Electrodeposition is widely used to coat a functional material having a desired property onto a surface that otherwise lacks that property. During electrodeposition, electrically charged reactants in an electrolyte solution diffuse, or are moved by an electric field, to cover the surface of an electrode. For example, the electrical current can reduce reactant cations to yield a deposit on an anode. Or, anions of reactants in the electrolyte solution can diffuse, or be moved by the electric field, to cover the surface of a cathode, where the reactant anions are oxidized to form a deposit on the electrode.
Electrodeposition has been successfully utilized in the fields of abrasion and wear resistance, corrosion protection, lubricity, aesthetic qualities, etc. It also occurs in the operation of certain energy storage devices. For example, in the charge process of a metal battery or metal-ion battery, metal ions in the electrolyte move from the cathode and are deposited on the anode. Some organic compounds with unsaturated carbon-carbon double or triple bonds are used as additives in non-aqueous electrolytes and are electrochemically reduced and deposited at the anode surface or oxidized and deposited at the cathode surface to form solid electrolyte interphase layers as protection films on both anode and cathode of lithium batteries. Some other organic compounds with conjugated bonds in the molecules are electrochemically oxidized and deposited at the cathode surface to form electric conductive polymers as organic cathode materials for energy storage devices.
In most instances, the ideal is a smooth electrodeposited coating. For example, a smoothly plated film can enhance the lifetime of a film used for decoration, wear resistance, corrosion protection, and lubrication. A smoothly plated film is also required for energy storage devices, especially for secondary devices. Rough films and/or dendrites generated on electrode surfaces during the charge/discharge processes of these energy storage devices can lead to the dangerous situations, short-circuits, reduced capacities, and/or shortened lifetimes. Roughness and/or dendrites can be caused by several reasons, including the uneven distribution of electric current density across the surface of the electrodeposition substrate (e.g., anode) and the uneven reactivity of electrodeposited material and/or substrate to electrolyte solvents, reactants, and salts. These effects can be compounded in the particular case of repeated charging-discharging cycles in energy storage devices. Therefore, a need for improved electrolytes and methods for electrodeposition are needed to enhance the smoothness of the resultant film.
In addition to the dendrite growth during electrochemical deposition of metals, low Coulombic efficiency encountered during the repeated metal deposition/stripping processes is another critical barrier which prevented metal electrode to be used in many practical electrochemical devices such as rechargeable batteries, supercapacitors, sensors, electrochromic devices etc. Therefore, a good combination of electrolyte solvent, salt, and additives still need to be identified to obtain both dendrite-free morphology and high Coulombic efficiency of metal deposition at the same time, which is required for long term cycling operation of metal electrode used in electrochemical devices.
This document describes methods and electrolytes for electrodeposition and for energy storage devices that result in self-healing, instead of self-amplification, of initial protuberant tips that are unavoidable during electrodeposition and operation of energy storage devices. The document also describes electrolytes for dendrite suppression and including selected electrolyte solvents and salt additives to improve the Coulombic efficiency of metal deposition/stripping during repeated cycling processes.
The protuberant tips during metal deposition process can give rise to roughness and/or dendrite formation on the electrodeposition substrate and battery system electrodes. For electrodeposition of a first metal (M1) on a substrate or an anode from one or more cations of M1 in an electrolyte solution, embodiments of the electrolyte solution comprise a soluble, surface-smoothing additive comprising a metal (M2). Cations of M2 have an effective electrochemical reduction potential (ERP) in the solution lower than that of the cations of M1.
As used herein, cations, in the context of M1 and/or M2, refer to atoms or molecules having a net positive electrical charge. In but one example, the total number of electrons in the atom or molecule can be less than the total number of protons, giving the atom or molecule a net positive electrical charge. The cations are not necessarily cations of metals, but can also be non-metallic cations. At least one example of a non-metallic cation is ammonium. Cations are not limited to the +1 oxidation state in any particular instance. In some descriptions herein, a cation can be generally represented as X+, which refers generally to any oxidation state, not just +1.
In another example, the cations of M1 might not technically be cations but are positively charged species such as conductive monomers/polymers. During the electrodeposition of a metal cation, the cation gets the electron at the anode and is reduced to metal. When forming a conductive polymer via electrodeposition, it is the conjugated monomer, which can be neutral but with double or triple bonds, that gets the electrons. The conjugated monomer re-arranges the double or triple bonds among the same molecular structure and forms new bonds among different molecules. The formed polymer is either neutral or positively charged when protons are incorporated onto the polymer moiety.
Examples of M1 metals can include, but are not limited to, elemental metals or alloys containing Li, Na, K, Rb, Cs, Be, Mg, Ca, Sr, Ba, Al, Ga, In, TI, Ge, Sn, Pb, As, Sb, Bi, Se, Te, Bi, Po, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, W, Pt, Au, and/or Hg. Preferably, M1 is an elemental metal material comprising Li, Na, Mg, Al, Sn, Ti, Fe, Ni, Cu, Zn, Ag, Pt, or Au. Most preferably, M1 comprises Li.
Examples of metals for cations of M2 include, but are not limited to, Li, Cs, Rb, K, Na, Ba, La, Sr, Ca, Mg, Be, Ra, La, Zr, Te, B, Bi, Ta, Ga, Eu, S, Se, Nb, Cu, Al, Fe, Zn, Ni, Ti, Sn, Sb, Mn, V, Sc, Ta, Cr, Au, Ge, Co, As, Ag, Mo, Si, W, Ru, I, Br, Re, Pt, and/or Pd. In preferred embodiments, cations of M2 are cations of Cs, Rb, K, Ba, Sr, Ca, Li.
A cation of M2 might have a standard reduction potential that is greater than that of the cations of M1. In such instances, some embodiments of the electrolytes have an activity of M2 cations such that the effective ERP of the M2 cations is lower than that of the cations of M1. Because activity is directly proportional to the concentration and activity coefficient, which depend on the mobility and solvation of the cation in the given electrolyte, a lower activity can be a result of low concentration, low activity coefficient of the cations, or both since the activity is the product of the activity coefficient and concentration. The relationship between effective ERP and activity is described in part by the Nernst equation and is explained in further detail elsewhere herein. In a particular embodiment, the concentration of M2 cations is less than, or equal to, 30% (in mole) of that of the cations of M1. In another, the concentration of M2 cations is less than, or equal to, 20% (in mole) of that of the cations of M1. In yet another embodiment, the concentration of M2 cations is less than, or equal to, 10% (in mole) of that of the cations of M1. In yet another embodiment, the concentration of M2 cations is less than or equal to 5% (in mole) of that of the cations of M1.
The surface-smoothing additive can comprise an anion that includes, but is not limited to, PF6−, AsF6−, BF4−, N(SO2CF3)2−, N(SO2F)2−, CF3SO3−, ClO4−, bis(oxalate)borate anion (BOB-), difluoro oxalato borate anion (DFOB:), I−, Br, Cl−, OH−, NO3−, SO42−, and combinations thereof. Preferably, the anion comprises PF6−.
The cations of M2 are preferably not chemically or electrochemically reactive to M1 or the cations of M1, so the additive is not necessarily consumed during electrodeposition or during operation of a battery system.
In one embodiment the electrodeposition anode is an anode in an energy storage device. In particular instances, the anode can comprise lithium, carbon, magnesium, sodium, silicon, silicon oxide, tin, tin oxide, germanium, germanium oxide, phosphorus, antimony or combinations thereof. These materials can also be combined with carbonaceous materials or with carbonaceous material and lithium power. As used herein, an anode is not restricted to a complete structure having both an active material and a current collector. For example, an anode can initially encompass a current collector on which active material is eventually deposited to form the anode. Alternatively, an anode can start out as an active material pasted on a current collector. After initial cycling, the active material can be driven into the current collector to yield what is traditionally referred to as an anode.
Certain embodiments of the present invention encompass energy storage devices that comprise an anode and a M1 metal electrodeposited on the anode during operation of the device. The energy storage device is characterized by an electrolyte solution comprising cations of M1 and by a soluble, surface-smoothing additive comprising an M2 metal cation, wherein cations of M2 have an effective electrochemical reduction potential in solution lower than that of the cations of M1.
In some embodiments the anode comprises carbon. In other embodiments the anode comprises lithium metal. In other embodiments, the anode comprises silicon. Preferably, the M1 metal comprises lithium. Accordingly, in one example, the energy storage device is a lithium ion battery. In another example, the energy storage device is a lithium metal battery.
In some instances, the device further comprises a cathode comprising lithium intercalation compounds. Examples can include, but are not limited to, Li4-xMxTi5O12 (M═Mg, Al, Ba, Sr, or Ta; 0≦x≦1), MnO2, V2O5, LiV3O8, LiMc1xMc21-xPO4 (Mc1 or Mc2═Fe, Mn, Ni, Co, Cr, or Ti; 0≦x≦1), Li3V2-xMx(PO4)3 (M═Cr, Co, Al, Fe, Mg, Y, Ti, Nb, or Ce; 0≦x≦1), LiVPO4F, LiMc1xMc21-xO2(Mc1 or Mc2═Fe, Mn, Ni, Co, Cr, Ti, Mg, Al; 0≦x≦1), LiMc1xMc2yMc31-x-yO2 Mc1, Mc2, or Mc3═Fe, Mn, Ni, Co, Cr, Ti, Mg, or Al; 0≦x≦1; 0≦y≦1), LiMn2yXyO4 (X═Cr, Al, or Fe, 0≦y≦1), LiNi0.5-yXyXyMn1.5O4 (X═Fe, Cr, Zn, Al, Mg, Ga, V, or Cu; 0≦y≦0.5), xLi2MnO3.(1-x)LiMc1yMc2zMc31-y-zO2 (Mc1, Mc2, or Mc3═Mn, Ni, Co, Cr, Fe, or mixture of; x=0.3-0.5; y≦0.5; z≦0.5), Li2MSiO4 (M═Mn, Fe, or Co), Li2MSO4 (M═Mn, Fe, or Co), LiMSO4F (Fe, Mn, or Co), Li2-x(Fe1-yMny)P2O7 (0≦y≦1).
The M2 metal is preferably selected from the group consisting of Cs, Rb, K, Ba, Sr, Ca, Li, Na, Mg, Al, and combinations thereof. In one embodiment, wherein M1 is Li, the M2 metal is not Na. Examples of surface-smoothing additives can include, but are not limited to, anions comprising PF6−, AsF6−, BF4−, N(SO2CF3)2−, N(SO2F)2−, CF3SO3−, ClO4−, and combinations thereof.
In some embodiments, the cations of M2 have an activity in solution such that the effective electrochemical reduction potential of M2 is lower than that of the cation of M1. In one example, the cations of M2 have a concentration in the electrolyte solution that is less than, or equal to, 30% (in mole) of that of the cations of M1. In another, the cations of M2 have a concentration in the electrolyte solution that is less than, or equal to, 20% (in mole) of that of the cations of M1. In yet another example, the cations of M2 have a concentration in the electrolyte solution that is less than, or equal to, 5% (in mole) of that of the cations of M1.
According to one embodiment, the energy storage device has an applied voltage less than, or equal to that of the electrochemical reduction potential of the cations of M1 and greater than the effective electrochemical reduction potential of the cations of M2.
In a particular embodiment, an energy storage device comprises an anode and lithium metal electrodeposited on the anode during operation of the device. The energy storage device is characterized by an electrolyte solution comprising Li cations and a soluble, surface-smoothing additive comprising a metal (M2). Cations of M2 have a concentration in solution less than 30% of that of the Li cations and have an effective electrochemical reduction potential in solution lower than that of the Li cations.
The energy storage device can further comprise a separator between the anode and the cathode and the anode can comprise lithium and a non-intercalation carbon layer between the lithium and the separator.
The device can have an applied voltage less than, or equal to, that of the electrochemical reduction potential of the lithium cations and greater than the effective electrochemical reduction potential of the cations of M2.
In some embodiments the solvent is a non-aqueous, aprotic, polar organic substance that dissolves the solute at room temperature. Blends of more than one solvent may be used. Generally, organic solvents can include, but are not limited to, ethers, ketones, carbonates, carboxylates, lactones, phosphates, nitriles, sulfones, sulfoxides, amides, five or six member heterocyclic ring compounds, and organic compounds having at least one M1-C4 group connected through an oxygen atom to a carbon. Lactones may be methylated, ethylated and/or propylated. Other organic solvents can include ethylene carbonate, propylene carbonate, dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, methyl propyl carbonate, tetrahydrofuran, 2-methyl tetrahydrofuran, 1,3-dioxolane, 1,4-dioxane, 1,2-dimethoxyethane, 1,2-diethoxyethane, 1,2-dibutoxyethane, acetonitrile, dimethylformamide, methyl formate, ethyl formate, propyl formate, butyl formate, methyl acetate, ethyl acetate, propyl acetate, butyl acetate, methyl propionate, ethyl propionate, propyl propionate, butyl propionate, methyl butyrate, ethyl butyrate, propyl butyrate, butyl butyrate, acetone, gamma-butyrolactone, 2-methyl-gamma-butyrolactone, 3-methyl-gamma-butyrolactone, 4-methyl-gamma-butyrolactone, delta-valerolactone, trimethyl phosphate, triethyl phosphate, tris(2,2,2-trifluoroethyl)phosphate, tripropyl phosphate, triisopropyl phosphate, tributyl phosphate, trihexyl phosphate, triphenyl phosphate, tetrahydrofuran, 2-methyl tetrahydrofuran, 1,3-dioxolane, 1,4-dioxane, 1,2-dimethoxyethane, 1,2-diethoxyethane, 1,2-dibutoxyethane, acetonitrile, sulfolane, dimethyl sulfone, ethyl methyl sulfone, dimethylsulfoxide, and combinations thereof.
Methods for improving surface smoothness during electrodeposition of M1 on a substrate surface can comprise providing an electrolyte solution comprising cations of M1 from which M1 is deposited and a soluble, surface-smoothing additive comprising cations of a second metal (M2) and applying an electrical potential thereby reducing the cations of M1 and forming M1 on the substrate surface. The cations of M2 have an effective electrochemical reduction potential in the solution lower than that of the cations of M1. In preferred embodiments, the methods further comprise accumulating cations of M2 at protrusions on the substrate surface, thereby forming an electrostatically shielded region near each protrusion. The electrostatically shielded region can temporarily repel cations of M1, thus reducing the local effective current density and slowing deposition at the protrusion while enhancing deposition in regions away from the protrusions. In this way, the growth and/or amplification of the protrusions are suppressed and the surface heals to yield a relatively smoother surface.
In one embodiment, the method is applied to electrodeposition of lithium on a substrate surface. Lithium is an effective example because lithium cations have the lowest standard ERP among metals (at a concentration of 1 mol/L, a temperature of 298.15 K (25° C.), and a partial pressure of 101.325 kPa (absolute) (1 atm, 1.01325 bar) for each gaseous reagent). M2 cations, which have standard EPR values that are slightly greater than lithium cations can have activity-dependent effective ERP values that are lower than those of the lithium cations.
According to such embodiments, the method comprises providing an electrolyte solution comprising lithium cations and a soluble, surface-smoothing additive comprising cations of a second metal (M2) selected from the group consisting of cesium, rubidium, potassium, strontium, barium, calcium, and combinations thereof. The cations of M2 have a concentration and activity coefficient in solution such that the effective electrochemical reduction potential of the cations of M2 is lower than that of the lithium cations. The method further comprises applying an electrical potential, thereby reducing the lithium cations and forming lithium on the substrate surface. The method further comprises accumulating cations of M2 at protrusions on the substrate surface, thereby forming an electrostatically shielded region near each protrusion and temporarily repelling the lithium cations from the electrostatically shielded regions. In some instances, the electrostatically shielded region has a higher impedance to retard the further deposition of lithium.
In particular embodiments, the concentration of M2 cations is less than, or equal to 30% of that of the lithium cations. In others, the M2 cation concentration is less than, or equal to, 5% of that of the lithium cations. Preferably, the surface-smoothing additive comprises an anion comprising PF6− anion. The substrate can be a battery anode that comprises lithium or that comprises carbon.
It has been found that besides lithium dendrite growth as a barrier to producing useful rechargeable lithium battery systems having lithium anodes, another barrier is low Coulombic efficiency of lithium deposition due to a side reaction between the lithium metal and electrolyte solvent or salt during the electrochemical processes. The low Coulombic efficiency of lithium deposition leads to continuous consumption of the lithium metal electrode and reduces the life time of lithium metal batteries. To improve the smoothness as well as Coulombic efficiency of lithium deposition, certain embodiments of the presently disclosed battery systems include electrolyte formulations comprising specific organic solvents and additives chosen in attempt to address the problems noted.
In certain of the disclosed embodiments, the lithium dendrite formation during charging and long-term cycling is addressed using the above-disclosed new additives. These additives work well in an electrolyte comprising a propylene carbonate (PC) solvent. However, the Coulombic efficiency of lithium deposition in PC based electrolyte is relatively low, and thus, is preferably improved through electrolyte chemistry.
With the concerns set forth above in mind, in certain embodiments, differing combinations of organic solvents and additives were studied and resulted in surprisingly superior solid electrolyte interphase (SEI) layers as well as provided surprisingly high Coulombic efficiency of lithium metal deposition. As such, these embodiments provide particularly useful rechargeable lithium metal battery systems with significantly improved safety, lower costs and long-term cycle life.
In certain embodiments the organic solvent in the electrolyte comprises a mixture of ethylene carbonate (EC) and propylene carbonate (PC) at, preferably from 5:5 to 9:1 weight percent, PC, dimethyl carbonate (DMC), ethyl methyl carbonate (EMC), diethyl carbonate (DEC), vinylene carbonate (VC), fluorethylene carbonate (FEC), 4-vinyl-1,3-dioxlan-2-one (VEC), 1,3-dioxlane (DOL), 4-methylene-1,3-dioxlan-2-one (4-methyleneethylene carbonate, EMC), 4,5-dimethylene-1,3-dioxlan-2-one, allyl ether, triallyl amine, triallyl cyanurate, triallyl isocyanurate, or mixtures thereof. In such electrolyte embodiments M1 comprises lithium salt and the surface-smoothing additives compriseCsPF6, RbPF6, CsAsF6, RbCsF6, or mixtures thereof. Some embodiments of the electrolytes further include an SEI formation additive comprising VC, FEC, VEC, MEC, allyl ether, triallyl amine, tribally cyanurate, tribally isocyanurate, LiAsF6, LiBOB, LiDFOB, or mixtures thereof.
The purpose of the foregoing summary is to enable the United States Patent and Trademark Office and the public generally, especially the scientists, engineers, and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application. The abstract is neither intended to define the invention of the application, which is measured by the claims, nor is it intended to be limiting as to the scope of the invention in any way.
Various advantages and novel features of the present invention are described herein and will become further readily apparent to those skilled in this art from the following detailed description. In the preceding and following descriptions, the various embodiments, including the preferred embodiments, have been shown and described. Included herein is a description of the best mode contemplated for carrying out the invention. As will be realized, the invention is capable of modification in various respects without departing from the invention. Accordingly, the drawings and description of the preferred embodiments set forth hereafter are to be regarded as illustrative in nature, and not as restrictive.
Embodiments of the invention are described below with reference to the following accompanying drawings.
The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore the present description should be seen as illustrative and not limiting. While the invention is susceptible of various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.
The additive cation (M2+) exhibits an effective ERP, ERed , less than that of the cations (M1+) of the cations of M1. In some instances, the standard ERP of the M2 cation will be less than that of the cations of M1. Surface-smoothing additives comprising such M2 species can be utilized with appropriate reactants with few limitations on concentration and activity coefficient. However, in some instances, the M2 cation will have a standard ERP that is greater than that of the cations of M1. The concentration and activity coefficient of the M2 cations can be controlled such that the effective ERP of the M2 cations is lower than that of the reactant cations. For example, if the reactant is a lithium cation, which has the lowest standard ERP among metals, then the concentration and activity coefficient of M2 cations can be controlled such that the effective ERP is lower than that of the lithium cations.
According to the Nernst equation:
wherein R is the universal gas constant (=8.314 472 J K−mol−), T is the absolute temperature (assume T=298.15K in this work), a is the activity for the relevant species (αRed is for the reductant and αOxois for the oxidant). αs=γxcx, where γx and cx are the activity coefficient and the concentration of species x. F is the Faraday constant (9.648 533 99×104 C mol−1), z is the number of moles of electrons transferred. Although lithium cation has the lowest standard reduction potential, ERed (Li+), among all the metals when measured at a standard conditions (1 mol/L), a cation (M+) may have an effective reduction potential lower than those of lithium ion (Li+) if M+ has an activity αx much lower than that of Li+. In the case of low concentration when the activity coefficient is unity, a can be simplified as concentration cx , then Eq. (1) can be simplified as:
Table 1 shows several the reduction potentials for several cations (vs. standard hydrogen electrode (SHE)) at various concentrations assuming that their activity coefficients, γx, equal one. When the concentration of Cs+, Rb+, and K+ is 0.01 M in an electrolyte, their effective ERPs are −3.144 V, −3.098 V and −3.049 V, respectively, which are less than those of Li+ at 1 M concentration (−3.040 V). As a result, in a mixed electrolyte where the additive (Cs+, Rb+, and K+) concentration is much less than Li+ concentration, these additives will not be deposited at the lithium deposition potential. In addition to a low concentration cx, a very low activity coefficient γx (which is strongly affected by the solvation and mobility of the cations in the given solvent and lithium salt) may also reduce the activity of cations and lead to an effective reduction potential lower than that of the lithium cation (Li+) as discussed below.
Embodiments of the present invention are illustrated well in the electrodeposition of lithium, since lithium ions have the lowest standard reduction potential among metals. However, the present invention is not limited to lithium but is defined by the claims.
The effect of several M2 cations has been examined for use in surface-smoothing additives in the electrodeposition of lithium. The cations all have standard reduction potential values, ERedφ, that are close to that of Li+ ions. The electrolyte comprised 1 M LiPF6 in propylene carbonate. Electrolyte solutions with surface-smoothing additives comprising 0.05 M RbPF6, or 0.5 M CsPF6 were compared to a control electrolyte with no additives. CsPF6, RbPF6, and Sr(PF6)2 were synthesized by mixing stoichiometric amount of AgPF6 and the iodide salts of Cs, Rb, or Sr in a PC solution inside a glove box filled with purified argon where the oxygen and moisture content was less than 1 ppm. The formed Agl was filtered out from the solution using 0.45 μm syringe filters. The electrolyte preparation and lithium deposition were conducted inside the glove box as well. Lithium films were deposited on copper (Cu) foil substrates (10 mm×10 mm) in different electrolyte solutions at the desired current densities using a SOLARTRON® electrochemical Interface. After deposition, the electrode was washed with DMC to remove the residual electrolyte solvent and salt before the analyses.
Referring to the scanning electron microscope (SEM) micrograph in
Referring to
Electrolytes and methods described herein were also applied in rechargeable lithium metal batteries. Coin cells with Li|Li4Ti5O12 electrodes were assembled using the control electrolyte. Similar cells were also assembled with electrolytes containing a surface-smoothing additive comprising 0.05 M Cs+.
Surface-smoothing additives comprising higher valence cations can also be used. Examples include, but are not limited to, Sr2+, which have ERedφ values of −2.958 V (assuming γ=1) versus a standard hydrogen potential. The lower activity of these cations can result in an effective ERP lower than that of Li+ ions. The larger size and higher charge should be accounted for in the non-aqueous electrolyte. Lithium films were deposited using the control electrolyte along with electrolytes comprising 0.05 M Sr(PF6)2. Deposition from the electrolyte comprising 0.05 M Sr2+ results in a lithium film that is smooth, free of dendrites, and void of Sr in/on the anode. This again indicates that the activity coefficient for Sr2+ in these solutions is less than unity.
Using this approach, M2 cations of the surface-smoothing additive are not reduced and deposited on the substrate. The M2 cations are not consumed because these cations exhibit an effective reduction potential lower than that of the reactant. In contrast, traditional electrodeposition can utilize additives having a reduction potential higher than that of the cations of M1; therefore, they will be reduced during the deposition process and “sacrificed or consumed,” for example, as part of an SEI film or as an alloy to suppress dendrite growth. As a result, the additive concentration in the electrolyte will decrease with increasing charge/discharge cycles and the effect of the additives will quickly degrade. In contrast, the M2 cations described herein will form a temporary electrostatic shield or “cloud” around the dendritic tips that retards further deposition of M1 in this region. This “cloud” will form whenever a protrusion is initiated, but it will dissipate once applied voltage is removed or the protrusion is eliminated. Accordingly, in some embodiments, the applied electrical potential is of a value that is less than, or equal to, the ERP of the cations of M1 and greater than the effective ERP of the cations of M2.
Lithium films having an SEI layer on the surface and deposited using electrolytes comprising 0.05 M Cs+, Rb+, or Sr2+ additives were analyzed by x-ray photoelectron spectroscopy (XPS), Energy-dispersive X-ray spectroscopy (EDX) dot mapping, and Inductively coupled plasma atomic emission spectroscopy (ICP/AES) methods. XPS and EDX results did not show Cs, Rb, and Sr elements in the SEI films within the detectable limits of the analysis instruments. In addition, ICP-AES analysis did not identify Cs, Rb, and Sr elements in the bulk of deposited lithium film (including the SEI layer on the surface) within detectable limits.
Dendrite formation is not only a critical issue in rechargeable lithium metal batteries, but also an important issue in high power lithium ion batteries because lithium metal dendrites can grow at the anode surface when the lithium ions cannot move quickly enough to intercalate into the anode, which can comprise graphite or hard carbon, during rapid charging. In this case, the lithium dendrites can lead to short circuits and thermal runaway of the battery. Accordingly, a carbonaceous anode is described herein to demonstrate suppression of lithium dendrite growth in a lithium ion battery.
Dendrite Suppression Electrolytes with High Coulombic Efficiency for Metal Deposition
Certain embodiments disclosed herein combine the above-disclosed electrolytes for suppression of dendrite formation additives and also improve the long-term cycle life of lithium-ion battery systems through combination with particular organic solvents and additives. The disclosed organic solvents and their mixtures form high-quality SEI layers on the lithium anode surface and prevent further reactions between lithium and electrolyte components. Such electrolyte embodiments further comprise new additives to suppress dendrite growth during charge/discharge processes. The combination of these components significantly improve both the Coulombic efficiency and smoothness of lithium deposition.
In certain embodiments the electrolyte comprises organic solvents selected from a mixture of EC and PC at, preferably EC/PC in a range from 5:5 to 9:1 weight percent, PC, EMC, DMC, DEC, VC, FEC, VEC, MEC, 1,2-dimethoxyethane (DME), DOL; a lithium salt selected from LiPF6, LiAsF6, LiBF4, LiTFSI, LiClO4, LiBOB, LiDFOB, and mixtures thereof; a surface-smoothing additive selected from CsPF6, RbPF6, CsAsF6, RbAsF6, and mixtures thereof; and an SEI formation additive selected from VC, FEC, VEC, MEC, allyl ether, triallyl amine, tribally cyanurate, tribally isocyanurate, LiAsF6, LiBOB, LiDFOB, and mixtures thereof. In certain embodiments the concentrations of the surface-smoothing additives range from about 0-30% by mole of the M1 salt concentration, with a particularly useful concentration being about 1-10% by mole of the main lithium salt concentration. In certain embodiments the concentration of the SEI formation additives are about 0.1-10% by weight in the electrolyte, with a particularly useful concentration being about 0.5-3% by weight in the electrolyte. In certain embodiments of the electrolyte VC, FEC, VEC, and/or MEC can be present as a solvent when its content is equal to or above 10% by weight in the electrolyte, or as an SEI formation additive when ifs content is less than 10% by weight in the electrolyte. Note that when LiAsF6, LiBOB, LiDFOB are present in the electrolyte in concentrations equal to or above 8% by weight they act as an M1 salt (a major salt), but when their concentrations in the electrolyte are below 8% by weight they act as an SEI formation additive.
For further comparison data and evaluation of embodiments of the disclosed electrolytes, further testing of electrolyte solvents comprising carbonate solvents were compared for Coulombic efficiency effects. The electrolyte solvents were obtained from Novolyte Technologies in battery grade unless specified otherwise. The solvents tested in this analyses include ethylene carbonate (EC), propylene carbonate (PC), dimethyl carbonate (DMC), ethyl methyl carbonate (EMC), vinylene carbonate (VC), fluorethylene carbonate (FEC, 99%, Solvay Chemicals) and 4-vinyl-1,3-dioxlan-2-one (VEC, 99%, Sigma-Aldrich). VEC was dehydrated with 3A molecular sieves for more than one week before use. In addition, various Li salts were also evaluated, including LiPF6, LiBF4, LiAsF6, LiClO4, LiTFSI, LiCF3SO3, Li-BOB, LiDFOB, and Li|LiPF6, LiBF4 and LiTFSI (all in battery grade) were obtained from Novolyte Technologies. The LiBOB (battery grade) sample was obtained from Chemetall. LiClO4 (99.99%) and LiCF3SO3 (99.995%) were from Sigma-Aldrich. LiAsF6 (99%) and Lil (99.95%) were obtained from Alfa Aesar and dried under vacuum (about 0.1 Pa due to the limitation of the vacuum pump) overnight before being stored in an MBraun glove box filled with purified argon (99.999%). The moisture content and oxygen content inside the glove box were less than 1 ppm and 10 ppm, respectively. All other salts were used as received.
Electrolytes tested had a salt concentration of 1.0 M and were prepared in an argon-filled glove box. The morphologies of Li electrode surfaces prepared in different electrolytes were analyzed using a polished and well-cleaned Cu foil as the substrate (10 mm×10 mm). Li metal was electrodeposited onto the Cu substrate from the test electrolyte to form the Li electrode. Each electrodeposition process was conducted for 15 h at 0.1 mA cm−2 current density using the CHl660C workstation (CH Instruments). After deposition, the electrodes were washed thoroughly with DMC to remove the residual electrolyte solvent and salt, and finally evacuated to remove the residual DMC. The average CEs of Li electrodes deposited in electrolytes with different carbonate solvents and/or different Li salts were measured as discussed above.
Surface morphologies of deposited Li electrodes were measured by scanning electron microscopy (SEM) using a JEOL 5900 scanning electron microscope. The surface element composition was examined by energy dispersive X-ray fluorescence spectrometer (EDX) (JEOL 2010). Samples were mounted onto the SEM sample holders in the argon-filled glove box, transferred in an airtight container and loaded into the SEM/EDX chamber in a glove bag purged with pure nitrogen to avoid air contamination. The components of the surface layers on the deposited Li electrodes were analyzed by X-ray photoelectron spectroscopy (XPS) with a Physical Electronics Quantera scanning X-ray microprobe. The C1s peak at 284.8 eV was used for referencing.
Certain embodiments of the disclosed electrolytes comprise PC, EC-PC-DMC, or EC-PC-EMC, or EC-PC-DMC-EMC as a solvent, LiPF6 as a main lithium salt (M1 salt), CsPF6 as a surface-smoothing additive, and VC, FEC, MEC, LiAsF6, or mixtures thereof, as an SEI formation additive. Particular embodiments of the electrolyte may comprise about 1.0M LiPF6 in EC-PC-EMC (5:2:3 by weight) with about 0.05M CsPF6 and about 2 wt % VC or FEC, about 1.0M LiPF6 in EC-EMC (3:7 by volume) with about 0.05M CsPF6 and 2 wt % LiAsF6 and 2 wt % VC or FEC.
The average lithium Coulombic efficiency of different aprotic solvents, salts and additives were tested in LilCu cells. The charge/discharge protocol followed the method proposed by Aurbach et al. (Aurbach, D.; Youngman, O.; Gofer, Y.; Meitav, A. Electrochim. Acta 1990, 35, 625-638, incorporated herein by reference) with slight modification (added one more Li deposition and full stripping cycle before using the testing procedure described by as Aurbach). CR2032 coin cells (known to those skilled in the art) were crimped with a polished Cu foil, a glass fiber separator (500pm thick, GF-B, Whatman), a Li foil, and 200 pL testing electrolyte. The cells were charged (Li deposition) and discharged (Li stripping) using an Arbin battery test system (BT2000) at 0.2 mA cm−2. The Li deposition/stripping protocol was used as below. First, a charge of 5 C cm−2 was deposited on and completely stripped off the Cu substrate. Second, another charge of 5 C cm-2 was deposited on Cu foil but a charge of 1.25 C cm-2 was stripped and deposited for 9 cycles. Finally, the Li was completely stripped at a cutoff voltage of 1 V. The average Coulombic efficiency was calculated according to the following equation:
Coulombic efficiency=(n×Qr+Qs,final)/(Qd,2nd+n×Qr)×100%
where n is the cycle number at Qr striping and deposition, Qr is the charge during the cycling and is 1.25 C cm−2 here, Qs,final is the charge during the final stripping, and Qd,2nd is the charge during 2nd deposition and is 5 C cm−2. The average Coulombic efficiency of lithium anodes in 1 M LiPF6 electrolytes with an EC-PC mixed solvent is shown in
When adding 0.05 M CsPF6 in the electrolytes, the Coulombic efficiency of lithium deposition was maintained or slightly increased, and more importantly, the deposited lithium films became mirror-like by eye-view and no dendrites were formed, even in the electrolyte containing the EC-PC mixture (8:2 by wt.). Accordingly, Coulombic efficiency can be increased using the disclosed solvents while additives can also be included to inhibit or prevent dendrite growth without the solvent hindering the additive or vice versa.
Embodiments of the disclosed electrolytes comprising FEC, VEC or VC in 1 M LiPF6 provide surprisingly superior lithium Coulombic efficiency, even as compared to EC, of above 97%. With reference to Table 2, the electrolyte solutions also comprised LiPF6 at 1M without or with CsPF6, as listed. In certain embodiments, these solvents are added as co-solvents or additives into the electrolyte solutions to protect lithium metal anodes from chemical reactions with electrolyte solutions and to further increase the Coulombic efficiency of lithium anode. The average CEs of Li electrodes in LilCu coin cells with four different carbonate electrolytes are shown in Table 2. Cyclic carbonate electrolytes (PC and EC) give higher CEs of Li electrodes than linear carbonates (DMC and EMC). The average CE is higher than 75% for PC- or EC-based electrolyte but lower than 25% for DMC- or EMC-based electrolyte. The higher CE obtained in cyclic-carbonate-based electrolyte can be attributed to a strong and flexible SEI layer formed by the reduction and polymerization of cyclic carbonates on the Li surface. As a result, the Li electrode shows a higher efficiency in cyclic carbonates than in linear carbonates. Notably, the EC-based electrolyte leads to a high CE (-95%) of a Li electrode among the several carbonate-based electrolytes studied in this work. An EC-based electrolyte can improve the morphology of the Li film during the repeated charge/discharge cycles, and it is more suitable for long-term cycling. Comparing with EC, although PC makes the Li deposition with more coverage on the Cu substrate than that from EC-based electrolyte (see
Certain of the disclosed electrolyte compositions comprise ether-based solvents and different lithium salts and surface-smoothing additives as set forth in Tables 3 and 4 below. Embodiments of electrolytes comprising 1 M LiTFSI and the solvents DME, diglyme, triglyme, tetraglyme, THF or DOL, are disclosed and were tested as set forth above. With reference to Table 3, certain of the electrolyte solutions also comprised LiTFSI without or with CsTFSI. The average lithium Coulombic efficiency data is listed in Tables 3 and 4, respectively.
In a particular embodiment the electrolyte comprises 1M LiPF6 in PC solvent and 0.05M CsPF6 surface smoothing additive, 2 wt % VC and 2 wt % LiAsF6 as SEI formation agent. This electrolyte provides substantially dendrite-free Li film deposition with a Coulombic efficiency of 97.51%. Other examples of the electrolyte compositions and associated Coulombic efficiency are shown in Table 5. All of the Li films deposited using the electrolytes shown in Table 5 are substantially dendrite free.
The inventors have discovered that the nature of the organic solvent has a surprisingly significant effect on the average Coulombic efficiency of lithium deposition and in turn upon the performance of rechargeable lithium metal batteries using electrolytes comprising the same. The selection of solvents plays a dominate role in determining the Coulombic efficiency of lithium deposition. The selection of the disclosed lithium salts above, also play an important role.
The effect of electrolyte additives on the cycling stability of lithium metal batteries has been investigated.
For further comparison data and evaluation of embodiments of the disclosed electrolytes, further testing of electrolyte solvents comprising carbonate solvents were compared for Coulombic efficiency effects. The electrolyte solvents were obtained from Novolyte Technologies in battery grade unless specified otherwise. The solvents tested in this analyses include ethylene carbonate (EC), propylene carbonate (PC), dimethyl carbonate (DMC), ethyl methyl carbonate (EMC), vinylene carbonate (VC), fluorethylene carbonate (FEC, 99%, Solvay Chemicals) and 4-vinyl-1,3-dioxlan-2-one (VEC, 99%, Sigma-Aldrich). VEC was dehydrated with 3A molecular sieves for more than one week before use. In addition, various Li salts were also evaluated, including LiPF6, LiBF4, LiAsF6, LiClO4, LiTFSI, LiCF3SO3, Li-BOB, LiDFOB, and Lil. LiPF6, LiBF4 and LiTFSI (all in battery grade) were obtained from Novolyte Technologies. The LiBOB (battery grade) sample was obtained from Chemetall. LiClO4 (99.99%) and LiCF3SO3 (99.995%) were from Sigma-Aldrich. LiAsF6 (99%) and Lil (99.95%) were obtained from Alfa Aesar and dried under vacuum (about 0.1 Pa due to the limitation of the vacuum pump) overnight before being stored in an MBraun glove box filled with purified argon (99.999%). The moisture content and oxygen content inside the glove box were less than 1 ppm and 10 ppm, respectively. All other salts were used as received.
Electrolytes tested had a salt concentration of 1.0 M and were prepared in an argon-filled glove box. The morphologies of Li electrode surfaces prepared in different electrolytes were analyzed using a polished and well-cleaned Cu foil as the substrate (10 mm×10 mm). Li metal was electrodeposited onto the Cu substrate from the test electrolyte to form the Li electrode. Each electrodeposition process was conducted for 15 h at 0.1 mA cm-2 current density using the CHI660C workstation (CH Instruments). After deposition, the electrodes were washed thoroughly with DMC to remove the residual electrolyte solvent and salt, and finally evacuated to remove the residual DMC. The average CEs of Li electrodes deposited in electrolytes with different carbonate solvents and/or different Li salts were measured as discussed above.
Surface morphologies of deposited Li electrodes were measured by scanning electron microscopy (SEM) using a JEOL 5900 scanning electron microscope. The surface element composition was examined by energy dispersive X-ray fluorescence spectrometer (EDX) (JEOL 2010). Samples were mounted onto the SEM sample holders in the argon-filled glove box, transferred in an airtight container and loaded into the SEM/EDX chamber in a glove bag purged with pure nitrogen to avoid air contamination. The components of the surface layers on the deposited Li electrodes were analyzed by X-ray photoelectron spectroscopy (XPS) with a Physical Electronics Quantera scanning X-ray microprobe. The C1s peak at 284.8 eV was used for referencing.
The coverage information of the Li film deposited on the Cu substrate is shown in
The results of SEM and EDX shown in
It could be inferred from the intensity of the C1s data that some other organic compounds exist on the Li surface deposited in EC- and PC-based electrolytes.
The Li1s and F1s spectra of the four electrodes are shown in
In summary, XPS analysis indicates that more Li2CO3 was found in the SEI layer on the Li film deposited in EC-based electrolyte and more LiF was found in the SEI layer on the Li film deposited in PC-based electrolyte. Both Li2CO3 and LiF may improve the stability of SEI layers. As a result, Li films deposited in electrolytes based on PC and EC (both are cyclic carbonate solvents) demonstrate much better uniformity and coverage. LiF is a product of the decomposition of LiPF6 salt and/or the reactions between HF and Li compounds. The higher LiF content in the SEI layer on the Li film deposited in PC-based electrolyte is probably due to higher reactivity of PC with LiPF6 than of other carbonate solvents, because the LiPF6-PC electrolyte changes color during storage even at room temperature while other LiPF6-carbonate electrolytes remain colorless even for months. The reaction between PC and LiPF6 may cause the decomposition of the salt to form LiF and may also generate HF that further reacts with the Li alkylcarbonate in the SEI layer on the Li electrode to form LiF.
Besides the inorganic compounds, more organic compounds are found on the Li electrode surfaces from the EC- and PC-based electrolytes. Without being tied to a particular theory, it is hypothesized that cyclic carbonate molecules tend to decompose through ring opening and consequently form longer chain semi-organic products, such as CH3CH(OCO2Li)CH2OCO2Li or (CH2OCO2Li)2, which is good for the formation of a better SEI film on the Li electrode. This SEI layer is flexible and adheres well to the Li surface because of the long-chain organic components, and it can suppress non-uniform growth of the Li layer and sustain higher surface tension during the Li deposition process. Such a strong and flexible SEI layer favors easy growth of Li film and enhances its adhesion to the substrate. Compared to cyclic carbonates, the linear carbonate solvents were found not to form as good of a SEI layer; the deposition products of linear carbonates on Li metal are CH3OCO2Li or CH3CH2OCO2Li, which are simpler and shorter than those of cyclic carbonates. With these short-chain products it is difficult to form a strong film to protect the Li metal. Consequently, Li deposited from a DMC- or EMC-based electrolyte can only cover a very limited amount of the substrate surface.
In embodiments comprising FEC-based electrolyte solvents, as shown in the Li1s and F1s spectra (
For the Li electrode deposited in embodiments of electrolytes comprising VEC-based solvents (see
Embodiments of electrolytes comprising VC, FEC and VEC solvents, on the average CE of Li electrodes are compared in Table 2 above, along with embodiments of electrolytes comprising EC-based solvents. Apart from the electrolyte solvents, the electrolyte salt is another important factor that can greatly affect Li anode properties. Embodiments of the disclosed electrolytes comprising, inter alia, LiBOB, LiPF6, LiAsF6, LiTFSI, Lil, LiDFOB, LiBF4, LiCF3SO3, and LiClO4, were tested. LiBOB and LiDFOB show excellent ability to form good SEI layers on graphite anodes as well as being found to be advantageous salts in the electrolytes for Li electrodes in terms of morphology and CE.
Influences of electrolyte embodiments comprising different salts on the average CEs of Li electrodes are shown in Table 6. The average CE varies with different salts used in the electrolytes.
In addition to the high CE (95.2%) of the electrolyte comprising LiAsF6, electrolytes comprising LiBOB and LiDFOB also lead to higher CEs of 92.5% and 85.7%, respectively. A lower CE means more non-faradaic reactions on the Li electrode surface. For electrolyte embodiments comprising LiAsF6, the higher CE could come from the formation of AsF3 by the reduction of the salt during the first cycle, after which the formed AsF3 prevents further reactions of the Li electrode with electrolyte components.
While a number of embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that many changes and modifications may be made without departing from the invention in its broader aspects. The appended claims, therefore, are intended to cover all such changes and modifications as they fall within the true spirit and scope of the invention.
This application claims the benefit of U.S. Provisional Patent Application No. 61/773,364, filed Mar. 6, 2013, and is a continuation-in-part of currently pending U.S. patent application Ser. No. 13/495,727, filed Jun. 13, 2012, and U.S. patent application Ser. No. 13/495,745, filed Jun. 13, 2012, both of which are continuations-in-part of currently pending U.S. patent application Ser. No. 13/367,508, filed Feb. 7, 2012, now abandoned, all of which are incorporated herein by reference.
This invention was made with Government support under Contract DE-AC05576RLO1830 awarded by the U.S. Department of Energy. The Government has certain rights in the invention.
Number | Date | Country | |
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61773364 | Mar 2013 | US |
Number | Date | Country | |
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Parent | 13495727 | Jun 2012 | US |
Child | 14192808 | US | |
Parent | 13367508 | Feb 2012 | US |
Child | 13495727 | US | |
Parent | 13495745 | Jun 2012 | US |
Child | 13367508 | US | |
Parent | 13367508 | Feb 2012 | US |
Child | 13495745 | US |