This invention is directed to electrolytes for stable operation of electrochemical devices, certain embodiments of the electrolytes including an active salt, and a solvent in which the active salt is soluble.
One embodiment disclosed herein is an electrolyte composition comprising:
an active salt; and
a solvent portion that comprises at least 10 vol. % of at least one orthoformate or a mixture of orthoformates, based on the total volume of the solvent portion.
Another embodiment disclosed herein is a battery comprising:
(a) an electrolyte composition comprising:
(b) an anode comprising a metal; and
(c) a cathode comprising a sulfur-containing material.
The foregoing and other objects, features, and advantages will become more apparent from the following detailed description, which proceeds with reference to the accompanying figures.
The following explanations of terms and abbreviations are provided to better describe the present disclosure and to guide those of ordinary skill in the art in the practice of the present disclosure. As used herein, “comprising” means “including” and the singular forms “a” or “an” or “the” include plural references unless the context clearly dictates otherwise. The term “or” refers to a single element of stated alternative elements or a combination of two or more elements, unless the context clearly indicates otherwise.
Unless explained otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure belongs. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present disclosure, suitable methods and materials are described below. The materials, methods, and examples are illustrative only and not intended to be limiting. Other features of the disclosure are apparent from the following detailed description and the claims.
Unless otherwise indicated, all numbers expressing quantities of components, molecular weights, molarities, voltages, capacities, and so forth, as used in the specification or claims are to be understood as being modified by the term “about.” Accordingly, unless otherwise implicitly or explicitly indicated, or unless the context is properly understood by a person of ordinary skill in the art to have a more definitive construction, the numerical parameters set forth are approximations that may depend on the desired properties sought and/or limits of detection under standard test conditions/methods as known to those of ordinary skill in the art. When directly and explicitly distinguishing embodiments from discussed prior art, the embodiment numbers are not approximates unless the word “about” is recited.
Although there are alternatives for various components, parameters, operating conditions, etc. set forth herein, that does not mean that those alternatives are necessarily equivalent and/or perform equally well. Nor does it mean that the alternatives are listed in a preferred order unless stated otherwise.
Definitions of common terms in chemistry may be found in Richard J. Lewis, Sr. (ed.), Hawley's Condensed Chemical Dictionary, published by John Wiley & Sons, Inc., 1997 (ISBN 0-471-29205-2).
To facilitate review of the various embodiments of the disclosure, the following explanations of specific terms are provided:
Active salt: As used herein, the term “active salt” refers to a salt that significantly participates in electrochemical processes of electrochemical devices. In the case of batteries, it refers to charge and discharge processes contributing to the energy conversions that ultimately enable the battery to deliver/store energy. As used herein, the term “active salt” refers to a salt that constitutes at least 5% of the redox active materials participating in redox reactions during battery cycling after initial charging.
Anode: An electrode through which electric charge flows into a polarized electrical device. From an electrochemical point of view, negatively-charged anions move toward the anode and/or positively-charged cations move away from it to balance the electrons leaving via external circuitry. In a discharging battery or galvanic cell, the anode is the negative terminal where electrons flow out. If the anode is composed of a metal, electrons that it gives up to the external circuit are accompanied by metal cations moving away from the electrode and into the electrolyte. When the battery is recharged, the anode becomes the positive terminal where electrons flow in and metal cations are reduced. For the purposes of this disclosure, “anode-free” refers to an initial, or uncharged, cell configuration in which only an anode current collector is present with no electrochemically active material.
Associated: As used here, the term “associated” means coordinated to or solvated by. For example, a cation that is associated with a solvent molecule is coordinated to or solvated by the solvent molecule. Solvation is the attraction of solvent molecules with molecules or ions of a solute. The association may be due to electronic interactions (e.g., ion-dipole interactions and/or van der Waals forces) between the cation and the solvent molecule. Coordination refers to formation of one or more coordination bonds between a cation and electron lone-pairs of solvent atoms. Coordination bonds also may form between the cation and anion of the solute.
BTFEMO: bis(2,2,2-trifluoroethyl) methyl orthoformate
Capacity: The capacity of a battery is the amount of electrical charge a battery can deliver. The capacity is typically expressed in units of mAh, or Ah, and indicates the maximum constant current a battery can produce over a period of one hour. For example, a battery with a capacity of 100 mAh can deliver a current of 100 mA for one hour or a current of 5 mA for 20 hours. Areal capacity or specific areal capacity is the capacity per unit area of the electrode (or active material) surface, and is typically expressed in united of mAh cm−2.
Cathode: An electrode through which electric charge flows out of a polarized electrical device. From an electrochemical point of view, positively charged cations invariably move toward the cathode and/or negatively charged anions move away from it to balance the electrons arriving from external circuitry. In a discharging battery or galvanic cell, the cathode is the positive terminal, toward the direction of conventional current. This outward charge is carried internally by positive ions moving from the electrolyte to the positive cathode, where they may be reduced. When the battery is recharged, the cathode becomes the negative terminal where electrons flow out and metal atoms (or cations) are oxidized.
CEI: cathode electrolyte interphase
Cell: As used herein, a cell refers to an electrochemical device used for generating a voltage or current from a chemical reaction, or the reverse in which a chemical reaction is induced by a current. Examples include voltaic cells, electrolytic cells, and fuel cells, among others. A battery includes one or more cells. The terms “cell” and “battery” are used interchangeably when referring to a battery containing only one cell.
Cosolvent: A solvent that, in conjunction with another solvent, dissolves a solute.
Coulombic efficiency (CE): The efficiency with which charges are transferred in a system facilitating an electrochemical reaction. CE may be defined as the amount of charge exiting the battery during the discharge cycle divided by the amount of charge entering the battery during the charging cycle. CE of Li∥S or Na∥S cells may be defined as the amount of charge flowing out of the battery during Li or Na stripping process divided by the amount of charge entering the battery during Li or Na plating process.
DEC: diethyl carbonate
DFEC: difluoroethylene carbonate
DMC: dimethyl carbonate
DME: 1,2-dimethoxyethane
DMEC: dimethylene ethylene carbonate (4,5-dimethylene-1,3-dioxolan-2-one)
DMS: dimethyl sulfone
DMSO: dimethyl sulfoxide
DOL: 1,3-dioxolane
EC: ethylene carbonate
Electrolyte: A substance containing free ions that behaves as an electrically conductive medium. Electrolytes generally comprise ions in a solution, but molten electrolytes and solid electrolytes also are known.
EMC: ethyl methyl carbonate
EMS: ethyl methyl sulfone
EOFB: ethoxynonafluorobutane
EVS: ethyl vinyl sulfone
FEC: fluoroethylene carbonate
Flame retardant: As used herein, the term “flame retardant” refers to an agent incorporated into an electrolyte to reduce or eliminate its tendency to ignite during operation of an electrochemical device including the electrolyte.
Flammable: The term “flammable” refers to a material that will ignite easily and burn rapidly. As used herein, the term “non-flammable” means that an electrolyte, will not ignite or burn during operation of an electrochemical device including the electrolyte. As used herein, the terms “flame retarded” and “low flammability” are interchangeable and mean that a portion of the electrolyte may ignite under some conditions, but that any resulting ignition will not propagate throughout the electrolyte. Flammability can be measured by determining the self-extinguishing time (SET) of the electrolyte. The SET is determined by a modified Underwriters Laboratories test standard 94 HB. An electrolyte is immobilized on an inert ball wick, such as a ball wick having a diameter of ˜0.3-0.5 cm, which is capable of absorbing 0.05-0.10 g electrolyte. The wick is then ignited, and the time for the flame to extinguish is recorded. The time is normalized against the sample weight. If the electrolyte does not catch flame, the SET is zero and the electrolyte is non-flammable. Electrolytes having an SET of <6 s/g (e.g., the flame extinguishes within ˜0.5 s) are also considered non-flammable. If the SET is >20 s/g, the electrolyte is considered to be flammable. When the SET is between 6-20 s/g, the electrolyte is considered to be flame retarded or have low flammability.
FMES: trifluoromethyl ethyl sulfone
FMIS: trifluoromethyl isopropyl sulfone
FPMS: trifluoropropyl methyl sulfone
Hard carbon: A non-graphitizable carbon material. At elevated temperatures (e.g., >1500° C.) a hard carbon remains substantially amorphous, whereas a “soft” carbon will undergo crystallization and become graphitic.
Immiscible: This term describes two substances of the same state of matter that cannot be uniformly mixed or blended. Oil and water are a common example of two immiscible liquids.
Intercalation: A term referring to the insertion of a material (e.g., an ion or molecule) into the microstructure of another material. For example, lithium ions can insert, or intercalate, into graphite (C) to form lithiated graphite (LiC6).
KFSI: potassium bis(fluorosulfonyl)imide
KTFSI: potassium bis(trifluoromethanesulfonyl)imide
LiBETI: lithium bis(pentafluoroethanesulfonyl)imide
LiFSI: lithium bis(fluorosulfonyl)imide
LiFTFSI: lithium (fluorosulfonyl trifluoromethanesulfonyl)imide
LiTFSI: lithium bis(trifluoromethanesulfonyl)imide
LiBOB: lithium bis(oxalato)borate
LiDFOB: lithium difluoro oxalato borate anion
MEC: methylene ethylene carbonate (4-methylene-1,3-dioxolan-2-one)
MFEC: methyl 2,2,2-trifluoroethyl carbonate
MOFB: methoxynonafluorobutane
NaFSI: sodium bis(fluorosulfonyl)imide
NaTFSI: sodium bis(trifluoromethylsulfonyl)imide
NaBETI: sodium bis(pentafluoroethanesulfonyl)imide
NaBOB: sodium bis(oxalato)borate
Nitrile: A compound that includes a —C≡N functional group.
Organophosphorus compound: An organic compound that contains phosphorus.
Orthoformate: An orthoformate compound is an orthoformic acid ester having a general formula
where each R independently is substituted alkyl, unsubstituted alkyl, aryl, or substituted aryl. In certain embodiments, the alkyl is a C1-C6 alkyl. The alkyl chain may be linear or branched. In certain embodiments, the aryl is phenyl or the substituted aryl is a substituted phenyl. In certain embodiments, one R group is an aryl or substituted aryl, and the remaining two R groups are alkyl or substituted alkyl. In certain embodiments, two R groups are an aryl or substituted aryl, and the remaining R group is alkyl or substituted alkyl. In certain embodiments, all three R groups are aryl or substituted aryl. In certain embodiments, all three R groups are alkyl or substituted alkyl. When the orthoformate is a fluorinated orthoformate, at least one R is a fluorinated alkyl or fluorinated aryl.
PC: propylene carbonate
Phosphate: As used herein, phosphate refers to an organophosphate having a general formula P(═O)(OR)3 where each R independently is alkyl (e.g., C1-C10 alkyl) or aryl. Each alkyl or aryl group may be substituted or unsubstituted.
Phosphite: As used herein, phosphite refers to an organophosphite having a general formula P(OR)3 or HP(O)(OR)2 where each R independently is alkyl (e.g., C1-C10 alkyl) or aryl. Each alkyl or aryl group may be substituted or unsubstituted.
Phosphonate: A compound having a general formula P(═O)(OR)2(R′) wherein each R and R′ independently is alkyl (e.g., C1-C10 alkyl), or aryl. Each alkyl or aryl group may be substituted or unsubstituted.
Phosphoramide: A compound having a general formula P(═O)(NR2)3 or P(═O)(NR2)(OR′)2 wherein each R independently is hydrogen, alkyl (e.g., C1-C10 alkyl), or alkoxy (e.g., C1-C10 alkoxy). At least one R is not hydrogen. Each alkyl or aryl group may be substituted or unsubstituted.
Phosphazene: A compound in which a phosphorus atom is covalently linked to a nitrogen atom or nitrogen-containing group by a double bond and to three other atoms or radicals by single bonds.
SEI: solid electrolyte interphase
Separator: A battery separator is a porous sheet or film placed between the anode and cathode. It prevents physical contact between the anode and cathode while facilitating ionic transport.
Soluble: Capable of becoming molecularly or ionically dispersed in a solvent to form a homogeneous solution. As used herein, the term “soluble” means that an active salt has a solubility in a given solvent of at least 1 mol/L (M, molarity) or at least 1 mol/kg (m, molality).
Solution: A homogeneous mixture composed of two or more substances. A solute (minor component) is dissolved in a solvent (major component). A plurality of solutes and/or a plurality of solvents may be present in the solution.
TDFEO: tris(2,2-difluoroethyl)orthoformate
TEPa: triethyl phosphate
TEPi: triethyl phosphite
TFEC: trifluoroethylene carbonate
TFEO: tris(2,2,2-trifluoroethyl)orthoformate
TFTE: 1,1,2,2,-tetrafluoroethyl-2,2,2-trifluoroethyl ether
THFiPO: tris(hexafluoroisopropyl)orthoformate
TMPa: trimethyl phosphate
TMPi: trimethyl phosphite
TMS: tetramethylene sulfone or sulfolane
TPFPO: tris(2,2,3,3,3-pentafluoropropyl)orthoformate
TTE: 1,1,2,2-tetrafluoroethyl-2,2,2,3-tetrafluoropropyl ether
TTPO: tris(2,2,3,3-tetrafluoropropyl)orthoformate
VC: vinylene carbonate
VEC: 4-vinyl-1,3-dioxolan-2-one or vinyl ethylene carbonate
Conventional carbonate electrolytes, e.g. LiPF6 in EC/EMC or EC/DMC electrolytes, have good compatibility with the state of the art 4 V cathode and graphite anode-based lithium ion batteries. However, these electrolytes have poor stability with a lithium metal anode and a sulfur cathode. Ether based electrolytes (such as LiCF3SO3 in DME/DEGDME, LiTFSI in DOL/DEGDME) exhibit better compatibility with lithium. However, polysulfides are highly soluble in these electrolytes and lead to a polysulfides shuttle effect and low CE. The shuttle effect involves undesired transport of sulfur ions from the cathode to the anode. In general, the performance limitations of Li—S batteries originate from the insulating nature of sulfur, the shuttling effect of dissolved lithium polysulfide (LiPS) species, and their parasitic reactions with the highly reactive negative electrode. Dissolved LiPS diffuses into the separator as electrostatic attraction proceeds between charged polysulfide species and metallic lithium. Further loss of electroactive species continues while cycling, owing to chemical potential difference, and a concentration gradient can lead to mass transport in the electrolyte. Electrolytes including an appreciable concentration of polysulfides of Li2S6 shift the equilibria that involve the higher polysulfides and thereby alter the other species of the polysulfides in the solution, but these electrolytes usually exhibit high viscosity and low conductivity.
High concentration electrolytes, e.g. concentrated LiFSI/DME, concentrated LiFSI/DMC, or concentrated LiFSI/TEPa can enable high CE of Li metal anode, due to the formation of stabilized SEI layer and reduced presence of free solvent molecules in these electrolytes. However, these highly concentrated electrolytes suffer from their high cost, high viscosity, and poor wetting toward separator and the thick cathode electrode, hindering their practical use.
Disclosed herein are new electrolyte solvents (orthoformates) for rechargeable metal-S batteries. These solvents have limited solubility of polysulfides and are stable with alkali metals. They are also stable with conventional carbonaceous anodes and cathodes. In addition, these new solvents have a high boiling point (above 100° C.) and low melting point (−56.5° C.), which enable them to be applicable to a wide range of temperatures.
The electrolyte compositions includes at least one orthoformate as a solvent to form high efficiency, non-aqueous electrolyte compositions for metal-sulfur batteries. These novel electrolytes exhibit moderate Li salt concentration, low viscosity, excellent wetting ability with separator and electrodes, and great compatibility with alkali metal anodes and sulfur cathodes. They are also highly stable with an alkali metal anode, including a lithium metal anode. In addition, orthoformates have high boiling points and low melting points. Moreover, these orthoformate solvents have limited solubility of polysulfides, therefore largely limiting the shuttle effect which is one of the most significant barriers for Li—S batteries. In certain embodiments, these novel orthoformate based electrolytes can be prepared by dissolving an active lithium salt in a solvent composition that includes at least one orthoformate component, such as triethyl orthoformate, trimethyl orthoformate, or solvent mixtures that include at least one orthoformate.
Because of the low solubility of polysulfides in orthoformates, the formulated electrolytes also show limited solubility of polysulfides, which then significantly decrease the shuttle of polysulfides and increase the CE of the cells. The orthoformate component of the solvent suppresses deleterious polysulfide dissolution. Polysulfides include Li2S4, Li2S6 and Li2S8, and among them, Li2S8 has the highest solubility. The polysulfide solubility is determined by the solubility of Li2S8, which is prepared by adding a mixture of Li2S and S at a mole ratio of (1:7) into the electrolyte. Li2S8 is dark brown when dissolved in the electrolyte, the lighter the color of the electrolyte, the lower content of the dissolved Li2S8 in the electrolyte. Orthoformate electrolytes show much lighter color than the most commonly used DME/DOL electrolyte for Li—S batteries
In addition, unlike the methods using high concentration electrolytes or addition of the polysulfide in the electrolyte solutions, the orthoformate electrolytes can largely reduce the viscosity of the electrolyte, which enables prompt wetting of the separator and the high loading cathodes, thereby improving the electrochemical performances of metal-S batteries.
By carefully selecting the orthoformates and optimizing electrolyte formulations by adjusting the ratios of salt, orthoformates and co-solvents, practical rechargeable metal-S batteries with significantly improved safety and charge/discharge performance can be achieved within a wide temperature range.
The orthoformate-containing electrolytes disclosed herein could be widely applied to other non-aqueous battery systems, including Li metal batteries, Li-ion batteries with Si, Si/C, SiOx, alloy, and/or metal oxide as anode, sodium metal and sodium ion batteries, Li—O2 batteries, magnesium metal batteries, magnesium ion batteries, etc.
The orthoformate(s) is the electrolyte solvent for metal-sulfur batteries (such as lithium-sulfur (Li—S), sodium-sulfur (Na—S), magnesium-sulfur (Mg—S) and other metal-sulfur batteries). These orthoformate electrolytes are stable with current collectors (such as Cu and Al). They are not only stable with a metal anode by forming a high-quality solid electrolyte interphase (SEI) layer, but are also stable with sulfur cathodes, thereby improving long-term cycling stability of electrochemical cells. Furthermore, the orthoformate solvents effectively decrease the polysulfide solubility in the electrolyte and suppress the polysulfide shuttle in the metal-sulfur batteries. As a result, these electrolytes significantly improve the Coulombic efficiency (CE) and decrease the self-discharge of metal-sulfur batteries during storage. These electrolyte compositions could be widely applied to a variety of electrochemical systems, including Li—S, Na—S, Mg—S and Al—S batteries. They are also applicable to Li metal batteries paired with cathodes beyond S, Li-ion batteries with non-graphite anodes, Li—O2 batteries, sodium metal and sodium ion batteries, magnesium ion batteries, supercapacitors, and sensors.
Triethyl orthoformate (TEO) had been used as a film-forming solvent in electrolytes for Li ion batteries with graphite anodes (Electrochimica Acta, 2006, 51(23), 4950). However, this electrolyte system (LiPF6 in PC-TEO) was not stable with Li metal anode and sulfur cathode, which could not ensure long-term cycling of Li—S batteries. Low CE of Li metal anode in the electrolyte of LiPF6 in PC-TEO makes this electrolyte impractical for Li metal batteries. U.S. Pat. No. 8,865,350B2 discloses the use of orthoformate in a nonaqueous electrolyte battery. However, they are used as additives in cyclic carbonate-based electrolytes, and the orthoformate content is limited to a value between 0.01 wt % and 1 wt %. In contrast, in certain embodiments of the current disclosure the orthoformate(s) is a significant portion of the solvent composition, for example, the solvent composition includes at least 10 vol. % of at least one orthoformate. These electrolytes are not only stable with Li metal anode, but also stable with sulfur cathodes, therefore largely improve the performance of Li—S batteries. The resulting electrolytes also have moderate Li salt concentration, reduced viscosity, increased conductivity, and stable operation of Li—S with higher CEs at a broad temperature window.
The current invention enables stable operation of high areal capacity loading Li—S batteries with high CE and low polysulfide solubility. The electrolytes with orthoformate(s) not only possess the unique functionalities of low polysulfide shuttle effect like the highly concentration electrolytes, but also exhibit the advantage of low cost associated with low concentration electrolytes (similar to the conventional electrolytes). The non-fluorinated orthoformate(s) are environment friendly and more cost-effective, which therefore can enable their large-scale industrial applications. The fluorinated orthoformates are also non-flammable.
The competitive advantages of including at least one orthoformate in the solvent composition include, but not limited to:
The stability of electrolyte towards a Li metal anode is determined using Li∥Cu cell with the specific electrolyte. The higher the Li CE in Li∥Cu cells in a given electrolyte, the better the electrolyte stability toward Li metal anode. The Li CEs in orthoformate electrolytes as disclosed herein are above 99.3% at 30° C.
The stability of a sulfur cathode is mainly determined by the polysulfide solubility in a given electrolyte, with the lower polysulfide solubility during cycling, the sulfur cathode is more stable. When Li2S8 is added into solvents, orthoformate solvent exhibits much lighter color change than the conventional DME/DOL electrolyte used or Li—S batteries. This is clear evidence that orthoformate solvent disclosed herein can minimize the dissolving of polysulfide in a Li—S battery; therefore, improving the stability of the electrolyte and Li—S battery.
The solvent portion of the electrolyte composition includes at least 10 vol. % of at least one orthoformate or a mixture of orthoformates. “Solvent portion” refers to the solvent mixture of the electrolyte. If there is less than 10 vol. % of at least one orthoformate or a mixture of orthoformates, the solubility of polysulfides in the electrolyte composition is too high leading to severe shuttle effects and low CE. In certain embodiments, the solvent portion includes at least 10 vol. %, or at least 25 vol. %, or at least 50 vol %, of at least one orthoformate or a mixture of orthoformates.
In certain embodiments, the solvent portion may include up to 100 vol %, or up to 75 vol. %, or up to 50 vol %, or up to 25 vol. %, of at least one orthoformate or a mixture of orthoformates
In certain embodiments, the orthoformate may be non-fluorinated orthoformate. It has been found that a non-fluorinated orthoformate can dissolve an active salt used in a sulfur battery (for example, LiTFSI salt) and coordinate the salt cation. Illustrative non-fluorinated orthoformates include:
Molecular structures and boiling points of orthoformates, boiling point values with ±35.0° C. or ±20.0° C. were predicted by ChemDraw.
In certain embodiments, the orthoformate is a fluorinated orthoformate. Illustrative fluorinated orthoformates include:
Molecular structures and boiling points of fluorinated orthoformates, boiling point values with ±35.0° C. or ±20.0° C. is predicted by Chemdraw.
In addition to the at least one orthoformate, the electrolyte composition may include at least one co-solvent. The co-solvent may be present in the solvent portion in an amount of 10 to 90, more particularly 25 to 75, and most particularly 40 to 60 vol. %. Suitable solvents for use as the co-solvent include, but are not limited to, certain carbonate solvents, ether solvents, sulfone solvents, phosphate solvents, ester solvents (e.g., aliphatic ester solvents), lactones, sulfoxides, water, nitriles, flame retardant compounds, and mixtures thereof. Illustrative co-solvents include an ether: such as 1,2-dimethoxyethane (DME), diethylene glycol dimethyl ether (DEGDME, or diglyme), triethylene glycol dimethyl ether (triglyme), tetraethylene glycol dimethyl ether (tetraglyme), 1,3-dioxolane (DOL), allyl ether; a carbonate: such as dimethyl carbonate (DMC), ethyl methyl carbonate (EMC), diethyl carbonate (DEC), ethylene carbonate (EC), propylene carbonate (PC), vinylene carbonate (VC), fluoroethylene carbonate (FEC), 4-vinyl-1,3-dioxolan-2-one (VEC), 4-methylene-1,3-dioxolan-2-one (also called methylene ethylene carbonate (MEC)), 4,5-dimethylene-1,3-dioxolan-2-one (DMEC); a sulfone: such as dimethyl sulfone (DMS), ethyl methyl sulfone (EMS), ethyl vinyl sulfone (EVS), tetramethylene sulfone (TMS, also called sulfolane); sulfoxides: such as dimethyl sulfoxide (DMSO); an ester: such as methyl butyrate, ethyl butyrate, ethyl propionate, ethyl acetate, methyl acetate (MA), butyl formate, gamma-butyrolactone, γ-valerolactone, δ-valerolactone; a phosphate: such as trimethyl phosphate (TMP), triethyl phosphate (TEP), tributyl phosphate (TBP), triphenyl phosphate (TPP), tris(2,2,2-trifluoroethyl) phosphate (TFEP), bis(2,2,2-trifluoroethyl) methyl phosphate; a phosphite: such as trimethyl phosphite, triphenyl phosphite, tris(2,2,2-trifluoroethyl) phosphite; a phosphonate: such as dimethyl methylphosphonate, diethyl ethylphosphonate, diethyl phenylphosphonate, bis(2,2,2-trifluoroethyl) methylphosphonate; a phosphazene: such as hexamethoxyphosphazene, hexafluorophosphazene; other phosphorus chemicals: such as hexamethylphosphoramide; a nitrile: such as acetonitrile, propionitrile, succinonitrile, adiponitrile; an amine—such as triethyl amine, triallyl amine; a cyanurate: such as triallyl cyanurate; an isocyanurate: such as triallyl isocyanurate; water, or any combination thereof.
The orthoformate and the co-solvent have good miscibility with each other so that they can be mixed together.
In certain embodiments, the electrolyte composition includes at least 10 vol. %, at least 25 vol. %, or at least 50 vol. % DME. The DME facilitates salt solubility, particularly LiNO3 solubility.
In certain embodiments, the solvent portion may also include a flame-retardant compound. The amount of flame-retardant compound in the solvent portion is sufficient to render the electrolyte flame-retarded (low flammability) or non-flammable. Such amounts can be determined by those of ordinary skill in the art having had the benefit of reading this disclosure, and depends on the solvent chosen as well as the amount. In any or all embodiments, the solvent portion may include at least 5 wt % of the flame-retardant compound. In some embodiments, the solvent portion comprises at least 5 wt % or at least 10 wt % of the flame-retardant compound. In certain embodiments, the solvent portion comprises 5-75 wt % of the flame-retardant compound, such as 5-60 wt %, 5-50 wt %, 5-40 wt % or 5-30 wt %, 10-60 wt %, 10-50 wt %, 10-40 wt %, or 10-30 wt % of the flame-retardant compound. In some embodiments, the flame-retardant compound is a liquid at ambient temperature (e.g., 20-25° C.). Suitable flame-retardant compounds include, but are not limited to, phosphorus containing compounds. In some embodiments, the flame-retardant compound comprises one or more organophosphorus compounds (e.g., organic phosphates, phosphites, phosphonates, phosphoramides), phosphazenes, or any combination thereof. Organic phosphates, phosphites, phosphonates, phosphoramides include substituted and unsubstituted aliphatic and aryl phosphates, phosphites, phosphonates, and phosphoramides. The phosphazenes may be organic or inorganic. Exemplary flame retardant compounds include, e.g., trimethyl phosphate (TMPa), triethyl phosphate (TEPa), tributyl phosphate, triphenyl phosphate, tris(2,2,2-trifluoroethyl) phosphate, bis(2,2,2-trifluoroethyl) methyl phosphate, trimethyl phosphite, triphenyl phosphite, tris(2,2,2-trifluoroethyl) phosphite, dimethyl methylphosphonate, diethyl ethylphosphonate, diethyl phenylphosphonate, bis(2,2,2-trifluoroethyl) methylphosphonate, hexamethylphosphoramide, hexamethoxyphosphazene (cyclo-tris(dimethoxyphosphonitrile), hexamethoxycyclotriphosphazene), hexafluorophosphazene (hexafluorocyclotriphosphazene), and combinations thereof.
The active salt is a salt, or combination of salts, that participates in the charge and discharge processes of a cell including the electrolyte. The active salt comprises a cation that is capable of forming redox pairs having different oxidation and reduction states, such as ionic species with differing oxidation states or a metal cation and its corresponding neutral metal atom. In some embodiments, the active salt is an alkali metal salt, an alkaline earth metal salt, or any combination thereof. The active salt may be, for example, a lithium salt, a sodium salt, a potassium salt, a magnesium salt, a mixture of lithium salts, a mixture of sodium salts, a mixture of potassium salts, or a mixture of magnesium salts. Advantageously, the active salt is stable towards an alkali metal, alkaline earth metal, carbon-based, silicon-based, carbon/silicon-based, tin-based, or antimony-based anode. Exemplary salts include, but are not limited to, LiFSI, LiTFSI, LiFTFSI, LiBETI, NaFSI, NaTFSI, NaBETI, LiBOB, sodium bis(oxalato)borate (NaBOB), LiPF6, LiAsF6, LiBF4, LiCF3SO3, LiClO4, LiDFOB, LiI, LiBr, LiCl, LiSCN, LiNO3, LiNO2, Li2SO4, and combinations thereof.
In some embodiments, the active salt is LiTFSI.
In certain embodiments, the electrolyte composition may also include one or more of a lithium sulfide or a lithium polysulfide of the general formula Li2Sn, 1≤n≤8.
The electrolyte composition disclosed herein may have an active salt concentration, particularly a Li salt, concentration of between 0.5 M and 2.5 M salt concentration, preferably between 1 M to 2 M.
In certain embodiments, the electrolyte composition includes a compatibility agent, such as LiNO3, that functions as an effective film-forming additive and can form a good solid electrolyte interphase (SEI) film on Li metal anodes, thus protecting the Li metal anode and improving the cycling performance LiNO3 is particularly useful in Li—S batteries. Other components, such as RNO3 (R is cesium (Cs), rubidium (Rb), lanthanum (La), potassium (K)), pyrrole, triphenylphosphine, LiX (X═Br, I) and InI3 can also incorporated as additives in these orthoformate based electrolytes.
The electrolyte composition may have a viscosity of 1 to 10 cp at 30° C., more preferably 1 to 5 cp at 30° C.
Wettability of the separator and the electrodes can be determined by testing the contact angel of the electrolyte drop on the separator and electrode surface.
Embodiments of the disclosed electrolyte composition are useful in batteries (e.g., rechargeable batteries), sensors, and supercapacitors. Suitable batteries include, but are not limited to, metal-sulfur batteries, including lithium-sulfur batteries and sodium-sulfur batteries.
In some embodiments, a rechargeable battery comprises an electrolyte as disclosed herein, a cathode, an anode, and optionally a separator.
The current collectors can be a metal or another conductive material such as, but not limited to, nickel (Ni), copper (Cu), aluminum (Al), iron (Fe), stainless steel, or conductive carbon materials. The current collector may be a foil, a foam, or a polymer substrate coated with a conductive material. Advantageously, the current collector is stable (i.e., does not corrode or react) when in contact with the anode or cathode and the electrolyte in an operating voltage window of the battery. The anode and cathode current collectors may be omitted if the anode or cathode, respectively, are free standing, e.g., when the anode is metal or a free-standing film comprising an intercalation material or conversion compound, and/or when the cathode is a free-standing film. By “free-standing” is meant that the film itself has sufficient structural integrity that the film can be positioned in the battery without a support material.
In some embodiments, the anode is a metal (e.g., lithium, sodium), an intercalation material, or a conversion compound. The intercalation material or conversion compound may be deposited onto a substrate (e.g., a current collector) or provided as a free-standing film, typically, including one or more binders and/or conductive additives. Suitable binders include, but are not limited to, polyvinyl alcohol, polyvinyl chloride, polyvinyl fluoride, ethylene oxide polymers, polyvinylpyrrolidone, polyurethane, polytetrafluoroethylene, polyvinylidene fluoride, polyethylene, polypropylene, styrene-butadiene rubber, epoxy resin, nylon, and the like. Suitable conductive additives include, but are not limited to, carbon black, acetylene black, Ketjen black, carbon fibers (e.g., vapor-grown carbon fiber), metal powders or fibers (e.g., Cu, Ni, Al), and conductive polymers (e.g., polyphenylene derivatives). Exemplary anodes for lithium batteries include Li metal, carbon anode, Si or Si/C anode. Exemplary anodes for sodium batteries include, but are not limited to Na metal, phosphorous, antimony, tin, germanium, alloy components, oxides. For the Li—S and Na—S batteries, Li metal is used as anode.
In certain embodiments, the cathode includes a sulfur-containing material. The sulfur-containing material may include sulfur, a sulfur compound, a sulfur-based composite material, or any combination thereof. Sulfur may include elemental sulfur, typically in the form of particles, such as microparticles or nanoparticles. Elemental sulfur includes crystalline sulfur, amorphous sulfur, precipitated sulfur, and melt-solidified sulfur.
Sulfur compounds may include lithium sulfides or polysulfides of the types typically formed during operation of a Li—S battery, such as Li2S2, Li2S, or Li2Sn, 4≤n≤0.8. Sulfur compounds may also include sulfur oxides and organic materials containing sulfur. These sulfur compounds may be provided in the form of particles, or as a liquid or gel catholyte. Catholyte portions of the sulfur-based core may also be formed during operation of the Li—S battery.
The sulfur-containing material may also contain more structured sulfur composites, such as sulfur-carbon composites, including those that contain sulfur at a micro or nano-scale within carbon pores. The sulfur-containing material may include a sulfur-carbon composite, a sulfur-polymer composite, a sulfur-sulfur compound composite, or any combinations thereof.
Any combinations of any of the foregoing types of elemental sulfur, sulfur compounds, or sulfur composites may be used in the cathode.
The cathode can comprise a carbon material (e.g., carbon black, nanoparticulate carbon, microparticulate carbon, carbon nanotubes, graphene, and the like) in addition to the sulfur. The binder also can comprise a conventional binder material such as polyvinylidene difluoride (also known as poly(vinylidene difluoride) of polyvinylidene fluoride; PVdF), a polyurethane, a polyethylene oxide (PEO), a styrene-butadiene rubber (SBR), a carboxymethylcellulose (CMC), a polyvinylpyrrolidone (PVP)
The separator may be glass fiber, a porous polymer film (e.g., polyethylene- or polypropylene-based material) with or without a ceramic coating, or a composite (e.g., a porous film of inorganic particles and a binder). One exemplary polymeric separator is a Celgard® K1640 polyethylene (PE) membrane. Another exemplary polymeric separator is a Celgard® 2500 polypropylene membrane. Another exemplary polymeric separator is a Celgard® 3501 surfactant-coated polypropylene membrane. Another separator is solid LISICON ceramic membranes. LISICON is an acronym for LIthium Super Ionic CONductor, which refers to a family of solid solution materials with the chemical formula Li2+2n Zn1−nGeO4 and similar compositions comprising other combinations of metal ions an metal oxides, which are characterized by high lithium ion conductivities due to movement of Li ions among interstitial sites of the LISICON crystal lattice, allowing for lithium ion conductivity without being porous materials. The separator may be infused with an electrolyte, as disclosed herein.
The orthoformate based electrolytes have ionic conductivity in the range of 2-15 mS cm at 25° C., which is sufficient for Li+ conducting in the Li—S batteries.
In certain embodiments, the electrolyte compositions provide stable operation of Li—S batteries with higher CEs at a broad temperature window (from −40° C. to 60° C.).
These features enable stable operation of high arel capacity loading Li—S batteries with high CE and low polysulfide solubility. The electrolytes with orthoformates not only possess the unique functionalities of low polysulfide shuttle effect like the highly concentration electrolytes, but also exhibit the advantage of low cost associated with low concentration electrolytes (similar to the conventional electrolytes).
Table 1 below shows the physical properties of the representatives of the linear ether 1,2-dimethoxyethane (DME), cyclic ether 1,3-dioxolane (DOL) and the branched orthoformate TEO. Compared to the commonly used DME and DOL, TEO has a much higher boiling point (b.p.), which benefits its potential application at elevated temperatures.
Table 2 shows the formulations of the orthoformate-based electrolytes together with conventional electrolytes E1, E2 and E3 as reference electrolytes. In E4 and E5 the TEO was present at 50 vol. % (TEO/DOL were mixed together at a 1:1 volume ratio; DME/TEO were mixed together at a 1:1 volume ratio). As shown in Table 2, electrolytes with TEO, E4 and E5, have slightly higher viscosity and lower conductivity than the baseline E1, however, the electrolytes containing TEO have much higher CE than the conventional carbonate electrolyte (E1) and ether-based electrolyte E2, and it is similar with E3.
The cells after self-discharge test (i.e. resting test for 48 h at charged state to check the voltage drop) were discharged and then conducted regular charge/discharge cycling to see how the storage affects the capacity. As shown in
The amount of orthoformate solvent can be varied in the electrolyte compositions. Table 3 shows the electrolytes with different DME/TEO ratios in the electrolytes.
The electrolyte composition disclosed herein can be used in a variety of electrochemical systems, including Li metal batteries, Li-ion batteries using with Si, Si/C, SiOx, alloy, metal oxide or Si composite as the anode, Li—O2 batteries, sodium ion batteries, Mg—S batteries, super capacitors, sensors.
In view of the many possible embodiments to which the principles of the disclosed invention may be applied, it should be recognized that the illustrated embodiments are only preferred examples of the invention and should not be taken as limiting the scope of the invention.
This application claims the benefit of U.S. Provisional Patent Application No. 62/864,092, filed Jun. 20, 2019, which is incorporated herein by reference.
This invention was made with government support under Contract DE-AC0576RL01830 awarded by the U.S. Department of Energy. The government has certain rights in the invention.
Number | Date | Country | |
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62864092 | Jun 2019 | US |