl, 2,2'-bipyrimidine, 6,6'-dimethyl-2,2'-dipyridyl, di-2-pyridylketone, N,N,N',N'-tetraethylethylenediamine, naphthalene, 1,8-naphthyridine, 1,6-naphthyridine, tetrathiafurvalene, .alpha.,.alpha.,.alpha.,-terpyridine, phthalic acid, isophthalic acid and 2,2'-dibenzoic acid is added as the agent for improving the physical properties of the plating film. Among the above, 1,2-di-(2-pyridyl)ethylene, 2,2'-bipyridyl, 2,2'-bipyrimidine and 1,8-naphthyridine are preferably used. By experiments described hereinafter, it was found that these compounds are effective. The optimum amount added of the agent for improving the physical properties of the plating film depends on the compound used, but in general, the agent is added in an amount of at least 1.92.times.10.sup.-4 mole/l, preferably 1.92.times.10.sup.-4 to 1.92.times.10.sup.-3 mole/l, more preferably 3.2.times.10.sup.-4 to 1.3.times.10.sup.-3 mole/l.
Surprisingly, we found that a 1,10-phenanthroline compound, regarded as able to greatly improve the physical properties of the film in conventional electroless copper plating solutions, provides no improvement of the high-speed triethanolmonoamine-containing plating solution, and that 6,6'-bi-2-picoline or 2,2'-bi-4-picoline formed by introducing a methyl group into 2,2'-bipyridyl, which greatly improves the physical properties, has no effect in the high-speed triethanolmonoamine-containing plating solution.
Any compound capable of providing a copper ion can be used as the copper salt, without limitation. For example, there can be mentioned copper sulfate CuSO.sub.4, copper chloride CuCl.sub.2, copper nitrate Cu(NO.sub.3).sub.2, copper hydroxide Cu(OH).sub.2, copper oxide CuO and cuprous chloride CuCl. The amount of the copper ion present in the plating solution is generally 0.005 to 0.1 mole/l and preferably 0.01 to 0.07 mole/l. To obtain a plating speed higher than that of the conventional plating solutions, the amount of the copper ion must be at least 0.005 mole/l, though the value differs to some extent according to the plating solution conditions, and in view of the stability and from the economical viewpoint, preferably the amount of the copper ion is up to 0.1 mole/l.
Any compound capable of reducing the copper ion to metallic copper can be used as the reducing agent, without limitation, but formaldehyde, derivatives thereof, polymers thereof such as paraformaldehyde, and derivatives and precursors thereof are preferably used. The amount of the reducing agent is at least 0.05 mole/l, preferably 0.05 to 0.3 mole/l, as calculated as formaldehyde. To obtain a higher plating speed than that of the conventional plating solutions, the amount of the reducing agent must be at least 0.05 mole/l, and in view of the stability of the plating solution and from the economical viewpoint, preferably the amount of the reducing agent is up to 0.3 mole/l.
Any compound capable of changing the pH values can be used as the pH-adjusting agent, without limitation. For example, there can be mentioned NaOH, KOH, HCl, H.sub.2 SO.sub.4 and HF. The pH value of the plating solution is generally 12.0 to 13.4 (25.degree. C.), preferably 12.4 to 13.0 (25.degree. C.). The dependency of the plating solution on the pH value is high, and to realize a high plating speed, preferably the pH value is 12.4 to 13.0. If the pH value exceeds 13, the stability of the plating solution is lowered.
Preferably, the temperature of the plating solution is from normal temperature to 80.degree. C., more preferably from normal temperature to 70.degree. C. Even at normal temperature (lower than 30.degree. C.), the plating can be performed at a sufficiently high speed, but if the bath temperature exceeds 80.degree. C., the stability of the plating solution is lowered.
The electroless copper plating treatment of the present invention can be carried out by any known procedures. In general, a substrate such as glass-epoxy, paper-phenol or ceramics is subjected to a preliminary treatment (such as washing or chemical roughening), catalyzed (usually, palladium is bonded) to impart a susceptibility to the deposition of copper) and then immersed in the plating solution to effect the electroless copper deposition.
In the case of a low catalytically active surface to be plated, for example, tungsten or molybdenum on a ceramic substrate, sometimes the plating by the high-speed trialkanolamine-containing plating solution is difficult. In this case, if an electroless copper plating is preliminarily carried out in a plating solution, different from the trialkanolamine-containing plating solution, which comprises a copper ion complex having a substantially lower stability constant as the complex than that of the trialkanolamine, to perform a thin copper deposition film on the surface to be plated, the electroless copper plating can be performed at a high speed, to a predetermined deposition thickness, by using the high-speed trialkanolamine-containing plating solution, whereby a high-speed plating becomes possible even on a low catalytically active surface to be plated (see Japanese Patent Application No. 63-101341). The technique of performing a thin film copper deposition film by using a low stable copper ion complex also can be applied to a surface to be plated, other than the above-mentioned low catalytically active surface, whereby a copper plating can be conducted while maintaining a greater control.
According to the present invention, the electroless copper plating can be performed at a much higher speed than in the conventional electroless copper plating solutions, initiation of the plating reaction can be assured, and the physical properties of the obtained copper film can be greatly improved.
EXAMPLES
The present invention will now be described in detail with reference to the following examples, that by no means limit the scope of the invention.
Referential Example 1
Triethanolamine-containing High-speed Plating Solution
A stainless steel sheet having a size of 3 cm.times.7 cm (area=about 40 cm.sup.2) was degreased, washed, and treated with a Pd catalyst solution (for example, Cataposit 44 supplied by Siplay). Then the substrate was washed with water and activated by an Accelerator 19 supplied by Siplay. The thus-pretreated stainless steel sheet was then subjected to electroless plating with an ethylenediaminetetraacetic acid (EDTA) plating solution having a composition shown in Table 3, for 2 minutes, to form a copper foil having a thickness of 0.1 to 0.2 .mu.m, the plated stainless steel sheet was washed with water and then subjected to electroless plating with 500 cc of a prepared triethanolamine plating solution, for 10 minutes. The deposition speed was measured by an electrolytic film thickness meter and the obtained value was converted to the deposition speed per hour. The plating load was 80 cm.sup.2 /l. Note, NaOH was used for the adjustment of the pH value.
TABLE 1______________________________________Copper Foil-Forming Plating Solution for Sampling DataComponent Concentration______________________________________CuCl.sub.2 0.06MEDTA 0.08MFormalin 18 ml/lpH (25.degree. C.) 12.5Bath temperature 50.degree. C.______________________________________
The plating solution was continuously air-stirred by air blowing, and mechanical stirring was not performed.
The prepared triethanolamine (TEA) plating solution was as described below, and the change of the deposition speed by the change of the TEA concentration was examined.
The results are shown in FIG. 1.
CuCl.sub.2 0.06 M
Formalin* 18 ml/l
TEA
Potassium ferrocyanide 20 mg/l
2,2'-Bipyridyl 10 mg/l
pH (25.degree. C.) 12.8
Bath temperature 60.degree. C.
Note
Formalin* is a 37% aqueous solution of formaldehyde.
From FIG. 1, it is seen that a high-speed plating is possible if triethanolamine is added in an amount of at least 1.2 equivalents to the copper ion.
Referential Example 2
Reactivity of Plating Solution with Substrate
Since triethanolamine has a larger stability constant as the copper complex, in general, little initiation of the reaction occurs, and especially in a portion having a low catalytic activity, an initiation of the reaction is difficult. In the dependency of the deposition speed on triethanolamine/Cu.sup.2+ shown in FIG. 1, little initiation of the reaction occurs if the amount of truethanolamine is small, i.e., the ratio r of [TEA]/[Cu.sup.2+ ] is lower than 1.2, and if the reaction is initiated when the ratio r is about 1.5, the deposition speed is very high and exceeds 100 .mu.m/hr. Note sometimes the reaction is not initiated even if the ratio r is about 1.5 or higher.
This initiation of the reaction is influenced by various conditions of the plating solution. After due investigation, it was found that the initiation of the reaction depends greatly on the state of the surface to be treated, i.e., the catalytic activity and surface condition. For example, a stainless steel sheet can be plated by an EDTA plating solution but cannot be plated by a triethanolamine plating solution. In a Pd catalyst-bonded stainless steel sheet, the activity is uneven and a difference is brought about by the catalyst solution. In the case of a glass-epoxy substrate, however, if the substrate is etched and Pd is then bonded by using a catalyst solution, the reaction is smoothly initiated and advanced.
The triethanolamine plating solution used in this example was described in Referential Example 1.
TABLE 2______________________________________Empirically Found Reactivity of Plating Solution with Substrate Reactivity (whether or not reaction is initiated) (TEA +Substrate TEA EDTA EDTA) TEA solution +(catalyst) solution solution solution EDTA solution______________________________________Stainless steel sheet x .smallcircle. x .smallcircle.Stainless steel sheet + .DELTA. .circleincircle. .smallcircle. .circleincircle.Pd catalyzedGlass-apoxy sheet + .circleincircle. .circleincircle. .circleincircle. .circleincircle.Pd catalyzedStainless steel sheet + .smallcircle. .circleincircle. .circleincircle. .circleincircle.copper foil______________________________________ Note x: no substantial reaction .DELTA.: difference brought about by catalyst solution .smallcircle.: substantial reaction .circleincircle.: Excellent reaction
Example 1
Reaction Initiator
The copper foil of a glass-epoxy/copper foil laminate was chemically etched to obtain a roughened epoxy surface. Then the roughened epoxy surface was treated at 45.degree. C. for 2 minutes with a pre-dip solution (cataprip 404 supplied by Siplay) and treated at 45.degree. C. for 4 minutes with a Pd catalyst solution (Cataposit 44 supplied by Siplay), and the treated laminate was washed with water and treated at normal temperature for 4 minutes with an activating solution (Accelerator 19 supplied by Siplay), to obtain a material to be plated for a test piece.
The obtained substrate was pre-plated for 10 minutes by using the following plating solution.
CuCl.sub.2 0.04 mole/l
EDTA-4Na* 0.06 mole/l
2,2'-Bipyridyl 20 mg/l
NaOH 2.5 g/l
Polyethylene glycol mole-weight=2000) 1 g/l
Formalin 6 ml/l
Note
EDTA-4Na: sodium ethylenediaminetetracatate
A copper foil was deposited in a thickness of about 0.2 .mu.m on the surface of the substrate by this pre-plating.
The thus-prepared substrate was immersed in a high-speed plating solution formed adding an ion compound to the following basic solution, and it was determined whether or not the reaction had been initiated. The basic plating solution free of the ion compound was used as the reference solution.
CuCl.sub.2 0.04 mole/l
TEA* 0.12 mole/l
NaOH 6.5 g/l
Formalin 12 ml/l
2,2'-Bipyridyl 50 mg/l
Bath temperature 60.degree. C.
Note
*: triethanolamine
In this basic solution, to prevent an accidental initiation of the reaction, as much as possible, 2,2'-bipyridyl was added in a large amount but EDTA as the low stable complexing agent was not added. This was because it was empirically found that, when the amount of 2,2'-bipyridyl is small, the reaction is readily initiated and if a low stable complexing agent (EDTA), which is an agent preventing the stoppage of the reaction, is present, the reaction is readily initiated.
When an ion compound was not added, little initiation of the reaction occurred (the reaction was initiated in three immersion runs from among ten immersion runs). Various ion compounds were added, and it was determined whether or not the initiation of the reaction was greatly improved with regard to the above-mentioned basic case where an ion compound was not added. Mark "o" indicates that an effect of initiating the reaction occurred and mark "x" indicates that such an effect did not occur.
The results of the examination of compounds capable of releasing a component ion of potassium ferrocyanide are shown in Table 3, and the results of the examination of other ion-releasing compounds are shown in Table 4.
TABLE 3______________________________________Constituent Presence or AbsenceElement Additive Amount Added of Initiating Effect______________________________________K.sup.1+ KCl 0.25 g/l xFe.sup.2+ FeCl.sub.2.xH.sub.2 O 0.13 g/l .smallcircle.Fe.sup.3+ FeCl.sub.3.6H.sub.2 O 0.25 g/l .smallcircle.CN.sup.- NaCN 0.25 g/l xFe(CN).sub.6.sup.4- Na.sub.4 Fe(CN).sub.6 0.30 g/l .smallcircle.Fe(CN).sub.6.sup.3- K.sub.3 Fe(CN).sub.6 0.30 g/l .smallcircle.______________________________________
TABLE 4______________________________________Kind of Metal Presence or AbsenceIon Additive Amount Added of Initiating Effect______________________________________Co.sup.+ CoCl.6H.sub.2 O 0.30 g xNi.sup.+ NiSO.sub.4.6H.sub.2 O 0.15-0.30 g xSn.sup.2+ SnCl.sub.2.2H.sub.2 O 0.20 g xSn.sup.4+ SnCl.sub.4.XH.sub.2 O 0.20 g xZn.sup.2+ ZnCl.sub.2 0.20 g xMn.sup.2+ MnCl.sub.2.4H.sub.2 O 0.20 g xCr.sup.6+ CrO.sub.3 0.06-0.20 g xV.sup.5+ V.sub.2 O.sub.10 0.20 g xAl.sup.3+ Al(OH).sub.3 0.30 g xRu.sup.2+ RuCl.sub.2.XH.sub.2 O 0.20 g x______________________________________
From Table 3, it is seen that Fe.sup.2+ or Fe.sup.3+ promotes the initiation of the reaction. It is considered that the equilibrium reaction of Fe.sup.2+ .revreaction.Fe.sup.3+ +e.sup.- makes a contribution to the initiation of the plating reaction. The results of the experiments based on the supposition that the equilibrium reaction of another metal ion would make a contribution to the initiation of the reaction are shown in Table 4. It was found, however, that ions other than the iron ion have no effect of promoting the reaction.
From the foregoing experimental results, it is confirmed that an iron ion compound is effective as the reaction initiator for the electroless copper plating in a high-speed trialkanolamine-containing plating solution. In view of the solubility in the plating solution, a metal ferrocyanide and a metal ferricyanide are preferably used.
Note, it must be taken into consideration that the high-speed reaction is initiated in the trialkanolamine-containing plating solution even in the absence of a reaction initiator as mentioned above, and that the probability of the initiation of the reaction is low in the absence of the reaction initiator. As a means of increasing the probability of the initiation of the reaction, there can be considered an increase of the pH value, an elevation of the bath temperature, and an addition of a large amount of a low stability complexing agent, but plating under such severe conditions is not practically preferable, and by using the above-mentioned reaction initiator, the reaction can be initiated without fail even under practical conditions.
Example 2
Effect of Improving Physical Properties of Film
The same substrate as used in Example 1 was prepared, preliminarily treated, and pre-plated for 20 minutes in the following plating solution.
CuCl.sub.2 0.04 mole/l
EDTA 0.06 mole/l
2,2'-Bipyridyl 20 mg/l
Polyethylene glycol (molecular weight=2000) 1 g/l
NaOH 2.5 g/l
Formalin 5 ml/l
Bath temperature 60.degree. C.
A copper film having a thickness of about 0.5 .mu.m was deposited on the surface of the substrate by this pre-plating.
The obtained substrate was immersed for 20 minutes in a plating solution formed by adding 5 mg/l or 50 mg/l of an additive to the following basic plating solution (high-speed plating solution), the gloss of the obtained plating film was evaluted with the naked eye, and the physical properties were judged. In the high-speed plating solution, the obtained film was blackish and porous, and it was found that if a small amount of 2,2'-bipyridyl is added, a skin-colored gloss was manifested. Accordingly, it is considered that the physical properties of the film can be judged based on the gloss of the film. A small amount of potassium ferrocyanide was added as the reaction initiator, because if potassium ferrocyanide is added in a large amount, it cannot be determined the improvement of the physical properties is due to the action of the additive alone or due to the combined use of the additive and potassium ferrocyanide.
CuCl.sub.2 0.04 mole/l
TEA 0.12 mole/l
NaOH 6.5 g/l
Formalin 12 ml/l
Potassium ferrocyanide 5 mg/l
Bath temperature 60.degree. C.
The results are shown in Table 5. In Table 4, mark "o" indicates a good gloss, mark ".DELTA." indicates a relatively good gloss, and mark "x" indicates that the film was blackish and porous. Many compounds other than the compounds shown in Table 5 were tested, but compounds not showing any effect of improving the physical properties of the film are not listed therein. As such ineffective additives, there can be mentioned pyridine (shown in Table 5 for comparison), pyrazine, pyrimidine, 1,3,5-triazine, 1,2-di-(pyridyl)ethane, 1,3-di-(4-pyridyl)propane, 2,3'-bipyridyl, 2,4'-bipyridyl, 3,3'-bipyridyl, 4,4'-bipyridyl, diphenyl, 2-phenylpyridine, 3-phenylpyridine, 4-phenylpyridine, 4,4'-dimethyl-2,2'-dipyridyl, di-2-pyridylketone, 2,2'-pyridyl, .alpha.-pyridoin, DL-.alpha.,.beta.-di-(4-pyridyl)glycol, 1,10-phenanethroline, 5-methyl-1,10-phenanethroline, neocuproine, 3,4,7,8-tetramethyl-1,10-phenanthroline, 5-nitro-1,10-phenanthroline, N,N,N',N'-tetramethyldiaminimethane, N,N,N',N'-tetramethyl-1,3-diaminopropane, N,N,N',N'-tetramethylhexanediamine, 1,3-naphthyridine, benzo(c)cinnoline, 2-(2-thienyl)pyridine, 2,2'-bithiophene, basophenanthroline, basocuprophine, 2,4,6-tris-triazine, ferrodine, terephthalic acid and 1,8-naphthalene-dicarboxylic anhydride.
TABLE 5______________________________________Name and Structural Formula Amount Added Appearance______________________________________Pyridine 1 5 mg/l x1 #STR1## 2 50 mg/l xPyridasine 1 5 mg/l .DELTA.2 #STR2## 2 50 mg/l (excessive NaOH) .DELTA.Methylpiperidine 1 5 mg/l .DELTA.3 #STR3## 2 50 mg/l .DELTA.4 #STR4##1,2-di-(2-pyridyl)ethylene 1 5 mg/l .DELTA.5 #STR5## 2 50 mg/l .smallcircle.6 #STR6##1,2-di-(4-pyridyl)ethylene 1 5 mg/l .DELTA.7 #STR7## 2 50 mg/l x2,2-dipyridylamine 1 5 mg/l x8 #STR8## 2 50 mg/l .DELTA.2,2'-bipyridyl 1 5 mg/l .DELTA.9 #STR9## 2 50 mg/l .smallcircle.2,2-bipyrimidine 1 50 mg/l .smallcircle.0 #STR10##1 #STR11##6,6'-dimethyl-2,2'-dipyridine 1 5 mg/l x(6,6'-bi-2-picoline) 2 50 mg/l .DELTA.2 #STR12##di-2-pyridylketone 1 5 mg/l x3 #STR13## 2 50 mg/l .DELTA.N,N,N',N'-tetraethylenediamine 1 5.5 mg/l x4 #STR14## 2 55.1 mg/l .DELTA.naphthalene 1 5 mg/l x5 #STR15## 2 50 mg/l .DELTA.1,8-naphthyridine 1 5 mg/l .DELTA.6 #STR16## 2 50 mg/l .smallcircle.1,6-naphthyridine 1 5 mg/l .DELTA.7 #STR17## 2 50 mg/l .DELTA.Tetrathiafuralene 2 50 mg/l .DELTA.8 #STR18##.alpha.,.alpha.,.alpha.-terpyridine 1 5 mg/l .DELTA.9 #STR19## 2 50 mg/l .DELTA.phthalic acid 1 5 mg/l .DELTA.0 #STR20## 2 50 mg/l .DELTA.isophthalic acid 1 5 mg/l .DELTA.1 #STR21## 2 50 mg/l .DELTA.2,2'-dibenzoic acid 1 5 mg/l x2 #STR22## 2 50 mg/l .DELTA.______________________________________
Example 3
Test of Physical Properties of Film
In view of the results obtained in Examples 1 and 2, potassium ferrocyanide K.sub.4 [Fe(CN).sub.6 ] was used as the reaction initiator, 2,2'-bipyridyl ##STR23## was used as the agent for improving the physical properties, Fe-95 (anionic surface active agent supplied by 3M) was used as the surface active agent, and the changes of the physical properties of the film by the amount added of the additive and by the bath conditions were examined.
The same substrate as used in Example 1 was pre-treated in the same manner as described in Example 1 except that, after the Pd catalyzing treatment and water washing, a test pattern as shown in FIG. 2 was formed by using a liquid photoresist (Frobimar supplied by Ciba-Geigy). Then, in the same manner as described in Example 1, the activation treatment was carried out, and the pre-plating was carried out for 20 minutes. The following plating solution was used for the pre-plating
CuCl.sub.2 0.4 mole/l
EDTA 0.06 mole/l
2,2'-Bipyridyl 20 g/l
Polyethylene glycol (molecular weight=2000) 1 g/l
NaOH 2.5 g/l
Formalin 5 ml/l
Bath temperature 60.degree. C.
The following plating solution was used for the high-speed plating conducted after the pre-plating.
CuCl.sub.2 0.04 mole/l
TEA 0.12 mole/l
NaOH 6.5 g/l
Formalin 6 ml/l
Fe-95 0.1 g/l
To this plating solution, potassium ferrocyanide and 2,2'-bipyridyl were further added (see Table 6), and the plating time was adjusted to 3 hours.
The obtained printed plate 10 was baked at 140.degree. C. for 2 hours and coated with a solder.
Marks at a 1 mm pitch were formed on a peeling pattern portion 11, as shown in FIG. 3, and the pattern portion 11 was peeled. After the peeling, a central portion having a width of 3 mm was cut out as a sample, by sharp scissors, and this sample 13 was subjected to a tensile test. The pattern portion 11 was slightly elongated by the peeling, but this elongation was ignored.
In the tensile test, the test piece was pulled at a pulling speed of 3 mm/min by using a tensile tester (Model UTM-1-2500 supplied by Hitachi Keiki), and the elongation quantity .DELTA.t was determined from the obtained time-strain curve (see FIG. 4). The deformation quantity T (see FIG. 5) of the broken test piece was measured, and the elongation was determined from the following formula:
Elongation (%)=.DELTA.t/T.times.100
The thickness of the test piece 11 was measured by a micrometer and the sectional area was determined, and the tensile force was calculated from the stress at break.
The results are shown in Table 6.
TABLE 6__________________________________________________________________________Physical Properties of Film__________________________________________________________________________ Run A B C D E F__________________________________________________________________________Potassium ferrocyanids (mg/l) 300 300 500 100 300 5002,2'-bipyridyl (mg/l) 100 200 200 200 300 300EDTA-4Na (mole/l) 0.01 0.01 0.01 0.01 0.01 0.01bath temperature (.degree. C.) 60 70 65 60 65 60film thickness (.mu.m) 56 42 52 45 65 50tensile force (kg/mm.sup.2) 29.6 30.0 29.4 29.9 27.5 25.4elongation (%) 19.6 13.8 11.6 12.9 15.3 14.4__________________________________________________________________________ Run G H I J K L M__________________________________________________________________________Potassium ferrocyanide (mg/l) 100 100 100 100 300 100 5002,2'-bipyridyl (mg/l) 100 300 100 300 100 100 100EDTA-4Na (mole/l) 0.01 0.01 0.005 0.005 0.005 0.02 0.005bath temperature (.degree. C.) 65 70 60 65 70 70 65film thickness (.mu.m) 60 37 55 65 65 56 30tensile force (kg/mm.sup.2) 20.8 24.2 29.9 15.8 27.7 23.6 29.8elongation (%) 12.0 17.4 14.1 8.7 13.8 13.8 11.1__________________________________________________________________________
Comparative Example
The procedures of Example 3 were repeated in the same manner except that the plating treatment was carried out for 30 hours, using the following conventional EDTA plating solution instead of the high-speed plating solution.
CuSO.sub.4 0.4 mole/l
EDTA-4Na 0.06 mole/l
Formalin 5 ml/l
NaOH 2.5 g/l
2,2-Bipyridyl 20 mg/l
Potassium ferrocyanide 40 mg/l
Polyethylene glycol (molecular weight=2000) 1 g/l
Bath temperature 70.degree. C.
The physical properties of the obtained film were measured in the same manner as described in Example 3, and the results are shown in Table 7.
TABLE 7______________________________________Film Thickness Tensile Force Elongation______________________________________35 .mu.m 31.5 kg/mm.sup.2 7.8%______________________________________
From the results shown in Tables 6 and 7 it is seen that, according to the present invention, a plating film having a higher quality can be obtained at a higher speed than when the conventional EDTA plating solution is used, although the effect differs to some extent according to the amounts of potassium ferrocyanide, 2,2'-bipyridyl, and EDTA, and the bath temperature. The plating speed and elongation are collectively shown in Table 8. This quality (elongation of 15 to 20%) is comparable to the quality (elongation of 12 to 20%) obtained by the electro-plating.
TABLE 8______________________________________ TEA High-Speed Bath Conventional EDTA Bath______________________________________plating speed about 20 .mu.m/hr about 1 .mu.m/hrelongation 15 to 20% 7 to 8%______________________________________
Example 4
In the same manner as described in Example 3, the changes of the elongation of the film due to changes of the amounts of potassium ferrocyanide and 2,2'-bipyridyl were examined. The results are shown in FIGS. 5 and 6.
From FIG. 5, it is seen that the elongation of the film depends greatly on the amount of potassium ferrocyanide, and good results are obtained when the amount of potassium ferrocyanide is 50 to 500 mg/l, especially 100 to 400 mg/l. If the reaction initiator is used in an amount exceeding this range, a precipitate of iron hydroxide or the like is formed and the physical properties are lowered.
From the results shown in FIG. 6, it is seen that the elongation of the film depends on the amount of 2,2'-bipyridyl, and good results are obtained when the amount of 2,2'-bipyridyl is 30 to 300 mg/l, especially 50 to 200 mg/l. If the amount added of 2,2'-bipyridyl is too large, an uneven reaction occurs or the reaction is not initiated, and a precipitate is formed. Accordingly, the physical properties of the film are lowered.
Example 5
The experiment was carried out in the same manner as described in Example 3, except that the bath temperature was changed. When the additive was used in a small amount, for example, 20 mg/l of 2,2'-bipyridyl or 30 mg/l of potassium ferrocyanide, the elongation of the film was largest (10.5%) at the bath temperature of 50.degree. C.
Example 6
The hot oil test was carried out by using a through hole connecting pattern 21 of the test pattern 10 prepared in Example 3, and the change of the resistance value was examined. In the oil test, the immersion in silicone oil at 260.degree. C. for 5 seconds and immersion in silicone oil at 15.degree. C. for 20 seconds was repeated, and the quality of the pattern was evaluated based on the change of the resistance value. A film having the highest physical properties was obtained when the plating solution of Run A in Example 3 was used.
For comparison, the same connecting pattern prepared by using the EDTA bath described in the comparative example and the same connecting pattern prepared by the subtractive method were similarly tested.
The results are shown in FIG. 7, and it is seen that, in the conventional bath EDTA bath, elongation=7.8%), breaking occurred at the 200th cycle, but in the high-speed bath of the present invention (elongation=19.6%), the resistance value did not change even at the 500th cycle and the quality is comparable to that obtainable according to the substractive method.

Number	Name	Date
3307972	Ehrhardt	Mar 1967
3485643	Zeblisky	Dec 1969
4002786	Hirohata	Jan 1977
4192764	Madsen	Mar 1980
4204013	Arcilesi	May 1980
4228213	Beckenbaugh	Oct 1980
4265943	Goldstein et al.	May 1981
4301196	McCormack	Nov 1981
4371397	Honma	Feb 1983
4448804	Amelio et al.	May 1984
4650691	Kinoshita	Mar 1987
4684545	Fey et al.	Aug 1987
4777078	Miyabayashi	Oct 1988
4814009	Kondo	Mar 1989
4818286	Jagannathan	Apr 1989
4834796	Kondo	May 1989
4935267	Kondo	Jun 1990
5039338	Kondo	Aug 1991

Number	Date	Country
0164580	Dec 1985	EPX
59-143058	Aug 1984	JPX
60-15917	Jan 1985	JPX
60-218479	Nov 1985	JPX
60-218480	Nov 1985	JPX
3011678	Jan 1988	JPX
1052081	Feb 1989	JPX
1079379	Mar 1989	JPX
62-168871	Apr 1989	JPX

Electroless copper plating solution and process for formation of copper film

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