This invention concerns apparatus and process to carry out electrolytic unipolar activation of fluids also known as unbalanced electrolysis.
In a conventional electrolytic reaction in a conventional diaphragm cell, electrons are removed from the anode electrode resulting in an oxidation reaction at the anode cell. The ions produced at the anode electrode migrate through the diaphragm to the cathode electrode due to difference in concentration of ions. The ions are reduced at the cathode completing the ionic circuit of the diaphragm cell. The slow movement of ions is often sped up by transferring the anolyte from the anode cell to the cathode cell. The complete electronic circuit of the diaphragm cell is shown on
The activation of liquids by subjecting the liquid to unipolar activation or unbalanced electrolysis is becoming a major branch of chemistry. The subject has been studied extensively in Russia and some of the studies have been published by Dr. Vitold Bakhir in several papers. Dr. Bakhir, et al have been granted U.S. Pat. No. 5,427,667 (Jun. 27, 1995) for an apparatus for the electrochemical treatment of water, with the objective of sterilizing the water or using the product as a disinfectant. Dr. Bakhir's apparatus is tubular in shape and is diagrammatically shown in
While the major application of Dr. Bakhir's apparatus is the treatment of water, the application of unbalanced electrochemical activation is very extensive as described in the papers of Dr. Bakhir. The benefits of unipolar activation can be examined in almost every commercial application in energy, health, agriculture, environment, and general industries. The only limitation in most cases is the use of a diaphragm between the anode and cathode electrodes that limit reaction rates due to the impedance of the diaphragm and problems from blockage of the diaphragm from solids and salt formation.
Our company has been granted Australian patents 654774 (Mar. 29, 1993), 707701 (Oct. 28, 1999) and U.S. Pat. Nos. 5,569,370 (Oct. 29, 1996), 5,882,502 (Mar. 16, 1999) regarding an electrolytic cell that does not use a diaphragm or membrane between the anode and the cathode electrodes. This electrolytic cell has a very high Faraday efficiency, a higher energy efficiency and faster reaction rate than conventional diaphragm cells allowing this electrolytic cell to be used in commercial applications particularly where the use of a diaphragm is a disadvantage because of blockage of the diaphragm from solid particles, deposits of salts or oily electrolytes. This is illustrated in
Unipolar activation involves only the transfer of electrons from the anode to the cathode electrodes and there is no ionic circuit as in conventional electrolytic reactions. However, there is usually a complete electronic circuit between the anode electrode, the DC power source, and the cathode electrode. Part of this invention is an apparatus where unipolar activation is carried out without a complete electronic circuit. The unipolar activation system must also accommodate features such as high reaction rates, energy efficiency, pressure, temperature, mixtures of liquids, liquids and gases, or liquids and solids required for commercial applications. These features are best accommodated in electrolytic systems where the anode cell is separate from the cathode cell and with the absence of a diaphragm.
In one form therefore the invention is said to reside in a unipolar liquid activation apparatus including an anode cell, a cathode cell, and a direct current power supply, the anode cell having an anode, a liquid inlet and an anolyte outlet, the cathode cell having an cathode, a liquid inlet and a catholyte outlet, means to electrically connect the anode and cathode respectively to the direct current power supply, means to supply fluid to the anode and cathode cells, and means to recover the activated anolyte from the anode cell and the activated catholyte from the cathode cell.
In one embodiment the anode cell further includes a first solution electrode and the cathode cell includes a second solution electrode and further including means to electrically connect the first solution electrode and the second solution electrode.
In an alternative embodiment the anode is a compound anode, the compound anode having an inner anode electrode and an outer electrode being the anode and separated by and in intimate contact with an electrolytic membrane or internal electrolyte, the cathode is a compound cathode, the compound cathode having an inner cathode electrode and a outer electrode being the cathode and separated by and in intimate contact with an electrolytic membrane or internal electrolyte and means to electrically connect the inner anode electrode to the inner cathode electrode.
Alternatively the anode cell and cathode cell are adjacent to each other and the first and second solution electrodes and the means to electrically connect the first solution electrode and the second solution electrode together comprise a common first and second solution electrode being an electronic membrane in contact respectively with the anode and cathode and allowing flow of electrons only from the cathode to the anode.
The electrical resistance of the electronic membrane in contact with the anode and cathode electrode may be very high resulting in the anode electrode being electrically isolated from the cathode electrode.
Preferably the anode electrode and the cathode electrode are cylindrical incorporating internal surface enhancement features such as gauze or expanded metal connected to the electrodes.
Preferably the positive terminal of the DC power source is connected to the anode electrode and the negative positive terminal of the DC power source is connected to the cathode electrode and the ends of the anode and cathode electrodes may be connected to electrically non-conducting inlet and outlet.
The means to supply fluid to the anode and cathode cells may includes means to feed at least one of a liquid, a gas or a solid or a mixture thereof.
The means to electrically connect the first solution electrode and the second solution electrode is a wire between the respective cells.
Preferably the cathode and anode have a high surface area to increase the contact area with the respective liquids.
In an alternative form the invention is said to reside in a method of sterilisation of liquid including the step of passing streams of the liquid through respective electrolytic cells, the electrolytic cells being an anode cell having an anode, a liquid inlet and an anolyte outlet and a cathode cell having an cathode, a liquid inlet and a catholyte outlet, a direct current power supply electrically connected to the anode and cathode respectively,
means to supply liquid to the anode and cathode cells, and
means to recover the activated anolyte from the anode cell and the activated catholyte from the cathode cell.
Hence it will be seen that the apparatus performs its function of removing electrons from fluid at the anode and adding electrons to the fluid in the cathode without the use of a diaphragm or membrane in contact with the fluids when a direct current power is applied to the anode and cathode electrodes. The absence of a diaphragm allows fast reaction rate that is required for commercial applications. The other unipolar activation apparatus removes electrons from the anode solution and adds electrons to the cathode solution from a DC power source but in this apparatus, the anode solution is completely electrically separate from the cathode solution. The invention has important commercial applications in energy, environment, agriculture, health, chemical and general industries.
The invention may have three separate embodiments of electrochemical systems that may be used in commercial applications of unipolar activation. Two involve unipolar activation where there is a complete electronic circuit while the third apparatus does not have a complete electronic circuit. These apparatus may be used for unipolar activation of single liquids such as water, mixtures of liquids, liquid and gas, or liquid and solids.
This then generally describes the invention but to assist with understanding reference will now be made to the accompanying drawings and examples.
In the drawings:
The unipolar apparatus in
As discussed above
The pH of Adelaide tap water with the sodium chloride is 7.0 to 7.1 measured before being charged into the apparatus. The pH of the liquid changed while it was being heated in the apparatus. A voltage of 0.453 volts was detected between the anode and the cathode electrode during heating up and this may explain the change in the pH of the water before DC power was applied to the electrodes. Nevertheless, if the starting pH of the liquid was 7.1, the anode liquid became acidic while the cathode liquid became alkaline. The results conform to the published data of Dr. Bakhir that the anolyte became acidic (pH range of 0.025 to 7) while the catholyte became alkaline (pH range of 7.50 to 13.0). Test are now in progress to test the effect of the catholyte and anolyte from this experiment on legionella bacteria.
The anode liquid became acidic while the cathode liquid became alkaline. Although chemical analysis of the products was not carried out, the pH of the products from the anode and the cathode followed Dr. Bakhir's published data. The smell of the products also indicated the presence of hydrogen peroxide.
Unipolar electrolytic activation may also be carried out using compound electrode as shown on
The cell current was reduced from 0.03 to 0.01 amperes after the start of the experiment because bubbles were noted in both the anode and cathode internal electrodes indicating reaction was taking place in the internal electrolyte. This is an area where more studies need to be made to ensure that the internal electrolyte acted only as an electron conductor. The experimental results indicated that a chemical reaction occurred within the anolyte and the catholyte and the different reactions was indicated by the difference in the ending pH of the anolyte and catholyte.
The preliminary test indicated that the compound electrode is successful in carrying out electrolytic unipolar activation of liquids. The model that would fit the results is that there is a complete electronic circuit as described above. Since the anode electrode is electro-positive, electrons are removed from the anolyte liquid at the anode cell. Electrons are transferred to the catholyte liquid by the negative cathode electrode. The electrical resistance of the internal solution or the electrolytic membrane is an important variable in the operation of this compound electrode. For a given cell voltage, the higher the electrical resistance of the membrane or internal solution, the more electrons are available at the anode electrode and cathode electrode for unipolar reactions.
A variation of the compound electrode is shown on
The third apparatus for carrying out unipolar activation was developed from the concept of the compound electrodes. If the resistance of the electrolytic membrane or internal electrolyte were made very high such as infinitely high, there will be no electron flow between the anode and cathode electrode via the electrical link. The electron flow will be from the anode electrode to the DC power source and from the DC power source to the cathode electrode. These electrons are used entirely in chemical reactions at the anode cell and in the chemical reactions at the cathode cell. To test this concept, the apparatus shown on
Effort to measure the current was not successful and the current was below the 2 milli-ampere range of the instrument available. The results show that the anode liquid increased in pH (alkaline) while the cathode liquid decreased in pH (acidic). This trend is more pronounced at the lower voltage (9 volts) than at the higher voltage of 18 volts. The trend is also opposite to that shown on Table 1. The difference in unipolar action between Table 1 and Table 4 is that electrons pass through the electrolyte in Table 1 similar to the apparatus of Dr. Bakhir while in Table 4, the electrons do not pass through the electrolyte. The electrolyte was passed at turbulent action in the experiments in Table 4 to ensure that there is no dead spot and that the electrolyte was in good contact with the electrodes.
The results in Table 4 indicate that there may be a different regime of reactions in this type of unipolar activation. There may be less pH active species produced and more pH non-active species. The cell voltage and the nature of the fluids passing through the electrodes or the additives in the fluids would affect the results desired.
In a commercial system, the most appropriate electrodes may be pipes or tubes with surface increasing features such as gauss, or expanded metal, or helical guides inside the electrode with surfaces coated with material for corrosion resistance and low over-voltage characteristics. A diagram of such a commercial unit is shown on
Throughout this specification various indications have been given as to the scope of this invention but the invention is not limited to any one of these but may reside in two or more of these combined together. The examples are given for illustration only and not for limitation.
Throughout this specification and the claims that follow unless the context requires otherwise, the words ‘comprise’ and ‘include’ and variations such as ‘comprising’ and ‘including’ will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.
Number | Date | Country | Kind |
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PR5667 | Jun 2001 | AU | national |
Number | Date | Country | |
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Parent | 10480412 | Dec 2003 | US |
Child | 12074385 | US |