This invention relates to electrolytes for lithium ion batteries, and more particularly to a ternary electrolyte composition for use with lithium ion batteries, the electrolyte comprising an ionic liquid, a lithium salt and a glycol ether. These electrolyte compositions exhibit both relatively high ionic conductivity, as well as remarkably low viscosity, and improved thermal properties for use both with traditional disposable lithium batteries, and rechargeable lithium ion batteries employing Li electrodes, including such battery electrode cell combinations as Li/S, and Li/LiFePO4.
Rechargeable lithium ion (Li-ion) batteries are being widely utilized as power sources especially in portable electronics such as mobile phones and laptop computers that require high energy density and long lifetime. However, commercial Li-ion batteries using conventional organic solvents such as ethylene carbonate (EC), diethyl carbonate (DEC) dimethyl carbonate (DMC), including mixtures thereof, and related volatile solvents as an electrolyte component have safety issues due to their high vapor pressure, high flammability, and poor thermal stability leading to decomposition, vaporization, and reaction (including combustion) of these organic solvents at fairly low temperatures (<100° C.). In addition, though the use of pure lithium metal as an electrode would be preferable due to its high specific capacity, lithium metal has not been adopted as an electrode in the organic solvent systems of the prior art due to its propensity to form dendrites which occurs during recharge. With the close spacing of electrodes (which in some cases may be as close as 25 microns), dendrites formed during recharge can ultimately reach across to the opposite electrode, resulting in shorts, and/or overheating.
Ionic liquids (ILs), more specifically room temperature ILs, which consist of an organic cation and an inorganic or organic anion, have been investigated over past decades for possible application as an electrolyte component in batteries, supercapacitors, and for example, polymer light-emitting electrochemical cells due to their well-known advantages of high ionic conductivity, non-flammability, low vapor pressure, wide electrochemical stability window and their environmentally benign nature. A problem when using these ionic liquids, however, is that though they are thermally stable, they have poor wetting capabilities, such that when used with more conventional anode electrodes such as carbon, tin, silicon, and aluminum [Li—C, Li—Sn, Li—Si, Li—Al] they tend to form films on the electrodes, resulting in high interfacial impedance.
Binary formulations of ionic liquids and lithium salts have been investigated by others. Also investigated has been IL-Li salt-organic solvent ternary mixtures, as well as IL-Li salt-polymer gels as electrolytes, the organic solvents the conventional, more flammable solvents of the prior art, such as ethylene carbonate, diethyl carbonate, and dimethyl carbonate. It was also found that the incorporation of N-methyl-N-alkyl pyrrolidinium bis(trifluoro methane sulfonyl)imide (PYRIRTFSI, where 1=methyl, R=an alkyl chain) ILs into conventional poly(ethylene oxide) (PEO)-based solid polymer electrolytes resulted in a significant improvement of ionic conductivity and cycling performance when used with Li/V2O5, and Li/LiFePO4 electrode containing cells. However a drawback to these PEO based electrolytes is their low conductivity, which renders them unusable at room temperatures.
There presently exists a great deal of interest in the possible use of sulfur as a cathode material since elemental sulfur is able to deliver 1672 mAh/g, assuming that elemental sulfur is fully converted into Li2S. This is the highest theoretical capacity among conventional cathode materials, but sulfur suffers from a high rate of capacity fading in combination with currently-used electrolyte systems, for example PEO-based polymer electrolyte or dioxolane-dimethoxy ethane-diglyme-sulfolane-1M LiCF3SO3 mixtures. There were recent reports on the use of ILs as an electrolyte component in a Li/S cell: dimethoxyethane/dioxolane (8/2 v/v)-imidazolium salts (9/1 v/v) ternary mixture; N-methyl-N-butyl piperidinium bis(trifluoro methane sulfonyl)imide-1M LiTFSI binary mixture. However, the reports of this work covering these ionic liquid-salt combinations provided data for only 10 cycles, far short of the hundreds upon hundreds required for commercially viable rechargeable batteries.
Although some report show better cycling performance of Li cells in IL-Li salt binary mixtures, in fact such electrolyte systems seem to be faced with an issue of high interfacial impedance at the Li metal electrode, which limits rate capability and long-term cycle life of Li cells. Katayama et al [1] demonstrated that Li metal in ionic liquid electrolytes forms a protective layer, and Howlett et al [2] reported that N-methyl-N-alkylpyrrolidinium bis(trifluoromethane sulfonyl)amide ionic liquid forms a passive layer on the Li metal surface greater than those with alkyl carbonates that contributes to high interfacial impedance. In a previous work by the inventors herein [3] it was found that a Li/S cell with poly(ethylene glycol) dimethyl ether (PEGDME) alone as the electrolyte was able to deliver above 100 mAb/g-electrode for 600 cycles at room temperature, demonstrating that PEGDME solvent is compatible with Li metal and the intermediates of the sulfur cathode.
The present invention provides a mixture useful as an electrolyte for lithium batteries and rechargeable lithium ion batteries. In one embodiment the mixture comprises a thermally stable ionic liquid, a low molecular weight polymer, and a lithium salt. The low molecular weight polymer acts herein as a solvent to solvate the lithium salt, and has good compatibility with lithium metal.
The present invention provides a mixture comprising a thermally stable ionic liquid; a low molecular weight polymer having an ethylene oxide chain; and a lithium salt. Suitable low molecular weight polymers include for example, polyethylene glycol dimethyl ether (PEGDME,), which polymers are mixed with ionic liquids such as PYR14 TFSI [wherein subscript 1 denotes methyl, and subscript 4 denotes butyl], and a lithium based salt such as LiTFSI to form the electrolytes of this invention. These mixtures are suitable as an electrolytic solution for use in batteries and supercapacitors as well as an active material for solid state light-emitting devices or polymer light-emitting displays in the field of research or industry. The mixtures are also suitable for the electro deposition of reactive metals such as lithium, sodium and potassium.
The present invention further provides a method of making an electrolyte mixture comprising: (a) providing a thermally stable ionic liquid; (b) providing a polymer having an ethylene oxide chain; (c) providing a lithium salt; and (d) mixing the ionic liquid, the polymer, and the lithium salt.
The electrolyte of the present invention has been found to enable the use of pure lithium metal as a battery electrode material in rechargeable batteries. By enabling the use of pure lithium, significant weight reductions in the case of the negative electrode (the anode) can be achieved. In fact, weight savings of up to 80% of the active material of the negative electrode may be realized. In addition, it has been found that the ionic liquid electrolyte of this invention facilitates the use of sulfur as a cathode material. It also improves the safety and maintains the good performance of currently available battery cells that use conventional cathodes such as LiFePO4, LiCoO2, and the like.
The present invention also provides a lithium battery comprising: (a) a mixture, wherein the mixture comprises a thermally stable ionic liquid, a polymer having an ethylene oxide chain, a lithium salt; (b) a lithium negative electrode (preferably a lithium metal negative electrode); and (c) a positive electrode. The electrolytes of the invention greatly increase the safety of lithium batteries, as the electrolyte described herein is substantially non flammable. These thermally stable electrolytes don't decompose until they reach high temperatures in the range of 300-400° C. This compares to current electrolytes which decompose and/or react at temperatures approaching 120° C., and in fact may ignite at that temperature.
The present invention further provides for a device that utilizes a lithium battery comprising: (a) an electrolyte mixture, wherein the mixture comprises a thermally stable ionic liquid, a polymer having an ethylene oxide chain, a lithium salt; (b) a lithium containing negative electrode; and (c) a positive electrode.
The present invention also provides a method of making a lithium battery comprising: (a) providing an electrolytic mixture of a thermally stable ionic liquid, a polymer solvent having an ethylene oxide chain, and a lithium salt; (b) providing a positive electrode; (c) providing a lithium negative electrode; (d) providing a cell housing; and (e) assembling the mixture, the positive electrode and the lithium negative electrode into the cell housing. In one embodiment the positive electrode comprises sulfur, and in another embodiment it comprises LiFePO4.
The electrolytes of the invention can be used with standard lithium-carbon electrodes, to provide safer, thermally stable systems. In addition they can especially be used with rechargeable lithium cells.
The foregoing aspects and others will be readily appreciated by the skilled artisan from the following description of illustrative embodiments when read in conjunction with the accompanying drawings.
a) and (b) depict selected voltage profiles of a Li/PYR14TFSI+LiTFSI+TEGDME/LiFePO4 cell tested at charge/discharge cut-off voltages of 2<V<4 in 16(a) and 2<V<3.7 in 16(b), at room temperature. Current (0.2 C rate): 0.044 mA/cm2. Loading of active material: 1.26 mg/cm2).
a) depicts the discharge capacity vs. number of cycles and
Before the present invention is described, it is to be understood that this invention is not limited to particular embodiments described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present invention will be limited only by the appended claims.
Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limits of that range is also specifically disclosed. Each smaller range between any stated value or intervening value in a stated range and any other stated or intervening value in that stated range is encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included or excluded in the range, and each range where either, neither or both limits are included in the smaller ranges is also encompassed within the invention, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the invention.
The terms anode and cathode as commonly used in battery literature can be confusing and misleading, particularly in connection with rechargeable batteries. A more correct designation is negative electrode or positive electrode. The negative electrode corresponds to what is usually called the anode. The positive electrode corresponds to what is usually called the cathode. Accurately speaking, the negative electrode is only an anode (the electrode at which an oxidation reaction is taking place) during the discharge process. During recharge, the negative electrode operates as a cathode (the electrode at which a reduction reaction is taking place). Correspondingly, the positive electrode operates as a cathode during discharge only. During recharge, the positive electrode operates as an anode. Thus, as used throughout this application, the terms negative and positive electrodes are employed and are to be read consistent with the terminology of this paragraph.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, the preferred methods and materials are now described. All publications mentioned herein are incorporated herein by reference to disclose and describe the methods and/or materials in connection with which the publications are cited.
It should be noted that as used herein and in the appended claims, the singular forms “a”, “and”, and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “polymer” includes a plurality of such polymers, and so forth.
These and other objects, advantages, and features of the invention will become apparent to those persons skilled in the art upon reading the details of the invention as more fully described below.
The present invention provides for the preparation of ionic liquid-lithium salt-polymer mixtures. In some embodiments, the mixture comprises a thermally stable ionic liquid, a dimethyl ether polymer and a lithium salt.
In some embodiments, the mixture is useful as an electrolytic solution. Thus, in some embodiments, the mixture is suitable as an electrolyte in batteries and supercapacitors as well as an active material for solid state light-emitting devices or polymer light-emitting displays in the field of research or industry. This electrolytic solution is also suitable for the electro deposition of reactive metals such as lithium, sodium and potassium.
The mixture provides one or more of the following advantages as compared to Li-ion batteries using conventional organic solvents or Li-ion batteries using IL-PEO based electrolytes: 1) increased ionic conductivity, 2) low viscosity, 3) improved compatibility with lithium (“Li”) metal, 4) improved Li stripping/deposition cyclability, 5) improved charge/discharge cyclability of Li metal batteries, 5) lower cell impedance due to lower interfacial impedances, 6) lower temperature charge/discharge capability and 7) improved safety over conventional organic-liquid non-aqueous electrolytes due to the lower vapor pressure and lower flammability.
Ionic conductivity (σ) is the ability to transfer a current by the movement of ions. Ionic conductivity can be determined by use of the following equation in combination with experimental measurements of resistance:
σ=l/(R×A)
where R is resistance of bulk electrolyte which can be measured by AC impedance methods, l is the thickness of the electrolyte, and A is the active area of the electrodes. Typical solid polymer electrolytes have an ionic conductivity of ˜10−5 S/cm at room temperature. Further, IL-PEO based electrolytes have an ionic conductivity of 4×10−4 S/cm at 20° C. Thus, an increased ionic conductivity can be characterized as a value of a greater than 4×10−4 S/cm at 20° C.
The present invention further provides for a mixture comprising a thermally stable ionic liquid; a polymer having an ethylene oxide chain, and a lithium salt. In some embodiments, the mixture comprises a mass ratio of the polymer to the ionic liquid of about 0.01 to about 10.0.
In one embodiment, the electrolyte comprises a mixture having the formula:
PYR
14
TFSI+x LiTFSI+y PEGDME,
where PYR14TFSI is the ionic liquid N-methyl-N-butyl-pyrrolidinium bis(trifluoro methane sulfonyl)imide whose chemical structure shown in
In some embodiments, the PYR14TFSI/LiTFSI/PEGDME mixture has an ionic conductivity that is equal to or more than about 2.9×10−3 S/cm at 29° C. depending on the concentration of the polymer. Whereas, ionic conductivity of the PYR14TFSI-LiTFSI mixture only, i.e. without the polymer, was 1.7×10−3 S/cm at 30° C. (see Table 4).
The present invention also provides for a method of making an electrolytic solution comprising: (a) providing a thermally stable ionic liquid; (b) providing a polymer having an ethylene oxide chain; (c) providing a lithium salt; and (d) mixing the ionic liquid, the polymer, and the lithium salt.
In some embodiments, the mixture is suitable for use as an electrolytic solution for a battery having one or more battery cells when coupled with a negative electrode and a positive electrode.
One aspect of the present invention provides that the mixture comprises an ionic liquid. An ionic liquid is a salt in which the ions are bulky and poorly coordinated, which results in these solvents being liquid at temperatures below 100° C., or even at room temperature (room temperature ionic liquids). At least one ion has a delocalized charge and generally at least one component is organic, which prevents the formation of a stable crystal lattice. Room temperature ionic liquids (RTILs) are molten salts at room temperature that generally comprise an organic cation and an inorganic or organic anion. Some of the advantages of RTILs in comparison to organic solvents are: non-flammability, negligible vapor pressure, and chemical and thermal stability. For example, N-methyl-N-butyl pyrrolidinium bis(trifluoro methane sulfonyl)imide (“PYR14TFSI”), whose chemical structure is shown in
In some embodiments, the ionic liquid comprises an organic cation and an inorganic anion.
In some embodiments, the organic cation suitable for the ionic liquid has a high ionic conductivity, is thermally stable and has a wide electrochemical stability window.
Thermal stability refers to the ability of a compound to maintain its physical properties when exposed to high or low temperatures, or when exposed to large fluctuations in temperature. It is the compound's thermal characteristic. Below the thermal decomposition temperature, the compound remains stable at certain temperatures. Beyond that temperature, if the compound is exposed to higher than decomposition temperature, it degrades. For organic materials, the decay rate increases with temperature. Organic materials with a greater thermal stability will remain unchanged at high temperature independent of exposure time. The thermal stability of the electrolyte, and therefore the organic cation, is a crucial issue relating to safety in Li ion batteries. Thus, it is optimal to use organic cations that are thermally stable.
Electrochemical stability refers to the ability of a compound to maintain its electrochemical properties, e.g. not degrade, when exposed to a wide range of potentials, e.g.—when tested at 1V to 6V using a reference Li/Li+ cell.
In some embodiments, the organic cation has a bulky asymmetrical structure. In some embodiments, the organic cation is a nitrogen-containing ring structure with alkyl side chains.
In some embodiments, the organic cation is one of the following or a mixture thereof: N-methyl-N-alkyl-pyrrolidinium, N-methyl-N-alkyl-pyridinium, N-methyl-N-alkyl-piperidinium, N-methyl-N-alkyl-imidazolium, N-methyl-N-alkyl-phosphonium, N-methyl-N-alkyl-ammonium, N-methyl-N-alkyl-guanidinium, or N-methyl-N-alkyl-isouronium, wherein alkyl refers to homologous series with the general formula CnH2n+1. Examples include, but are not limited to, methyl, CH3.; ethyl, C2H5.; propyl, C3H7.; butyl, C4H9.; pentyl, C5H11.; hexyl, C6H13.; heptyl, C7H15.; octyl, C8H17.; nonyl, C9H19.; decyl, C10H21.; undecyl, C11H23.; and dodecyl, C12H25.
In some embodiments, the anions used in ion liquids may be inorganic. In other embodiments they may also be organic. In one embodiment the inorganic anion is an imide. Imide anions have large electron delocalization and low melting temperature. Thus, in some embodiments, the inorganic anion is one of the following or a mixture thereof: bis(trifluoro methane sulfonyl)imide or bis(perfluoro ethyl sulfonyl)imide.
In some embodiments, the anion is an amide, which includes, but is not limited to, bis(trifluoro methane sulfonyl)amide.
In other embodiments, the anion is one of the following or a mixture thereof: trifluoromethanesulfonate, hexafluorophosphate, tetrafluoroborate, or tetraperchlorate. Trifluoromethanesulfonate is a functional group with the formula CF3SO3−. Trifluoromethanesulfonate is an extremely stable polyatomic ion, being the conjugate base of triflic acid (CF3SO3H), one of the strongest acids known. Hexafluorophosphate is an anion with chemical formula of PF6−. Tetrafluoroborate is an anion with the chemical formula BF4−. Perchlorate is an anion with the chemical formula ClO4−.
An aspect of the present invention is that the mixture includes a low molecular weight polymer. The concentration of polymer depends upon its molecular weight. In some embodiments, the polymer has a weight-average molecular weight of about 75 to about 2000. In some embodiments the polymer has a weight-average molecular weight of about 100 to about 1000. In some embodiments, the polymer has a weight-average molecular weight of about 250 to about 500.
The concentration of polymer utilized in the mixture depends upon the amount of ionic liquid. Thus, in some embodiments, the mass ratio of the polymer to the ionic liquid is about 0.01 to about 10.0.
In some embodiments, the polymer is a glyme. Glymes, or glycol diethers, are some of the most powerful solvents available today for an incredibly wide variety of industrial processes and products including lithium salts. Glymes are saturated polyethers with no functional groups; hence, they are aprotic compounds that are relatively inert chemically. These features account for their excellent solvent properties. Additionally, by using glymes, there is no phase separation between the ionic liquid and polymer. This all-ether stricture produces only weak associations between glyme molecules and is responsible for the low viscosity of these materials, an important plus in many applications, such as the low-viscosity component of the solvent for electrolytes of lithium batteries.
In some embodiments, the polymer is poly(ethylene glycol) dimethyl ether (also known as polyglyme or PEGDME), whose chemical structure is shown in
In some embodiments, the polymer is tetra(ethylene glycol) dimethyl ether (also known as tetraglyme or TEGDME). In some embodiments, the polymer is tri(ethylene glycol) dimethyl ether (also known as triglyme). Generally, suitable ethers include those that are liquid at room temperature and have a conductivity of between 10−2 and 10−4.
Another aspect of the present invention is that the mixture comprises a lithium salt. Any soluble lithium salt may be used in the present invention. In some embodiments, lithium salts having good ionic conductivity due to a low lattice energy (i.e. a high degree of dissociation), and high thermal stability and oxidation resistance may be used in the present invention. The lithium salts can be used alone or in selective mixture forms. Table 2 provides some lithium salts that are suitable for the electrolyte mixture of the present invention.
In some embodiments, the concentration of lithium salt depends on the amount of ionic liquid. In some embodiments, the moles of lithium salt per kg of ionic liquid ranges from about 0.01 to about 3.0. Preferably, the moles of the lithium salt to kg of ionic liquid is ˜0.5.
In an embodiment of the invention, a lithium battery is assembled, the battery including: (a) an electrolytic solution, wherein the electrolytic solution comprises a thermally stable ionic liquid, a low molecular weight polymer having an ethylene oxide chain, and a lithium salt; (b) a lithium metal negative electrode; and (c) a positive electrode. In another embodiment the positive electrode can be sulfur (wherein the sulfur is mixed with a carbon powder for electronic conductivity, and a polymer binder to hold the structure together). In still another embodiment the positive electrode can be LiFePO4 (mixed with a carbon powder and a polymer binder), this material attractive for use as an electrode due to its low cost, non-toxicity, its thermal stability, and high specific capacity (170 mAh/g). Such LiFe PO4 cathodes are particularly well suited for use with the ternary electrolytes of this invention; in one embodiment the mass ratio of polymer additive to PYR14TFSI being 1:1. In addition to the above, the assembled batteries include a metal foil current collector to conduct current to and from the positive and negative electrodes.
A method for making a lithium battery according to one aspect of the invention comprises: (a) providing an electrolytic solution comprising a thermally stable ionic liquid, a low molecular polymer having an ethylene oxide chain, a lithium salt; (b) providing a positive electrode; (c) providing a lithium negative electrode; (d) providing a cell housing; and thereafter (e) assembling the electrolytic solution, the positive electrode and the lithium negative electrode into the cell housing. In one embodiment the ethylene oxide containing polymer solvent used in the electrolyte of the invention is PEGDME and in another embodiment it is TEGDME.
In some embodiments, the lithium negative electrode (the anode in discharge mode), is lithium metal supported on a stainless steel (SS) foil or other suitable material. In some embodiments, the negative electrode is a lithium-containing material such as lithium in carbon Li(C), LiC6, Li—Si, Li—Al, Li—Sn, or mixtures thereof. In some embodiments, the positive electrode is sulfur, a metal oxide, a metal phosphate, a mixture thereof, or any other suitable material. In some embodiments, the compositions of the sulfur cathodes are those as listed in Table 3. In some embodiments, the metal phosphate used for the cathode is LiFePO4.
The cell housing used in these experiments is a modified Swagelok® fitting (available from URL: <http://www.swagelok.com>, Solon, Ohio).
The present invention further provides for a device that utilizes a lithium battery comprising: (a) an electrolytic solution, wherein the electrolytic solution comprises a thermally stable ionic liquid, a low molecular weight polymer having an ethylene oxide chain, and a lithium salt; (b) a lithium negative electrode; and (c) a positive electrode.
Materials. [N-methyl-(n-butyl)pyrrolidinium]+[bis(trifluoromethanesulfonyl)imide]− (PYR14TFSI, see
Electrolyte preparation. Poly(ethylene glycol) dimethyl ether (PEGDME, Fluka, Molecular weight=250, of the chemical structure presented in
Sulfur cathode preparation. First, sulfur powder suspended in ˜15 ml of N-methylpyrrolidone (dried through a column filled with alumina, NMP, H2O content of 30 ppm determined by Karl Fisher Coulometer (Mettler Toledo DL39)) is ball milled for 1 hour (referred to as CS1) or 6 hours (referred to as CS2) at a rotation speed of 200 rpm using a planetary mono mill (PMM, Pulverisette 6, Fritsch) and then carbon black, PVDF (polyvinylidene fluoride) binder and LiTFSI are added to the ball-milled sulfur suspension and this mixture is ball milled for an additional 1 hour (CS1) or 2 hours (CS2) under the same conditions. The resulting slurry is coated onto a carbon-coated Al foil substrate using a doctor blade. The solvent is allowed to evaporate overnight at ambient temperature. The resulting cathode film (ca 50 μm thick) is used to prepare the cathodes by punching circular discs having an area of 0.9 cm2. These discs are dried at ˜40° C. under vacuum in the presence of P2O5 (Aldrich, 97%) for at least 2 days before use. All the procedures for cathode (i.e. positive electrode) preparation were conducted in a solvent-processing glove box filled with helium. The cathode composition and conditions for planetary milling are presented in Table 3.
Cell assembly and characterization. The thermal behavior and physical properties of PYR14TFSI+x LiTFSI+y PEGDME mixtures are examined using differential scanning calorimetry (DSC, DSC 7, Perkin Elmer) over a temperature range of −130° C. to 100° C. with a heating and cooling rate of 10° C./min under flow of N2, and thermogravimetric analysis (TGA, TGA 7, Perkin Elmer) is performed at a heating rate of 10° C./min from 30° C. to 600° C. under flow of H2.
A symmetric SS/electrolyte/SS conductivity test cell is used for ionic conductivity measurements, a Li/electrolyte/Li test cell is used for interfacial impedance measurements and galvanostatic polarization measurements, and a Li/electrolyte/S battery type cell is used for cell performance and cycling measurements. All of these cells are assembled using a Swagelok cell housing. The separators used are a microporous polypropylene membrane (Celgard 2400) for Li/Li cells and Li/S cells, and a 265 μm thick polypropylene film is used in the SS/electrolyte/SS conductivity cells. The Li metal compatibility with the mixed electrolyte is characterized through AC impedance analysis over a frequency range of from 65 kHz to 0.01 Hz with an amplitude of 5 mV using a Solartron model 1254 in combination with Electrochemical Interface SI1286 and galvanostatic Li stripping/deposition polarization measurements at current density of 0.1-0.2 mA/cm2 using a battery cycler (Arbin, BT-2042). The charge and discharge capability of Li/electrolyte/S [hereinafter also referred to as Li/S] cells is characterized by galvanostatic charge/discharge over a voltage range of 1.5 V to 3.3 V using the battery cycler. All of the cell preparation and charge/discharge cycling are carried out in a solvent-free glove box filled with helium.
The addition of a low molecular weight polymer t such as PEGDME (e.g., as a component of a PYR14TFSI+LiTFSI+PEGDME mixture) results in improved compatibility of the ionic liquid electrolyte containing PEGDME with a Li metal electrode, which allows for low temperature operation at a moderate current density and longer cycle life of the Li electrode in a battery containing such electrolytes. In particular, a lithium/sulfur battery containing the electrolyte mixture PYR14TFSI+LiTFSI+PEGDME reveals improved cyclability and low temperature charge/discharge capability.
A ternary mixture, PYR14TFSI+x LiTFSI+y PEGDME (x is LiTFSI mol/PYR14TFSI-kg and y is the mass ratio of PEGDME/PYR14TFSI), is used as an electrolyte in Li/S cells. The physical and electrochemical properties of the mixture as well as the charge and discharge capability of Li/S cells is also characterized using these mixtures as the electrolyte at various temperatures.
Electrolytes are prepared comprising a mixture of PYR14TFSI+0.5 m LiTFSI+y PEGDME (y=kg PEGDME/kg PYR14TFSI) with various PEGDME contents from y=0.1 to y=2.0, which are then characterized and employed in Li/S cells. The presence of PYR14TFSI in the mixture results in a significant improvement of thermal stability and ionic conductivity. The ionic conductivity of the mixture increases remarkably with increasing PEGDME contents (for example, for y=2.0, σ=4.2×10−3 S/cm at 29° C.). The conductivity increase is particularly significant at low temperatures, and is due to a lowering of the viscosity of the mixture with higher amounts of PEGDME. It is found that the mixture has good compatibility with Li metal electrodes as demonstrated by time-dependent interfacial impedance and galvanostatic Li stripping/deposition measurements. Li/S (CS2) cells in PYR14TFSI+0.5 m LiTFSI+y PEGDME (y=2.0) can deliver about 1300 mAh/g-sulfur at 0.054 mA/cm2 at ambient temperature on the first cycle. A better charge/discharge cyclability of Li/S cells with PYR14TFSI+0.5 m LiTFSI+y PEGDME is found at higher PEGDME contents, and the Li/S cell with the mixture having y=2.0 exhibited a capacity fading rate of 0.42%/day for over 100 cycles at 0.054 mA/cm2 at 40° C. The PYR14TFSI+LiTFSI+PEGDME mixtures as demonstrated by these results are suitable electrolytes for Li/S cells.
The thermal stability of the electrolyte is a crucial issue relating to safety in Li ion batteries.
During the first heating scan from −130° C. to 100° C. neat PYR14TFSI ionic liquid exhibited a sharp exothermic peak (Tc1, phase transition from liquid to phase I) at −51° C. and a metastable phase transition from phase I to phase II at −29° C. (Tg) and a melting peak of phase II at −18° C. (Tm2) which agrees well with the thermal behavior of identical ionic liquid observed by MacFarlane et al., [5] and on the second heating scan the glass transition (Tg) at −90° C. and the melting peak of phase II at −8° C. (Tm2) shifting toward a higher temperature was observed (not shown here). Henderson et al. [6] found a different thermal phase behavior for an identical ionic liquid salt depending upon the thermal history of the sample. Only an endothermic peak at −3° C. was observed as the salt was annealed at −15° C. prior to measurement. For pure PEGDME a broad endothermic peak at −35° C. was found. No phase transition peaks were observed for the mixture with y=1. However, both y=1.5 and y=2.0 showed an exothermic phase transition at 81° C. and 62° C., respectively, and for y=1.5 the exothermic peak was not observed on subsequent heating whereas the appearance of the exothermic peak was repeatable in subsequent heating scans for the mixture with y=2.0. Observations are made additionally as follows: (i) none of the exothermic (Tc1) and endothermic peaks (Tm1 and Tm2) of neat PYR14TFSI were observed in the DSC trace of PYR14TFSI+0.5 m LiTFSI+y PEGDME mixtures; (ii) an endothermic peak of PEGDME located at −35° C. was only found in the mixtures of higher PEGDME content above y=1.5, which shifts toward lower temperatures with increasing PEGDME contents; (iii) the glass transition temperature of neat PYR14TFSI positioning at −90° C. was lowered to −105° C. with increasing PEGDME contents in the mixture.
Symmetric Li/Li cells in PYR14TFSI+0.5 m LiTFSI+y PEGDME mixtures are operated at 40° C. under open circuit and the interfacial impedance as a function of time is investigated using an AC impedance analyzer.
To investigate the behavior of these electrolyte mixtures in Li/S cells for use in batteries, two kinds of sulfur cathodes (referred to as CS1 and CS2) composed of nearly identical compositions only having different sulfur particle sizes as reported in Table 3 are used. The sulfur cathode CS1 with the larger sulfur particle size exhibits a lower initial capacity than CS2 with smaller particle size. Note that the PYR14TFSI+0.5 m LiTFSI+y PEGDME mixture has no phase separation, and neither the sulfur cathode nor separator has wetting issues (that are apparent with the IL alone) with the mixture.
After the 100th cycle of the cell with y=1.5 presented in
The low temperature cyclability of Li/S cells with PYR14TFSI+0.5 m LiTFSI+y PEGDME (y=2.0) is presented in
The charge and discharge profiles of a Li/S cell with PYR14TFSI+1.49 m LiTFSI+y PEGDME (y=2.0) electrolyte tested at 0.054 mA/cm2 at room temperature are presented in
The above results demonstrate the capability of the compositions of this invention, e.g. PYR14TFSI+LiTFSI+y PEGDME (y=kg PEDGME/kg PRY14TFSI) with various PEDGME contents from y=0.1 to 2.0) as electrolytes for Li/S cells. The presence of PYR14TRFSI in the mixture results in a significant improvement of thermal stability and ionic conductivity. The ionic conductivity of the mixture increases remarkably with increasing PEGDME content. The conductivity increase is particularly significant at low temperatures, and this is probably due to a lowering of the viscosity of the mixture with higher amounts of PEGDME. It has been found that the mixture has good compatibility with Li metal electrodes as demonstrated by time-dependent interfacial impedance and galvanostatic Li stripping/deposition measurements. It was also found that Li/S cells with PYR14TFSI+0.5M LiTFSI+y PEGDME (y=2) can deliver about 1300 mAhg−1 sulfur at 0.054 mAcm−2 at ambient temperature on the first cycle. Better charge/discharge cyclability of Li/S cells was found at higher PEGDME contents, and the Li/S cell with the mixture having y=2.0 exhibited a capacity fading rate of 0.42% per cycle for over 100 cycles at 0.054 mScm−2 at 40° C.
The same electrolyte as used in example one was synthesized according to the same procedures as described in Example 1. More particularly, N-Methyl-N-butylpyrrolidinium bis(trifluoromethane sulfonyl)imide (PYR14TFSI, see
Viscosity measurements were carried out on a Brookfield LVDF Pro-II+ Cone-Plate Viscometer equipped with a CPE40 spindle. Approximately 0.5 ml of the electrolyte was placed in the sample chamber coupled to a circulating bath and allowed to equilibrate at the set temperature. The equilibration time allowed was 30 minutes and the temperature was controlled within ±0.1° C. Measurements were done in the temperature range of 30-80° C. at an interval of 10° C.
The composite LiFePO4 cathode film was prepared as follows: LiFePO4 (50.1 wt. %, Hydro Quebec), carbon black (30.1 wt. %), and polyvinylidene fluoride (19.8 wt. %, Kynar 2801) along with LiTFSI (Aldrich) and PYR14TFSI in 1:4 mass ratio, and as 25% of the electrode solids were suspended in N-methylpyrrolidone and stirred magnetically overnight. The resulting slurry was coated onto carbon-coated Al foil. The solvent was allowed to evaporate overnight at ambient temperature. The resulting cathode film (approximately 50 μm thick) was dried at ˜40° C. under vacuum in the presence of P2O5 (Aldrich, 97%) for 2 days before use. The ionic liquid with LiTFSI dissolved filled the pores of the electrode. All the procedures above were conducted in a solvent-process glove box filled with helium. A Li/LiFePO4 cell was assembled where the Li electrode was lithium metal, and the cell housing a Swagelok cell housing in which a microporous polypropylene membrane (Celgard 2400) was used as a separator. The cycling performance of the Li/LiFePO4 cells was characterized by galvanostatic charge/discharge using a battery cycler (Arbin, BT-2042). The charge/discharge procedure was carried out as follows: charge to 3.7V (or 4.0V) vs. Li/Li+; rest for 1 hour at open circuit; discharge to 2.0V (vs. Li/Li+); rest for 1 hour at open circuit. All of the cell preparation and charge/discharge cycling were carried out in a solvent-free glove box filled with helium.
a) shows the cycling performance of a Li/PYR14TFSI+LiTFSI+TEGDME/LiFePO4 cell conducted at 0.023 mA/cm2 (0.1 C rate) at −1.0 C. Quite interestingly, the cell delivers 112 mAh/g, corresponding to 65.8% of theoretical capacity, which is comparable to the discharge capacity of a LiFePO4 cell with a polymer electrolyte at 0.2 C at 40° C. [16], and shows promising discharge capability with a capacity fading rate of 1.23%/cycle over 20 cycles at a relatively high rate of 0.1 C at a fairly low temperature.
As demonstrated above, low molecular weight polymer additives such as PEGDME and TEGDME have been successfully incorporated into PYR14TFSI+LiTFSI mixtures as electrolytes in Li/FePO4 cells. The resulting PYR14TFSI+LiTFSI+polymer additive (PEGDME or TEGDME) ternary electrolytes exhibited relatively high ionic conductivity as well as remarkably low viscosity over a wide temperature range compared to PYR14TFSI+LiTFSI binary electrolytes. It has also been found that Li/LiFePO4 cells containing the two different polymer additives showed very similar discharge capacity behavior, and exhibit good cyclability at RT and −1.0° C. A Li/PYR14TFSI+LiTFSI+TEGDME/LiFePO4 cell exhibits good discharge capability at fairy high current densities over a wide temperature range (−1.0 to 25° C.). As a consequence, PYR14TFSI+LiTFSI+polymer additive (PEGDME and TEGDME) ternary mixtures can serve as electrolytes for Li/LiFePO4 cells operating over a wide temperature range, and are thus far less prone to overheating as is the case of prior art ionic liquid electrolytes.
By way of summary, the inventors have shown that the Li/PYR14TFSI+LiTFSI+PEGDME/TEGDEM compositions of this invention provide a thermally stable electrolyte for use in lithium containing batteries which electrolyte is more thermally stable and safe than the electrolyte compositions currently in use. In the case of Li metal electrodes as used in non rechargeable cells, the electrolyte of this invention may be readily substituted for those currently in use. To date, because of the drawbacks associated with the use of lithium metal alone as the negative electrode in rechargeable batteries, the use of such lithium metal electrodes has not been practical. However, with the electrolytes of this invention, the use of lithium metal alone as the negative electrode is enabled, where with such a Li metal containing battery cell, repeated cycling is possible without the formation of dendrites during recharge. Finally, as has been demonstrated for more conventional positive electrode materials such as LiFePO4, the electrolyte of this invention may be used effectively, while providing improved safety, thermal and performance benefits.
While the present invention has been described with reference to the specific embodiments thereof, it should be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the true spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation, material, composition of matter, process, process step or steps, to the objective, spirit and scope of the present invention. All such modifications are intended to be within the scope of the claims appended hereto.
This application claims priority to U.S. Provisional Application Ser. No. 61/032,829, filed Feb. 29, 2008, which provisional application is incorporated herein by reference as if set forth in its entirety.
The invention described and claimed herein was made in part utilizing funds supplied by the U.S. Department of Energy (DOE) under Contract No. DE-AC02-05CH11231 through the DOE Laboratory Directed Research and Development (LDRD) program and the DOE Office of Basic Energy Sciences (BES). The government has certain rights in this invention.
Number | Date | Country | |
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61032829 | Feb 2008 | US |