The disclosure is a US National Stage of International Application No. PCT/CN2019/070059, filed Jan. 2, 2019, which claims priority to Chinese Patent Application No. 201810523141.X, filed with the Chinese Patent Office on May 28, 2018, and entitled “Electroluminescent Display Panel, Manufacturing Method thereof and Display Device”, of which all contents are incorporated herein by reference.
The disclosure relates to the technical field of displays, in particular to an electroluminescent display panel, a manufacturing method thereof and a display device.
As for flat display panels, organic light emitting diode (OLED) display panels have been extensively valued due to the advantages such as self-luminescence, fast response, wide viewing angle, high brightness, bright color and thinness, etc.
Embodiments of the disclosure provide an electroluminescent display panel. The electroluminescent display panel includes a display area and a non-display area surrounding the display area; the non-display area is provided with a crack dam on a base substrate; the crack dam includes at least two stacked metal pads, and an insulating layer; and the at least two metal pads include a first metal pad and a second metal pad; the first metal pad and the second metal pad are located on a same side of the base substrate, and a distance between the first metal pad and the base substrate is greater than a distance between the second metal pad and the base substrate; the insulating layer is located between the first metal pad and the second metal pad, and the insulating layer is completely disposed to cover the second metal pad; wherein a surface of the insulating layer parallel to the base substrate, being disposed to cover and being away from the second metal pad, is a first surface, and the first metal pad is disposed to cover at least a boundary of the first surface close to the display area.
In a possible embodiment, in the electroluminescent display panel in accordance with the embodiment of the disclosure, an orthographic projection of the first metal pad on the base substrate is completely disposed to cover an orthographic projection of the first surface on the base substrate.
In a possible embodiment, in the electroluminescent display panel in accordance with the embodiment of the disclosure, the orthographic projection of the first metal pad on the base substrate is further disposed to cover an orthographic projection of the side surface of the insulating layer connected with the first surface.
In a possible embodiment, in the electroluminescent display panel in accordance with the embodiment of the disclosure, the crack dam further includes a protective layer being disposed to cover the metal pads.
In a possible embodiment, the electroluminescent display panel in accordance with the embodiment of the disclosure further includes an encapsulation layer being on a side of the protective layer away from the base substrate and being disposed to cover the protective layer.
In a possible embodiment, in the electroluminescent display panel in accordance with the embodiment of the disclosure, the metal pads in the crack dam are two metal pads.
In a possible embodiment, in the electroluminescent display panel in accordance with the embodiment of the disclosure, the first metal pad is in the same layer as source and drain electrodes.
In a possible embodiment, in the electroluminescent display panel in accordance with the embodiment of the disclosure, the other metal pad than the first metal pad is in the same layer as a gate electrode.
In another aspect, embodiments of the disclosure further provide a display device including any of the electroluminescent display panels in accordance with the embodiments of the disclosure.
In another aspect, an embodiment of the disclosure further provides a manufacturing method of an electroluminescent display panel. The method includes: forming at least two metal pads in a non-display area of the base substrate, wherein the at least two metal pads include a first metal pad and a second metal pad; the first metal pad and the second metal pad are on a same side of the base substrate, and the distance between the first metal pad and the base substrate is greater than the distance between the second metal pad and the base substrate; and forming an insulating layer between the first metal pad and the second metal pad, the second metal pad is completely disposed to cover the second metal pad; wherein a surface of the insulating layer parallel to the base substrate, being disposed to cover and being away from the second metal pad, is a first surface, and the first metal pad is disposed to cover at least a boundary of the first surface close to the display area.
In a possible embodiment, in the manufacturing method in accordance with the embodiment of the disclosure, the pattern of the first metal pad and the pattern of the source and drain electrodes are formed through one patterning process.
In a possible embodiment, in the manufacturing method in accordance with the embodiment of the disclosure, the pattern of the second metal pad and the pattern of the gate electrode are formed through one patterning process.
In the related art, as shown in
The embodiments of the disclosure provide an electroluminescent display panel, a manufacturing method thereof and a display device, to address the problem that a plurality of gradient angles exist in crack dams due to inconsistent widths of adjacent metal pads, consequently, stress is liable to be concentrated at the gradient angles, and produced cracks extend to the display area. In order to make the objects, technical solution and advantages of the disclosure clearer, the specific embodiments of the electroluminescent display panel, the manufacturing method thereof and the display device according to the embodiments of the present disclosure will be described in detail below with reference to the attached drawings. It should be understood that the preferred embodiments described below are to be construed as illustrative only and not to limit the disclosure. The embodiments of the disclosure and the features of the embodiments may be combined with each other without conflict.
The thicknesses, sizes and shapes of various layers of films in the drawings do not reflect the true scale of the display panel, and are merely intended to illustrate the disclosure.
In view of this, the embodiments of the disclosure provide an electroluminescence display panel, as shown in
The first metal pad 04 and the second metal pad 02 are located on the same side of the base substrate 01, and the distance between the first metal pad 04 and the base substrate 01 is greater than the distance between the second metal pad 02 and the base substrate 01.
The insulating layer 07 is located between the first metal pad 04 and the second metal pad 02, and the insulating layer 07 is completely disposed to cover the second metal pad 02.
Wherein a plane of the insulating layer 07 covering and being away from the second metal pad 02 is a first surface aa′, and the first metal pad 04 is disposed to cover at least the boundary, close to the display area AA′, of the first surface aa′.
In the electroluminescent display panel in accordance with the embodiments of the disclosure, cracks generated in the non-display area are prevented from extending into the display area by arranging a crack dam in the non-display area of the base substrate. In order to avoid the situation that many gradient angles are generated during manufacturing of film layers covering all the crack dam in the subsequent process, the display panel may be impacted by improper operation in the subsequent process, or cracks are liable to be generated at the gradient angle positions during fitting of an encapsulation cover plate, the first metal pads are disposed to cover at least the boundary, close to the display area, of the first surface, thus the number of the gradient angles can be reduced when the other film layers covering the metal pads are manufactured in the subsequent process, then the stress concentration positions are reduced, the probability of cracking of the display panel is decreased, and the service life of the display device is prolonged.
In specific embodiments, in the electroluminescent display panel in accordance with the embodiments of the disclosure, a gate insulating layer can be used as the insulating layer of the electroluminescent display panel, and the gate insulating layer is the same as the gate insulating layer of the related art and is not described in detail herein.
Optionally, in the electroluminescent display panel in accordance with the embodiments of the disclosure, the orthographic projection of the first metal pad on the base substrate is disposed to cover the boundary, close to the display area, of the first surface, as shown in
Optionally, in the electroluminescent display panel in accordance with the embodiments of the disclosure, the orthographic projection of the first metal pad on the base substrate is disposed to cover the boundary, close to the display area, of the first surface, as shown in
It should be noted that the electroluminescent display panel in accordance with the embodiments of the disclosure is illustrated with two metal pads as examples, and the number of the metal pads can be greater than two and is not limited.
Optionally, in the electroluminescent display panel in accordance with the embodiment of the disclosure, as shown in
It should be noted that in the electroluminescent display panel in accordance with the embodiment of the disclosure, an interlayer dielectric layer can be used as the protective layer of the display panel, and the interlayer dielectric layer is the same as an interlayer dielectric layer of the related art and is not described in detail herein.
Optionally, in order to prevent moisture from diffusing into the display panel, the electroluminescent display panel in accordance with the embodiment of the disclosure, as shown in
In a specific implementation, as shown in
Because the number of the gradient angles A at the portion, close to the display area AA′, of the crack dam of the electroluminescent display panel shown in
Therefore, in order to further lower the probability of cracking of the display panel, in the electroluminescent display panel in accordance with the embodiment of the disclosure, as shown in
Although the orthographic projection of the first metal pad 04 on the base substrate 01 is just completely disposed to cover the orthographic projection of the first surface aa′ on the base substrate 01, as shown in
Therefore, in the electroluminescent display panel in accordance with the embodiment of the disclosure, as shown in
Optionally, the thickness of the first metal pad of the electroluminescent display panel in accordance with the embodiments of the disclosure can be 0.2-0.3 μm and is not limited herein.
Optionally, the thickness of the second metal pad of the electroluminescent display panel in accordance with the embodiments of the disclosure can be 0.2-0.3 μm and is not limited herein.
Optionally, in the electroluminescent display panel in accordance with the embodiments of the disclosure, as shown in
Optionally, in the electroluminescent display panel in accordance with the embodiments of the disclosure, as shown in
It should be noted that the electroluminescent display panel in accordance with the embodiments of the disclosure further includes other functional film layers which are the same as in the related art and will not be described in detail herein.
Based on the same inventive concept, an embodiment of the disclosure further provides a manufacturing method of the electroluminescent display panel, including the following the steps.
At least two metal pads are formed on a non-display area of a base substrate; the at least two metal pads includes a first metal pad and a second metal pad; the first metal pad and the second metal pad are located on the same side of the base substrate; and the distance between the first metal pad and the base substrate is greater than the distance between the second metal pad and the base substrate.
An insulating layer is formed between the first metal pad and the second metal pad. The insulating layer is completely disposed to cover the second metal pad.
Wherein a plane of the insulating layer covering and being away from the second metal pad is a first surface, and the first metal pad is disposed to cover at least the boundary, close to the display area, of the first surface.
The manufacturing method of the electroluminescent display panel in accordance with the embodiments of the disclosure, cracks generated in the non-display area are prevented from extending into the display area by arranging a crack dam in the non-display area of the base substrate. In order to avoid the situation that gradient angles are generated during manufacturing of film layers covering all the crack dam in the subsequent process, the display panel may be impacted by improper operation in the subsequent process, or cracks are liable to be generated at the gradient angle positions during fitting of an encapsulation cover plate, the first metal pads cover at least the boundary, close to the display area, of the first surface, thus, the number of the gradient angles can be reduced when the other film layers covering the metal pads are manufactured in the subsequent process, then the stress concentration positions are reduced, the probability of cracking of the display panel is decreased, and the service life of the display device is prolonged.
Optionally, in the manufacturing method of the electroluminescent display panel in accordance with the embodiments of the disclosure, the pattern of the first metal pad and the pattern of the source and drain electrodes are formed through one patterning process. In this way, the manufacturing process of the electroluminescent display panel can be simplified, the manufacturing cost of the electroluminescent display panel can be reduced, and the overall thickness of the electroluminescent display panel can be decreased.
Optionally, in the manufacturing method of the electroluminescent display panel in accordance with the embodiments of the disclosure, the pattern of the second metal pad and the pattern of the gate electrode are formed through one patterning process. In this way, the manufacturing process of the electroluminescent display panel can be simplified, the manufacturing cost of the electroluminescent display panel can be reduced, and the overall thickness of the electroluminescent display panel can be decreased.
The manufacturing method of the electroluminescent display panel in accordance with the embodiments of the disclosure will be described in detail below by taking the structure of the electroluminescent display panel shown in
The manufacturing method of the electroluminescent display panel of
(1) Second metal pads 02 are formed on a non-display area BB′ of a base substrate 01, as shown in
(2) An insulating layer 07 completely covering the second metal pads 02 is formed on the base substrate 01 where the second metal pads 02 are formed, as shown in
(3) First metal pads 04 are formed on the base substrate 01 where the insulating layer 07 is formed, wherein a plane of the insulating layer 07 covering and being away from the second metal pad 02 is a first surface aa′; the first metal pad 04 covers at least the boundary, close to the display area AA′, of the first surface aa′, as shown in
(4) A protective layer 08 is formed on the base substrate 01 where the first metal pads 04 are formed, as shown in
(5) An encapsulation layer 06 is formed on the base substrate 01 where the protective layer 08 is formed, as shown in
The electroluminescent display panel shown in
It should be noted that in the manufacturing method of the electroluminescent display panel in accordance with the embodiments of the disclosure, the patterning process can include only a photolithography process or can include a photolithography process and an etching step, and can also include other processes for forming predetermined patterns such as printing and inkjet; the photolithography process refers to a pattern forming process including processes such as film formation, exposure, development and adopting a photoresist, a mask, an exposure machine and the like. In specific embodiments, the corresponding patterning process can be selected according to the structure formed in the disclosure.
Based on the same inventive concept, an embodiment of the disclosure further provides a display device which includes any electroluminescent display panel in accordance with the embodiments of the disclosure. The problem solving principle of the display device is similar to that of the foregoing electroluminescent display panel. Therefore, implementation of the display device can refer to implementation of the foregoing electroluminescent display panel, and the repeated description is not repeated herein.
In specific embodiments, the display device in accordance with the embodiments of the disclosure can be OLED display panel.
In specific embodiments, the display device in accordance with the embodiments of the disclosure can be any product or component with a display function, such as a mobile phone, a tablet computer, a television, a display, a notebook computer, a digital photo frame and a navigator. Other indispensable components of the display device are understood by those skilled in the art, are not described herein and shall not be construed as limiting the disclosure.
In the electroluminescent display panel, the manufacturing method thereof and the display device in accordance with the embodiments of the disclosure, the cracks generated in the non-display area are prevented from extending into the display area by arranging the crack dam in the non-display area of the base substrate. In order to avoid the situation that due to many gradient angles are generated during manufacturing of film layers covering all the crack dam in the subsequent process, the display panel may be impacted by improper operation in the subsequent process, or cracks are liable to be generated at the gradient angle positions during fitting of an encapsulation cover plate, the first metal pad covers at least the boundary, close to the display area, of the first surface, thus the number of the gradient angles can be reduced when the other film layers covering the metal pads are manufactured in the subsequent process, then the stress concentration positions are reduced, the probability of cracking of the display panel is decreased, and the service life of the display device is prolonged.
It will be apparent to those skilled in the art that various changes and modifications can be made to the disclosure without departing from the spirit and scope of the disclosure. Thus, if these modifications and variations of the disclosure fall within the scope of the claims of the disclosure and the equivalent technologies, the disclosure is also intended to include these modifications and variations.
Number | Date | Country | Kind |
---|---|---|---|
201810523141.X | May 2018 | CN | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/CN2019/070059 | 1/2/2019 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2019/227930 | 12/5/2019 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
9123676 | Han | Sep 2015 | B2 |
9276055 | Son | Mar 2016 | B1 |
9287329 | Lee | Mar 2016 | B1 |
9356087 | Lee | May 2016 | B1 |
9634287 | Shin | Apr 2017 | B1 |
20060197202 | Horng | Sep 2006 | A1 |
20130161632 | You et al. | Jun 2013 | A1 |
20150041772 | Han | Feb 2015 | A1 |
20150091030 | Lee | Apr 2015 | A1 |
20150171366 | Kim | Jun 2015 | A1 |
20150214255 | Chikama et al. | Jul 2015 | A1 |
20150230337 | Kim | Aug 2015 | A1 |
20150264805 | Chen | Sep 2015 | A1 |
20150380685 | Lee | Dec 2015 | A1 |
20160064691 | Lee | Mar 2016 | A1 |
20160066409 | Kwon | Mar 2016 | A1 |
20160155788 | Kwon | Jun 2016 | A1 |
20160254479 | Jeong | Sep 2016 | A1 |
20160270209 | Cho | Sep 2016 | A1 |
20160284770 | Kim | Sep 2016 | A1 |
20160293884 | Zhang | Oct 2016 | A1 |
20160307971 | Jeon | Oct 2016 | A1 |
20160336522 | Sugawara | Nov 2016 | A1 |
20160336541 | Kim | Nov 2016 | A1 |
20160365395 | Xu | Dec 2016 | A1 |
20170069873 | Kim | Mar 2017 | A1 |
20170077447 | Kang | Mar 2017 | A1 |
20170110488 | Sun | Apr 2017 | A1 |
20170115438 | Choi | Apr 2017 | A1 |
20170117502 | Park | Apr 2017 | A1 |
20170179432 | Visweswaran | Jun 2017 | A1 |
20170187000 | Kato | Jun 2017 | A1 |
20170244061 | Jin | Aug 2017 | A1 |
20170250366 | Andou | Aug 2017 | A1 |
20170277288 | Choi | Sep 2017 | A1 |
20170331073 | Choi | Nov 2017 | A1 |
20170345881 | Kim | Nov 2017 | A1 |
20180013092 | Park | Jan 2018 | A1 |
20180026225 | Kwon | Jan 2018 | A1 |
20180031903 | Nagata | Feb 2018 | A1 |
20180046221 | Choi | Feb 2018 | A1 |
20180047802 | Yoon | Feb 2018 | A1 |
20180059862 | Zeng | Mar 2018 | A1 |
20180070461 | Lee | Mar 2018 | A1 |
20180088390 | Ohara | Mar 2018 | A1 |
20180097034 | Lee | Apr 2018 | A1 |
20180097199 | Jo | Apr 2018 | A1 |
20180102502 | Kim | Apr 2018 | A1 |
20180124933 | Park | May 2018 | A1 |
20180166019 | Lee | Jun 2018 | A1 |
20180166272 | Rue | Jun 2018 | A1 |
20180188189 | Hwang | Jul 2018 | A1 |
20180190170 | Yang | Jul 2018 | A1 |
20180226454 | Liu | Aug 2018 | A1 |
20180226612 | Choi | Aug 2018 | A1 |
20180226617 | Nakagawa | Aug 2018 | A1 |
20180233541 | Zeng | Aug 2018 | A1 |
20180287093 | Lee | Oct 2018 | A1 |
20180301651 | Kamiya | Oct 2018 | A1 |
20180308903 | Jeong | Oct 2018 | A1 |
20180342564 | Hanari | Nov 2018 | A1 |
20180342700 | Cai | Nov 2018 | A1 |
20190013373 | Lee | Jan 2019 | A1 |
20190019789 | Kim | Jan 2019 | A1 |
20190019981 | Kim | Jan 2019 | A1 |
20190064958 | Liu | Feb 2019 | A1 |
20190097173 | Jia | Mar 2019 | A1 |
20190131569 | Ma | May 2019 | A1 |
20190229174 | Choi | Jul 2019 | A1 |
20190280246 | Cheng | Sep 2019 | A1 |
20190296099 | Lee | Sep 2019 | A1 |
20190312228 | Sonoda | Oct 2019 | A1 |
20200035946 | Cheng | Jan 2020 | A1 |
20200067015 | Jin | Feb 2020 | A1 |
20200091256 | Kim | Mar 2020 | A1 |
20200091459 | Senoo | Mar 2020 | A1 |
20200135835 | Seo | Apr 2020 | A1 |
Number | Date | Country |
---|---|---|
103178080 | Jun 2013 | CN |
106601781 | Apr 2017 | CN |
108511503 | Sep 2018 | CN |
108832017 | Nov 2018 | CN |
20060078548 | Jul 2006 | KR |
10-2008-0084491 | Sep 2008 | KR |
WO-2016032175 | Mar 2016 | WO |
Entry |
---|
Machine translation, Tu, Chinese Pat. Pub. No. CN 108832017, translation date: Sep. 27, 2020, Espacenet, all pages. (Year: 2020). |
Machine translation, Nam, Korean Pat. Pub. No. 2008-0084491A, translation date: Jun. 17, 2021, Espacenet, all pages. (Year: 2021). |
Number | Date | Country | |
---|---|---|---|
20200066813 A1 | Feb 2020 | US |