Patent Application
20230275224
The embodiments herein generally relate to material science technologies, and more particularly to electrolyte and electrode materials.
Interest in solid-state electrolytes has intensified owing to the discovery of fast lithium ion conduction in the garnet structure, the continued push for higher energy density batteries, and the allure of the safety of an inorganic fully solid-state battery. The spinel is a highly suitable cubic structure to search for fast Li-ion conduction owing to its network of edge-shared octahedra bridged by face-shared tetrahedra which connect in three dimensions thereby enabling 3D Li+-ion conduction. In fact, LiMn2O4 spinel's favorable mixed electronic-ionic conductivity have enabled its use as a positive electrode. Li occupies the 8a tetrahedral site and shares faces with an empty 16c octahedral site, thus forming a three-dimensional 8a→16c→8a conduction pathway in the Fd-3m space group. However, limited work has been done on spinel structured solid electrolytes and pathways towards increasing the ionic conductivity in the spinel structure which is applicable to development of an all-solid-state battery. Researchers have discovered a conductivity of about 10−7 Scm−1 for the ordered (P432 space group) spinel LiNi0.5Ge1.5O4 at 63° C. The Ni and Ge are ordered on the octahedral sites of this compound. Conventional solutions have provided for an all-solid all-spinel battery as a means to reduce interfacial impedance at the interface of the solid-state cathode, electrolyte and anode but have not identified a suitable solid-state electrolyte. A Li doped MgAl2O4 spinel may be a potential solid-state electrolyte based on high Li diffusivity as measured by NMR as a means to enable a full spinel concept. However, the Li motion may be localized in Li doped MgAl2O4 and therefore the long-range Li conductivity is generally insufficient for realization of an all-solid all-spinel battery.
The conventional solutions have several deficiencies such as:
(1) Conventional Li-ion battery electrolytes are typically flammable. (2) Conventional Li-ion battery electrolytes are not stable at greater than 4.5V so they generally cannot be used for emergent 5 V cathodes such as LiNi0.5Mn1.5O4 (LNMO) which is sought because it is completely Co free, high power and high energy. (3) Conventional R&D on solid-state batteries has the problem of the interface between the solid electrolyte and the solid cathode. These interfaces are poor Li+ ion conductors and often during consolidation new impurity phases are formed. (4) Sulfide electrolyte materials are generally reactive with air and difficult to handle. Toxic sulfide gases might form during decomposition of batteries based on these materials during abusive conditions and they require difficult handling under inert gases during manufacture. (5) Li7La3Zr2O12, garnet, the leading contender for an oxide-based solid-state battery is based on heavy elements and would decrease the energy density of the battery. (6) Conventional batteries generally cannot support a high Li-ion current owing to the poor Li-ion conductivity of the electrode materials. Thus, at high discharge or at high charge rates, a full Li-ion capacity cannot be achieved. (7) Lack of electrolyte for LNMO.
In view of the foregoing, an embodiment herein provides a composition of matter comprising Li1+x+zM(II)0.5−2x−zM(III)x+yM(IV)1.5−2y−z M(V)yM(V)zO4, wherein M(II) comprises any of Mg, Co, Ni, Cu, and Zn, wherein M(III) comprises any of Al, Cr, Fe, Ga, and In, wherein M(IV) comprises any of Ti, Mn, and Ge, wherein M(V) comprises any of Nb, Ta, Sb, and Bi, and wherein 0≤x≤0.25, 0≤y≤0.75, 0≤z≤0.5, and (x+z)>0. The composition of matter comprises a spinel crystal structure and composites with Li3BO3 (LBO). The spinel crystal structure comprises a single-phase spinel structure. The spinel crystal structure and composites with Li3BO3 (LBO) function as solid-state electrolytes and cathodes. The solid-state electrolytes form an electrochemically-active solid solution with a spinel electrode. The spinel electrode may comprise LiNi0.5Mn1.5O4 (LNMO). The spinel electrode may comprise LiMn2O4. The spinel electrode may comprise Li4Ti5O12. The composition of matter may comprise a Li3N coating.
Another embodiment provides a method comprising preparing a compound comprising Li1+x+zM(II)0.5−2x−z(III)x+yM(IV)1.5−2y−z M(V)yM(V)zO4, wherein M(II) comprises any of Mg, Co, Ni, Cu, and Zn, wherein M(III) comprises any of Al, Cr, Fe, Ga, and In, wherein M(IV) comprises any of Ti, Mn, and Ge, wherein M(V) comprises any of Nb, Ta, Sb, and Bi, wherein 0≤x≤0.25, 0≤y≤0.75, 0≤z≤0.5, and wherein (x+z)>0; dissolution of precursors of the compound into aqueous citric acid and nitric acid to obtain an aqueous solution; heating the aqueous solution to form a precipitate; and heating the precipitate at 400-1100° C.
The compound comprises a spinel crystal structure and composites with Li3BO3 (LBO). The spinel crystal structure comprises a single-phase spinel structure. The spinel crystal structure and composites with Li3BO3 (LBO) function as solid-state electrolytes and cathodes. The solid-state electrolytes form an electrochemically-active solid solution with a spinel electrode. The spinel electrode may comprise LiNi0.5Mn1.5O4 (LNMO). The spinel electrode may comprise LiMn2O4. The spinel electrode may comprise Li4Ti5O12. The method may comprise coating the precipitate with Li3N.
These and other aspects of the embodiments herein will be better appreciated and understood when considered in conjunction with the following description and the accompanying drawings. It should be understood, however, that the following descriptions, while indicating exemplary embodiments and numerous specific details thereof, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the embodiments herein without departing from the spirit thereof, and the embodiments herein include all such modifications.
The embodiments herein will be better understood from the following detailed description with reference to the drawings, in which:
The embodiments herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known components and processing techniques are omitted so as not to unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
The embodiments herein provide spinel-structured compounds of compositional family Li1+x+zM(II)0.5−2xzM(III)x+yM(IV)1.5−2y−z M(V)yM(V)zO4 where M(II)=Mg, Co, Ni, Cu, and/or Zn, M(III)=Al, Cr, Fe, Ga, and/or In, M(IV)=Ti, Mn, and/or Ge, M(V)=Nb, Ta, Sb, and/or Bi, and where 0≤x≤0.25, 0≤y≤0.75, 0≤z≤0.5, and (x+z)>0. Composites with Li3BO3 (LBO) are provided as solid-state electrolytes and cathodes.
The solid electrolytes function to replace the separator, typically a polymer sheet and the flammable solution of a lithium salt in an organic solvent. The solid electrolyte allows transport of Li ions from the positive electrode to the negative electrode and vice versa while acting as an electronic insulator. The electrons travel through an external circuit creating a DC current. Furthermore, the composition of new solid electrolytes provided by the embodiments herein form an electrochemically-active solid solution with spinel electrodes such as LiNi0.5Mn1.5O4 (LNMO). This will enable a single-phase fully-solid electrode of high Li+ conductivity eliminating multi-phase interface incompatibility problems which are observed in multi-phase solid electrolyte—solid cathode composites that are conventionally being implemented for next generation solid-state batteries. High solid-state ionic conductivity in solid solutions with LNMO are of interest owing to the lack of a stable electrolyte that can function near 5 V. A solid electrolyte is an enabling technology for this electrode material. Furthermore, these solid solutions can be used in a conventional cell with current state of the art liquid electrolytes to enable thick electrodes which typically cannot be used with current electrode materials since the Li diffusion is too poor and a concentration gradient forms reducing the available energy density that can be utilized particularly at higher power discharges.
The materials possess fast Li-ion conductivity near to the highest ever achieved for air stable, oxide electrolytes and possess utility for use in lithium rechargeable batteries as solid-state electrolyte or solid-state cathode materials. Experimentally, the maximum, room temperature bulk Li+-ion conductivity obtained without the addition of LBO is 1.63×10−4 S cm−1 for the composition Li1.25Cr0.25Ti1.5O4 and it is discovered that densification with LBO increases density, and ionic and electronic conductivity reaching a maximum total Li+ ion conductivity of 7.29×10−4 S cm−1 nearing the maximum ever reported for oxides (˜10−3 S cm−1). Electronic conductivity ranges from 4.10×10−5 to 7.11×10−4 S cm−1 for the composition Li1.25Cr0.25Ti1.5O4/1 wt. % LBO. The solid electrolytes provided by the embodiments herein form an electrochemically-active solid solution with spinel electrodes such as LiNi0.5Mn1.5O4. This enables a single-phase fully-solid electrode of high Li+ conductivity eliminating multi-phase interface incompatibility problems which are observed in multi-phase solid electrolyte—solid cathode composites and have applicability in conventional cells. High solid-state ionic conductivity in solid solutions with LNMO are of interest owing to the lack of a stable electrolyte that can function near 5 V. A solid electrolyte is an enabling technology for this electrode material.
The use of a spinel structured solid electrolyte as a separator in an all solid-state battery and pursuit of high conductivity in the spinel structure can lead to insights that may improve rate capability of spinel structured electrodes for use with liquid based electrolytes or as a catholyte or anolyte in a fully solid-state configuration. The embodiments herein provide a solution that leads to Li+ on both the tetrahedral and octahedral sites which can enable room temperature Li+ ionic conductivity greater than 10−4 S cm−1 in a spinel-structured solid. The composition of highest conductivity, Li1.25Cr0.25Ti1.5O4, contains Ti(IV) which is unstable to Li reduction, however, use of an interfacial layer such as Li3N can fix this problem to enable its use with Li or LiC6 anodes or the technique can be used in solid solutions formation with spinel-structured cathodes. The embodiments herein provide a solid solution of a spinel electrolyte and the LiNi0.5Mn1.5O4 high voltage, spinel-structured positive electrode material to be a viable cathode material.
The embodiments herein provide a composition of matter comprising Li1+x+zM(II)0.5−2x−zM(III)x+yM(IV)1.5−2y−z M(V)yM(V)zO4, wherein M(II) comprises any of Mg, Co, Ni, Cu, and Zn, wherein M(III) comprises any of Al, Cr, Fe, Ga, and In, wherein M(IV) comprises any of Ti, Mn, and Ge, wherein M(V) comprises any of Nb, Ta, Sb, and Bi, and wherein 0≤x≤0.25, 0≤y≤0.75, 0≤z≤0.5, and (x+z)>0. The composition of matter comprises a spinel crystal structure and composites with Li3BO3 (LBO). The spinel crystal structure comprises a single-phase spinel structure. The spinel crystal structure and composites with Li3BO3 (LBO) function as solid-state electrolytes and cathodes. The solid-state electrolytes form an electrochemically-active solid solution with a spinel electrode. The spinel electrode may comprise LiNi0.5Mn1.5O4 (LNMO). The spinel electrode may comprise LiMn2O4. The spinel electrode may comprise Li4Ti5O12. Moreover, the composition of matter may comprise a Li3N coating applied thereon.
The spinel is a highly suitable cubic structure to search for fast lithium-ion (Li-ion) conduction owing to its network of edge-shared metal-oxygen octahedra bridged by face-shared metal-oxygen tetrahedra which connect in three dimensions thereby enabling 3D Li-ion conduction. The compositional family described herein forms spinel structured materials with Li occupying both the octahedral and tetrahedral sites thereby increasing its Li-ion conductivity at room temperature. The conductivity near to that of liquid electrolytes is great enough to possess utility as solid electrolytes for lithium rechargeable batteries. Moreover, the formation of solid solutions between the solid electrolyte with spinel structured electrode materials enable interface free solid cathodes with sufficient Li-ion mobility for application in fully solid-state Li-ion cells unlike the conventional solutions, which attempt to sinter two phases together thereby forming interfaces which are highly resistant to Li-ion conductivity. The embodiments herein are based on oxides which are inherently air stable and can be handled in air. Moreover, the embodiments herein may enable higher rates of charge and discharge in conventional batteries and in a fully spinel structure, fully solid-state configuration.
Experiment
The specific parameters, values, amounts, ranges, materials, types, brands, etc. described below are approximates and are merely selected for the experiments, and as such the embodiments herein are not limited to the specific descriptions below.
Powder Preparation
The compound Li1.25Cr0.25Ti1.5O4 was prepared by solid-state reaction from a stoichiometric ratio of TiO2, and Cr2O3 and a 3% stoichiometric excess of Li2CO3 to counteract volatilization of Li. The precursors were ground by hand using a mortar and pestle then the fine, mixed powder was heated in an uncovered alumina crucible at 10° C. per minute to 600° C. and held at this temperature for 10 h in air. After furnace cooling, the powder was reground and pelletized using a SPEX® SamplePrep 13 mm diameter pellet die (available from MSI Holdings, LLC, New Jersey, USA) and Carver® laboratory press (available from Wabash Metal Products, Inc., Indiana, USA).
The pellet was placed in a covered alumina crucible and heated at 10° C. to 850° C. and held at this temperature for 24 h in air and then allowed to furnace cool. Li1.25Al0.25Ti1.5O4 and Li1.25Cr0.25Mn1.5O4 was prepared similarly substituting Al2O3 for Cr2O3 and MnCO3 for Al2O3 or Cr2O3, respectively. Solid solutions of the solid electrolyte and the LNMO cathode were either prepared by mixing the pre-made materials and firing at 850° C. or starting from the composition of the end product through a solution based route from Li2CO3, MnCO3, Ni(OH)2, Cr(NO3)3·9H2O precursors dissolved in a citric acid/nitric acid solution. As an example Li1.025Cr0.025Ni0.45Mn1.5O4 was prepared from 0.2535 g Li2CO3 (3% excess), 1.1208 g MnCO3, 0.2711 g Ni(OH)2, and 0.08 g Cr(NO3)3·9H2O, 1 g citric acid and 6 g concentrated HNO3 diluted to 30 mL with H2O. The clear green solution obtained from heating the mixture was evaporated to dryness and then heated under air at 10° C. per minute to 450° C., held for 3 h, heated at 10° C. per minute to 850° C., held for 6 hours, then furnace cooled.
Consolidation of Samples for Conductivity Measurements
Sintering to obtain dense pellets was attempted in air at 850° C. The temperature could not be raised higher owing to the transformation of the spinel-structured phase to a ramsdellite-structured phase at higher temperatures. Sintering pure Li1.25Cr0.25Ti1.5O4 led to pellets of low density (˜60-70% relative density) and the temperature could not be increased owing to the formation of a ramsdellite-structured phase at higher temperature. The addition of Li3BO3 (LBO) as sintering aid led to much higher density pellets (˜80-85%). Furthermore, very dense discs (>90%) were prepared by rapid induction hot-pressing with (near 100%) and without (93-97%) the sintering aid. For the higher conducting, Li1.25Cr0.25Ti1.5O4, three different amounts of LBO were tested in the hot-press (1, 1.5 and 3 wt. %) in an attempt to optimize conductivity. For the Li1.25Al0.25Ti1.5O4, a 3 wt. % LBO-containing hot-pressed sample was prepared based on sintering studies to increase density. The powders were hot-pressed at 850° C. at 40 Mpa for 40 min under Ar using a rapid induction hot-pressing technique. The spinel powders were pressed in a graphite die. During the hot-pressing, the die is contained in a stream of Ar, creating a reducing atmosphere. After, hot-pressing in the presence of LBO, the pellets changed to a black color. In the absence of LBO, no color change was observed. Attempts to oxidize the reduced LBO containing samples in the presence of mother power to reduce Li loss by heating under air were unsuccessful. The bulk density of the hot-pressed sample was determined from the weight and physical dimensions. The relative density values were determined by dividing the measured density by the theoretical crystal density based on the spinel structure and the measured lattice constants.
X-Ray Diffraction
X-ray diffraction (Cu Kα radiation, Rigaku® Miniflex 600, D/teX Ultra silicon strip detector (available from Rigaku Americas Corporation, Texas, USA)) was used to characterize the phase purity of the powders and the material after hot-pressing. To determine phase purity and for Rietveld structural analysis, data were collected from 10-90° 2θ at 0.01° increments at 5° per minute. Lattice constants were calculated from Rietveld refinement of an X-ray diffraction pattern collected for the sample mixed with a NIST traceable Si internal peak position standard. Data were collected from 10-120° 2θ at 0.01° increments at 10° per minute.
Conductivity
The temperature dependent, ionic conductivity was determined from AC measurements with a BioLogic™ VMP300 galvanostat/potentiostat (available from Biologic, Seyssinet-Pariset, France) and a Solartron Modulab® frequency response analyzer (available from Advanced Measurement Technology, Inc., Tennessee, USA). Two configurations were used for electrochemical impedance spectroscopy (EIS). Au or Ni was sputtered on the top and bottom of the hot-pressed discs to serve as blocking electrodes, where Au is limited by Li diffusion into itself at low frequency and Ni is fully blocking of Li. The applied frequency range was 0.1 Hz-7 MHz and the applied amplitude was 10 mV. The equivalent circuit was modelled, and each data set was normalized to the geometric dimensions of the disc to determine the total Li-ion conductivity. The Li-ion conduction activation energy was determined from the Arrhenius plot of the relationship of the conductivity to temperature in the range of ˜298K to 373K.
The electronic conductivity at room temperature was measured using DC polarization measurements at a voltage of 2 V. The steady-state current and applied voltage were used to determine the resistance, which was converted to the electronic conductivity using the specimen dimensions. Electronic conductivity, which was in good agreement with the DC obtained electrical conductivity, was also estimated from the AC impedance data to fit the electrochemical impedance spectroscopy (EIS) data for the LBO containing samples along with the circuit components attributed to the ionic conductivity.
Electrochemical Measurements
Solid solution electrodes of composition Li1.25Cr0.25Mn1.5O4:LiNi0.5Mn1.5O4 of 30:70 (Li1.075Cr0.075Ni0.35Mn1.5O4) were mixed with carbon and PVDF in an NMP slurry to produce an 80:15:5 composite coating of the active:carbon black:PVDF on an Al foil current collector. The loading was about 5-7 mg/cm3. The C rate was based on a capacity of 146 mAh g−1 for LiNi0.5Mn1.5O4. Coin cells (Al clad (available from Hohsen Corp., Tokyo, Japan)) were fabricated using an electrolyte 1 M LiPF6 dissolved in EC:EMC 1:1 (weight ratio) and 2% tris (trimethylsilyl) phosphate, an electrolyte stabilizing additive for use at high voltage.
Composition
The following compositions Li1.25Cr0.25Ti1.5O4 and Li1.25Al0.25Ti1.5O4 are spinel structured and were studied as solid-state electrolytes. As a potential positive electrode, the following compositions was studied: Li1.075Cr0.075Ni0.35Mn1.5O4, which can be conceptually thought of as a composite of the electrolyte and cathode components, 0.3[Li1.25Cr0.25Mn1.5O4] 0.7 [LiNi0.5Mn1.5O4], respectively but it is in fact a single-phase, solid solution not a composite.
There are no solid-electrolyte-solid cathode interfaces which is a major shortcoming of the conventional, prior art approaches to solid-state batteries based on a composite of two differing structures such as Li7La3Zr2O12 sintered with LiCoO2. Further, LBO from 0-3 wt. % can be added to improve density, grain boundary and bulk ionic conductivity and electronic conductivity.
X-Ray Diffraction (XRD)
Conductivity
The electronic conductivity of Li1.25Cr0.25Ti1.5O4 at room temperature obtained from the steady state current found through DC polarization is about 1.84×10−8 S cm−1. Thus, the ionic transport number, tionic, for Li-ions in Li1.25Cr0.25Ti1.5O4, [tionic=σionic/σtotal, where σtotal=σionic+σelectronic; σionic is the total ionic conductivity is about 1, confirming that Li1.25Cr0.25Ti1.5O4 is an ionic conductor. Similarly, Li1.25Al0.25Ti1.5O4 was prepared, densified through hot-pressing (˜97%) and analyzed. The bulk ionic and total ionic conductivities of Li1.25Al0.25Ti1.5O4 are 5.11×10−5 and 2.85×10−7 S cm−1, respectively. The slightly lower conductivity of LATO relative to LCTO might be a result of site mixing of Al onto the tetrahedral 8a Li site which would put it directly in the path of the 8a→16c→8a Li+ ion conduction route. Indeed, in an industry study of complex spinels, the only sample having significant ionic conductivity LiNi0.5Ge1.5O4 was the only sample in the study with only Li occupying the 8a site.
For the LBO containing samples, two pellets were analyzed for each composition. The highest ionic conductivity was found for the Li1.25Cr0.25Ti1.5O4/1 wt. % LBO composition. At room temperature its bulk conductivity ranges from 3.34×10−4 S cm−1 to 1.03×10−3 S cm−1 and the grain boundary ionic conductivity ranges from 1.53×10−4 S cm−1 to 4.36×10−3 S cm−1 from two measurements taken. As a further confirmation of the high conductivity, a measurement of the total ionic conductivity was performed again. A total room temperature ionic conductivity of 6.01×10−4 S cm−1 was obtained versus 7.29×10−4 S cm−1 initially for the same sample. The room temperature maximum total Li+ ion conductivity measured for a pellet of Li1.25Cr0.25Ti1.5O4— 1 wt. % LBO, 7.29×10−4 S cm−1, is near the range of the highest ever reported for an oxide in industry. By comparison, substituted cubic garnet Li7La3Zr2O12 has reported total Li-ion conductivity ranging from 5×10−4 to 1×10−3 S cm−1. The electronic conductivity of Li1.25Cr0.25Ti1.5O4/1 wt. % LBO ranged from 4.9×10−5 to 7.11×10−4 S cm−1 which means this composition may have applicability as an anolyte or catholyte where mixed electronic and ionic conductivity is important.
With the addition of LBO, density increased, bulk ionic conductivity was slightly increased, grain boundary conductivity was increased by three orders of magnitude from ˜10−7 to ˜10−4 S cm−1 and electronic conductivity was increased by four orders of magnitude from 10−8 S cm−1 to 10−4 S cm−1. Thus, use of LBO might be particularly attractive to increase electronic conductivity as a catholyte or anolyte. Data for all samples are shown in Table 1.
Bulk ionic, grain boundary ionic, total ionic and electronic conductivities of Li1.25Cr0.25T1.5O4 (LCTO) and Li1.25Al0.25Ti1.5O4(LATO) with varied weight percent LBO are shown in
Second, turning attention to the bulk ionic conductivity activation energies, the values range from 0.18, 0.28, 0.32 and 0.32, respectively for LCTO-1% LBO, LCTO-1.5% LBO, LCTO-3% LBO and LATO-3% LBO, respectively. The bulk activation energies are close to what is reported in industry for other fast Li-ion conductors indicating fast Li-ion mobility. The especially low bulk activation energy of LCTO-1% helps to explain the very high Li-ion conductivity of this composition. These bulk activation energies can be compared to an activation energy of 0.35 eV reported in industry from Li NMR line broadening experiments on spinel-structured, Li-doped MgAl2O4.
Third, the grain boundary ionic conductivity activation energies range from 0.78, 0.74, 0.41 and 0.42 eV for LCTO-1% LBO, LCTO-1.5% LBO, LCTO-3% LBO and LATO-3% LBO, respectively suggesting that the addition of a higher concentration of LBO has a strong effect to lower the activation energy for ionic conductivity at the grain boundary. Fourth, looking at the total ionic conductivities shows a clear superior performance for the LCTO-1% LBO sample, its total conductivity predominantly controlled by its higher bulk ionic mobility despite higher activation energy at its grain boundaries. The total ionic conductivity activation energies range from 0.23, 0.61, 0.36, 0.39 eV for LCTO-1% LBO, LCTO-1.5% LBO, LCTO-3% LBO and LATO-3% LBO, respectively. The addition of excess LBO, >1%, negatively affects the total Li-ion conductivity although at 3% LBO the grain boundary ionic activation energy is considerably lower. The LCTO-1.5% LBO sample appears to be an outlier as one would expect it to fall between the 1% and the 3% LBO samples. The electronic conductivities activation energies range from 0.18, 0.28, 0.32, and 0.32 eV, for LCTO-1% LBO, LCTO-1.5% LBO, LCTO-3% LBO and LATO-3% LBO, respectively. It is observed that at a low level of LBO the electronic conductivity is highest and as more LBO is added the electronic conductivity decreases. Overall, it appears that 1% LBO has the maximum electronic and ionic conductivity. It might be that the higher electronic conductivity improves the ionic conductivity owing to an enhancement effect of the transport of two species. As a Li-ion hops, the framework must locally adjust its electronic charge to achieve electroneutrality slowing somewhat the ionic movement. This drag on ionic conductivity might be reduced by the presence of electronic conductivity which would allow rapid achievement of electroneutrality within the framework.
Electrochemical Properties of Solid Solutions of LiNi0.5Mn1.5O4 and Li1.25Cr0.25Mn1.5O4
To study the performance as cathode, Mn was substituted for Ti in the solid electrolyte component owing to the known deleterious effect of significant Ti substitution for Mn in LiNi0.5Mn1.5O4. The XRD pattern of nominal composition 0.3[Li1.25Cr0.25Mn1.5O4] 0.7[LiNi0.5Mn1.5O4], i.e., Li1.075Cr0.075Ni0.35Mn1.5O4 composition is shown in
Results
The introduction of Li on multiple sites has been a successful strategy to attain higher Li+ ion conductivity. As an example, in garnet structured Li7La3Zr2O12 the highest known oxide-based Li+ conductor (10−3 to 10−4 S cm−1 at room temperature) Li+ is sited on both tetrahedral (24d) and octahedral (96h) sites and the occupancy ratio between the sites is critical to optimization of the conductivity. By comparison, LiNi0.5Ge1.5O4 of modest Li+ conductivity (10−8 S cm−1 at 63° C.) has Li only on the tetrahedral 8c site and Ni and Ge ordered 1:3 over the 4b and 12d octahedral sites of the ordered P432 spinel. The approach taken to obtain Li on both tetrahedral 8a and octahedral 16d sites within the Fd-3m structured spinel is to prepare family members of composition comprising Li1+x+zM(II)0.5−2x−zM(III)x+yM(IV)1.5−2y−z M(V)yM(V)zO4, wherein M(II) comprises any of Mg, Co, Ni, Cu, and Zn, wherein M(III) comprises any of Al, Cr, Fe, Ga, and In, wherein M(IV) comprises any of Ti, Mn, and Ge, wherein M(V) comprises any of Nb, Ta, Sb, and Bi, and wherein 0≤x≤0.25, 0≤y≤0.75, 0≤z≤0.5, and (x+z)>0. This approach puts Li+ on both tetrahedral and octahedral sites, enhancing its mobility.
Integration of solid electrolytes into electrodes has been problematic thus far in the industry. Density functional theory (DFT) computational studies have shown reactivity of cubic garnet structured Li7La3Zr2O7 and common Li-ion cathode materials and experimental studies have shown the reactivity of LiNi0.5Mn1.5O4 cathode with LLZO during electrochemical cycling. Furthermore, LiCoO2 forms unfavorable interfaces during densification and requires a LiNbO3 coating to prevent reactivity. Solid solutions of Li1.25(Al,Cr)0.25(Ti,Mn)1.5O4 with known electrode materials such as LiNi0.5Mn1.5O4, e.g., x[LiNi0.5Mn1.5O4]x−1[Li1.25(Al,Cr)0.25(Ti,Mn)1.5O4] (0<x<1) with grain boundary engineering through use of LBO or other sintering aids offer an alternative, simpler route since the solid electrolyte-solid electrode interface is eliminated and the LBO increases the electronic conductivity which is needed for use as an electrode. This should lead to increased power owing to improved Li-ion and electronic conductivity within the electrode and could be used as part of an all solid-state battery with a garnet based separator and Li metal anode or in a fully-spinel structured all-solid battery or used with a spinel, Ti containing electrolyte with an interfacial layer such as Li3N separating it from a Li metal or carbon anode. The LiNi0.5Mn1.5O4 spinel is particularly attractive for solid-state application owing to its high energy storage density, high voltage (˜4.7V) use of abundant chemicals, small lattice change during charge and discharge and high Li diffusivity throughout the range of Li composition.
The synthesis and the fast Li-ion conductivity of the spinel structured Li1.25(Al or Cr)0.25(Ti or Mn)1.5O4 and solid solutions with the LiNi0.5Mn1.5O4 high voltage positive electrode are provided in accordance with the embodiments herein as examples of a large class of fast Li-ion conducting potential electrolytes and cathodes based on the spinel structure. Ionic conductivity equal to that of the garnet structured Al substituted Li7La3Zr2O12 is shown. Li is located on both octahedral and tetrahedral sites to form a fast 3D Li+ ion conduction pathway in Li1.25(Al,Cr)0.25(Ti,Mn)1.5O4, potentially enabling the all-solid all-spinel-structured battery concept with Li4Ti5O12 spinel structured anode and LiMn2O4 or LiNi0.5Mn1.5O4 spinel structured cathode. Sintering with LBO leads to a highly dense mixed ionic, electronic conductor which may have application as a catholyte or a coating layer to form an artificial solid electrolyte interface which may reduce reactivity with the electrolyte.
Electrochemical activity has been demonstrated for solid solutions of Li1.25Cr0.25Mn1.5O4 and LiNi0.5Mn1.5O4 with discharge capacity of near or greater than the theoretical capacity of LiNi0.5Mn1.5O4 demonstrating the concept of a spinel catholyte and a spinel cathode reacted to form a single-phase solid solution of spinel structure.
The method of forming the composition of spinel structured materials has fast Li-ion conductivity and hence has enhanced utility as materials for solid-state rechargeable lithium batteries. Unlike conventional materials which are used in a composite with a solid electrode, the embodiments herein can form single-phase solid solutions with spinel structured electrodes including LiNi0.5Mn1.5O4, LiMn2O4, and Li4Ti5O12, according to some examples.
The embodiments herein have utility, for example, where safe, high-energy, and high-rate batteries are required in a conformable wearable configuration, for small electronic devices, for unmanned aerial and ground vehicles as well as for electric and hybrid electric propulsion. Solid-state electrolytes offer some safety advantage by replacement of the flammable organic liquid electrolytes in current use. A fully solid-state fully-spinel structured material might have high rate properties allowing fast charge and discharge which may be useful for reducing time needed to charge. Additionally, the embodiments herein may be used for lithium rechargeable batteries. For example, the materials provided by the embodiments herein can have use for personal electronic devices such as laptop computers and cellphones and for hybrid or fully electric propulsion.
The uses for Li-ion batteries, which incorporates the material provided by the embodiments herein, include use in electric and hybrid-electric vehicles and as start-stop in vehicles, as well as power tools such as drills, saws, lawnmowers, and other yard equipment, and in addition to power unmanned vehicles on the ground and in the air. Moreover, the materials provided by the embodiments herein may be used in Li-ion batteries used for utility scale energy storage to back-up intermittent renewable energy sources such as wind or solar.
Cathode composites with lithium nickel manganese oxides cathodes can be an enabling technology for this cobalt free composition which is highly desired since cobalt is an expensive, limited element. Conventional electrolyte technology does not work at the near 5 V vs. Li voltage that the cathode material provided by the embodiments herein operates.
The embodiments herein can be used as a solid electrolyte or as cathode potentially enabling the all-solid all-spinel-structured battery concept with Li4Ti5O12 spinel structured anode and LiMn2O4 or LiNi0.5Mn1.5O4 spinel structured cathode. For use as a Li-ion separator with graphite or Li anode, a buffer layer such as Li3N can be used to prevent reduction of the solid electrolyte. Sintering with LBO leads to a highly dense mixed ionic, electronic conductor which may have application as a cathode as part of a solid-state battery or as a coating layer to form an artificial solid electrolyte interface which may reduce reactivity with the electrolyte. As described in the experiment above, electrochemical activity has been demonstrated for solid solutions of Li1.25Cr0.25Mn1.5O4 and LiNi0.5Mn1.5O4 with discharge capacity of near or greater than the theoretical capacity of LiNi0.5Mn1.5O4 demonstrating the concept of a spinel catholyte and a spinel cathode reacted to form a single-phase solid solution of spinel structure. The embodiments herein overcome the deficiencies of the conventional solutions since the conventional methods for manufacturing a solid-state electrode for a solid-state battery is to sinter or compress an electrolyte phase with the cathode phase. Inevitably, Li-ion conduction is impeded at the interface of the two phases. Conversely, the embodiments herein use a single-phase of spinel structure, which eliminates the interfacial impedance problem intrinsic to conventional solid-state Li-ion battery manufacturing methods. Furthermore, other promising solid-state electrolyte materials have shown reactivity with the lithium nickel manganese oxides cathodes to form interfaces that are highly resistant to Li-ion conductivity.
When used as a solid electrolyte the material provided by the embodiments herein includes the following features:
(1) Very high Li-ion conductivity equivalent to garnet, Li7La3Zr2O12 may be used as a solid-state electrolyte.
(2) Cubic crystal structure of spinel means that the mechanical properties are isotropic, which greatly improves its mechanical properties under stressful conditions. Materials which are not uniform in all directions often crack during cooling after consolidation during sintering or hot-pressing. The cracks make the material less robust and reduce Li+ ion conductivity.
(3) Certain elemental compositions provided by the embodiments herein can function as an electrode material with high conductivity. These solid solutions are single-phase unlike conventional solutions, which are physical composites of the solid electrolyte and the solid cathode material. The conventional composites suffer from poor Li+ ion conductivity at the interface between the electrolyte phase and the electrode phase. Conversely, in the embodiments herein, the two phases are replaced by a single-phase material thus eliminating this problem. Furthermore, during high temperature consolidation of the two phases, often other impurity phases arise further reducing the performance.
(4) The materials provided by the embodiments herein are oxides and therefore are stable in air and can be synthesized and handled in air. This is similar to Garnet, Li7La3Zr2O12, but has an advantage over sulfide electrolytes.
(5) The embodiments herein may create a fully spinel structured, fully solid-state battery based on the compositions described above thus creating the opportunity to have fast charge and fast discharge since the high Li conductivity can be engineered throughout the solid battery. This will have application for high energy lasers, power tools, and other applications requiring a fast, capacitor-like discharge yet maintain the energy density of a Li-ion battery and for fast charging in minutes instead of hours.
(6) Enable use of a high voltage, LNMO, cathode which cannot conventionally be used owing to lack of stable electrolyte. This cathode is of interest because of its high energy density, power density and use of abundant and inexpensive elements (Cobalt-free), and thus there is great desire to reduce or eliminate use of Co in Li-ion batteries.
The embodiments herein overcome the deficiencies of the conventional solutions in a unique way by providing a spinel structure, which enables the formation of a solid solution with existing spinel structured solid electrodes, LNMO positive electrode, LiMn2O4 positive electrode, and Li4Ti5O12 positive electrodes. This differentiates the embodiments herein completely from existing solid electrolytes, which generally cannot form a solid solution and therefore suffer from problems at the interface between the solid electrolyte and the solid electrode. These problems include chemical reactivity to form impurity phases at the interface and poor Li+ ion conductivity at the interface. The embodiments herein also provide lightweight elements relative to other oxide ion conductors such as Li7La3Zr2O12. Furthermore, relative to sulfide electrolyte which are not stable in air, the material provided by the embodiments herein is air stable. Moreover, the embodiments herein enable the use of LNMO electrode.
The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others may, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein may be practiced with modification within the spirit and scope of the appended claims.
This application is a divisional of U.S. application Ser. No. 17/190,911, filed Mar. 3, 2021, the complete disclosure of which, in its entirety, is herein incorporated by reference for all purposes.
The embodiments herein may be manufactured, used, and/or licensed by or for the United States Government without the payment of royalties thereon.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 17190911 | Mar 2021 | US |
| Child | 18133191 | US |
