This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2007-117998, filed on Apr. 27, 2007, the entire contents of which are incorporated herein by reference.
The present invention relates to an electromagnetic actuator, and more particularly, to an electromagnetic actuator for moving a movable portion across a light path.
An optical pickup module is one example of a device that includes an actuator for moving a movable portion that is located along a light path. A typical pickup module includes components that are moved by an actuator. Such components include an objective lens, a collimator lens, a light-reducing filter (a neutral density filter), and a light path switching mirror. Nowadays, an optical pickup module must record and reproduce data for a wide variety of optical discs, such as a CD, a DVD, a HD (high-definition) disc, and a BD (Blu-ray) disc. This increases the number of components in an optical pickup module and enlarges the optical pickup module. Nevertheless, an optical pickup module may be installed in a portable DVD player or a mobile personal computer and thus must be reduced in size.
One example of a prior art actuator for an optical pickup module is an electrostatic actuator that uses the electrostatic force of an electret (refer to Japanese Laid-Open Patent Publication No. 2005-99208).
The electrostatic actuator described in the above publication includes a first light transparent member, a second light transparent member, and a third light transparent member. A first film, which shields out infrared light, is arranged between the first and second light transparent members. A second film, which reduces the transmitted amount of visible light, is arranged between the second and third light transparent members. The first and second films each include a plurality of electret portions. The first and second light transparent members each have an electrode surface including a plurality of electrodes. The electrode surface of the first light transparent member and the electrode surface of the second light transparent member are respectively faced toward the electret portions of the first and second films. In the above electret actuator, electrostatic force is generated between the electrodes of the first and second light transparent portions and the electret portions of the first and second films to move the first and second films.
In the actuator of the prior art described above, the position of each film is detected to ensure that the first and second films have each moved to a predetermined position. In the prior art, for such detection, an actuator normally uses mechanical components such as mechanical switches that are mechanically operated when the first or second film moves. Accordingly, it is required that the number of components of the actuator be prevented from being increased to avoid enlargement of the actuator.
One aspect of the present invention is an electromagnetic actuator including a stationary portion on which a first position and a second position are defined. A plurality of first electric wires are arranged on the stationary portion at the first position and the second position. A movable portion is movable between the first position and the second position and includes a magnetic pole surface having a magnetic pole. The magnetic pole surface faces toward a corresponding one of the first electric wires when the movable portion is located at the first position or the second position. A drive circuit moves the movable portion. The electromagnetic actuator uses electromagnetic induction that occurs due to each of the first electric wires and the magnetic pole to detect the position of the movable portion. When trying to move the movable portion to the first position, the drive circuit temporarily applies force to the movable portion to move the movable portion toward the second position.
Other aspects and advantages of the present invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
A preferred embodiment of the present invention will now be discussed with reference to the drawings. To avoid redundancy, like or same reference numerals are given to those components that are the same or similar in all of the drawings.
Referring to
The semiconductor laser source 2 emits a blue-violet laser beam having a wavelength of about 405 nm. The semiconductor laser source 2 emits laser beam when writing data to or reading data from the optical disc 30a of the BD standard or the optical disc 30b of the HD DVD standard.
The semiconductor laser source 3 emits laser beams of two wavelengths, red laser beam having a wavelength of about 650 nm and near infrared laser beam having a wavelength of about 785 nm. The semiconductor laser source 3 is controlled to emit the laser beam having the wavelength of about 785 nm when writing data to or reading data from the optical disc 30c of the CD standard. Further, the semiconductor laser source 3 is controlled to emit laser beam having the wavelength of about 650 nm when writing data to or reading data from the optical disc 30d of the DVD standard.
The light-reducing filter 4 is movably supported by a light-reducing filter actuator 100 (refer to
The light-reducing filter 4 is arranged at a position located in the light path when reading data from an optical disc and arranged at a position separated from the light path when writing data to the optical disc. Accordingly, the light-reducing filter 4 is used to lower the intensity of the laser beam emitted from the semiconductor laser source 2 only when reading data. A position located in the light path refers to a state in which the light-reducing filter 4 is moved in the B2 direction (for example, a state in which the light-reducing filter 4 is located toward the P2 side as shown in
The light path switching unit 5 includes an internal movable mirror (not shown). The light path switching unit 5 moves the movable mirror so that the laser beam emitted from the semiconductor laser source 2 selectively enters one of the objective lenses 13 and 14.
The dichroic beam splitter 6 transmits the laser beam emitted from the semiconductor laser source 2 and reflects the laser beam emitted from the semiconductor laser source 3. Thus, the laser beam emitted from the semiconductor laser source 2 is transmitted through the dichroic beam splitter 6 to enter the objective lens 14. Further, the laser beam emitted from the semiconductor laser source 3 is reflected by the dichroic beam splitter 6 to enter the objective lens 14.
The polarization beam splitters 7 and 8 respectively transmit laser beams directed towards the optical discs 30a and 30b (30c and 30d) in the B1 direction. Further, the laser beams returning from the optical discs 30a and 30b (30c and 30d) in the B2 direction are reflected by the polarization beam splitters 7 and 8 in the directions indicated by arrows A2 and A1 (hereinafter referred to as the A2 direction and the A1 direction), respectively.
The collimator lenses 9 and 10 respectively move along the optical axes (in the B1 and B2 directions) and convert the laser beams received from the beam splitters 7 and 8 to collimated lights having predetermined beam diameters. Further, the collimator lenses 9 and 10 respectively adjust the focal positions of the laser beams directed toward the polarization beam splitters 7 and 8.
The ¼ wavelength plates 11 and 12 respectively convert the laser beams directed in the B1 direction towards the optical discs 30a and 30b (30c and 30d) from linear polarization to circular polarization. Further, the ¼ wavelength plates 11 and 12 respectively convert the laser beams returning in the B2 direction from the optical discs 30a and 30b (30c and 30d) to linear polarization, which includes a magnetic field that oscillates in a direction perpendicular to an oscillation direction of a magnetic field for the laser beams directed towards the optical discs 30a and 30b (30c and 30d) in the B1 direction.
The objective lenses 13 and 14 are movable along the optical axes (B1 and B2 directions) and in a direction perpendicular to the optical axes (A1 and A2 directions). The objective lenses 13 and 14 adjust the focal position of the laser beams.
The light receiving lenses 15 and 16 respectively focus the laser beam reflected by the polarization beam splitters 7 and 8 on the light receiving sensors 17 and 18.
The structure of the light-reducing filter actuator 100 will now be discussed with reference to
Referring to
Referring to
The support 113 includes an opening 113a, which faces toward an opening (not shown) in the support 111. Thus, the opening 113a is aligned with the opening of the support 111 in the direction of a normal line (A1 and A2 directions). The opening of the support 111 and the opening 113a are each small enough to prevent passage of the light-reducing filter 4 and larger than the beam diameter of the laser beam.
As shown in
The coils 115a to 115c are planar coils made of copper and have a thickness of 20 μm. The copper wire forming each of the coils 115a to 115c has a width W1 (refer to
In the same manner as the coils 115a to 115c, the coils 120a and 120b may also be planar coils with dual layers. The coils 120a and 120b are only required to cause electromagnetic induction with a magnet in order to generate induced electromotive force. The number of windings in each of the coils 120a and 120b may be less than that of each of the coils 115a to 115c. Further, the area occupied by each of the coils 120a and 120b may be less than that occupied by each of the coils 115a to 115c.
The support 111 has a surface that comes into contact with the light-reducing filter 4. This surface includes fine pits (refer to
As shown in
As shown in
The support 113 serves as an example of a “stationary portion” in the present invention. The light-reducing filter 4 serves as an example of a “movable portion” in the present invention. The coils 120a and 120b each serve as an example of a “first electric wire” in the present invention. The position of the coil 120b (P2 side) serves as a “first position” in the present invention. The position of the coil 120a (P1 side) serves as an example of a “second position” in the present invention. Further, the coils 115a to 115c each serve as an example of a “second electric wire” in the present invention.
The operation of the light-reducing filter actuator 100 will now be discussed with reference to
In the following description, the direction of the current flowing through each coil is based on a view from the upper side of
As shown in the state of
The magnetic bodies 114 are embedded in the outer end portions of the support 111. In the states shown in
A method for controlling current to move the light-reducing filter 4 will now be discussed.
In this embodiment, the position detection coils (coils 120a and 120b) are arranged at opposite end portions of each set of linearly arranged drive coils (coils 115a to 115c). When moving the light-reducing filter 4 to a position immediately below the coils 120a, electromagnetic induction (Faraday's law of induction) between the coils 120a and the S poles of the neodymium boron magnets 48 generate induced electromotive force in the coils 120a. The IC 116 may detect or monitor the induced electromotive force to determine whether or not the light-reducing filter 4 is located immediately below the coils 120a. The same applies for the coils 120b.
When the light-reducing filter 4 moves away from a position immediately below the coils 120a, an induced electromotive force that is opposite the above-described induced electromotive force is generated in the coils 120a. The opposite induced electromotive force may be detected or monitored to determine whether or not the light-reducing filter 4 has moved away from a position immediately below the coils 120a. The same applies for the coils 120b.
In this manner, the induced electromotive force generated by the coils 120a or the coils 120b may be detected or monitored when switching the direction in which current flows to the coils 115a to 115c, which are shown in
The operation for moving the light-reducing filter 4 from a position located toward the B1 direction (immediately below the coils 120a at the P1 side) of the light-reducing filter actuator 100 to a position located toward the B2 direction (P2 side) is discussed above. When a strong external force is applied to the light-reducing filter actuator 100, the light-reducing filter 4 may be moved away from its predetermined position such that the position of the light-reducing filter 4 becomes unknown. In a state in which the light-reducing filter 4 is located toward the B2 direction (immediately below the coils 120b at the P2 side) of the light-reducing filter actuator 100 and the drive coils are supplied with current to further move the light-reducing filter 4 in the B2 direction, the position of the light-reducing filter 4 cannot be detected from the induced electromotive force of the coils 120b since the light-reducing filter 4 is already located immediately below the coils 120b. Thus, it cannot be determined whether the light-reducing filter 4 is located toward the B2 direction (immediately below the coils 120b at the P2 side) or whether the light-reducing filter 4 cannot move due to an operation failure or the like. Accordingly, in the present embodiment, when trying to move the light-reducing filter 4 toward the B2 direction (P2 side), the drive coils (coils 115a to 115c) are temporarily supplied with current to first move the light-reducing filter 4 toward the B1 direction (P1 side) regardless of where the light-reducing filter 4 is initially located. Afterwards, the drive coils (coils 115a to 115c) are supplied with current to move the light-reducing filter 4 toward the B2 direction (P2 side).
More specifically, the sequences (steps 1 and 2) described below are carried out before supplying current that moves the light-reducing filter 4 from a position located toward the B1 direction (immediately below the coils 120a at the P1 side) to a position in the B2 direction (P2 side).
First, in step 1, the IC 116 supplies the coils 115a and 115b with current that flows in the clockwise direction but does not supply the coils 115c with current. As a result, the coils 115a and 115b each generate a magnetic field directed from the N pole toward the S pole in the A1 direction. The coils 115c do not generate magnetic fields. Thus, an attraction force acts between the S poles of the neodymium boron magnets 48 and the N poles of the coils 115a and 115b. The attraction force moves the light-reducing filter 4 to a location immediately below the coils 115a and 115b regardless of where the light-reducing filter 4 is initially located.
Next, in step 2, the IC 116 supplies the coils 115b and 115c with current that flows in the counterclockwise direction but does not supply the coils 115a with current. As a result, the coils 115b and 115a each generate a magnetic field directed from the N pole toward the S pole in the A2 direction. The coils 115a do not generate magnetic fields. Thus, a repulsion force acts between the S poles of the neodymium boron magnets 48 and the S poles of the coils 115b and 115c. The repulsion force ensures movement of the light-reducing filter 4 to a position toward the B1 direction (immediately below the coils 120a at the P1 side) of the light-reducing filter actuator 100.
After performing these sequences, the drive coils may be supplied with current to move the light-reducing filter 4 toward the B2 direction (P2 side) and generate induced electromotive force at the coils 120b regardless of the where the light-reducing filter 4 is initially located (for example, a state in which the light-reducing filter 4 is located immediately below the coils 120b at the P2 side of the light-reducing filter actuator 100) as long as the drive circuit for the light-reducing filter 4 is functioning normally. Further, detection of the position of the light-reducing filter 4 when moved toward the B2 direction (immediately below the coils 120b at the P2 side) based on the induced electromotive force of the coils 120b is ensured. Additionally, (A) movement of the light-reducing filter 4 can easily be ensured, (B) a control for performing a retry when the light-reducing filter 4 does not move even though the drive coils are supplied with current is facilitated, (C) and a control for outputting an error message and stopping processing when the light-reducing filter 4 does not move even though a retry is performed is facilitated.
The electromagnetic actuator (light-reducing filter actuator 100) of the present embodiment and an optical pickup module incorporating the electromagnetic actuator has the advantages described below.
(1) The IC 116 detects the induced electromotive force generated by the coils 120a to 120b to detect the position of the light-reducing filter at the P1 side (position immediately below the coils 120a) or the P2 side (position immediately below the coils 120b) of the light-reducing filter actuator 100. Separate mechanical components for detecting the position of the light-reducing filter 4 are not necessary. This avoids enlargement of the light-reducing filter actuator 100.
(2) When trying to move the light-reducing filter 4 to a position immediately below the coils 120b at the P2 side, the IC 116 supplies the drive coils with current to first move the light-reducing filter 4 in the B1 direction (P1 side) and then move the light-reducing filter 4 in the B2 direction (P2 side). The control of current in such a manner generates induced electromotive force at the coils 120b as long as the drive circuit for the light-reducing filter 4 is functioning normally. Detection of the light-reducing filter 4 when moved to a position immediately below the coils 120b at the P2 side is ensured by using induced electromotive force. In addition to avoiding enlargement of the light-reducing filter actuator 100, this improves the operational reliability of the light-reducing filter actuator 100.
(3) Even if the light-reducing filter 4 is initially located toward the B2 direction (immediately below the coils 120b at the P2 side) of the light-reducing filter actuator 100, the control of current in the above manner ensures detection of the light-reducing filter 4 when reaching the position located immediately below the coils 120b at the P2 side. In addition to avoiding enlargement of the light-reducing filter actuator 100, this improves the operational reliability of the light-reducing filter actuator 100.
(4) The attraction force or repulsion force that acts between the magnetic fields generated by the coils 115a to 115c and the neodymium boron magnets 48 moves the light-reducing filter 4 along the lines of the coils 115a to 115c. The direction in which current flows to the coils 115a to 115c may simply be changed to change the direction of the magnetic fields generated by the coils 115a to 115c. Thus, the control for changing the moving direction of the light-reducing filter 4 is simple.
(5) The support 113 includes the coils 115a to 115c, which are laid out on the surface facing toward the light-reducing filter 4 to function as electromagnets. Further, the light-reducing filter 4 includes the neodymium boron magnets 48 laid out on the surface facing toward the support 113. When supplying the coils 115a to 115c with current, an attraction force or repulsion force acts between the coils 115a to 115c and the neodymium boron magnets 48 to move the light-reducing filter 4. Such magnetic movement differs from the electrostatic movement of the prior art in that the voltage applied to the coils 115a to 115c does not have to be boosted. This enables the light-reducing filter actuator 100 to be more compact than an electrostatic actuator, which requires a booster circuit, since the light-reducing filter actuator 100 does not require a booster circuit. In this manner, enlargement of the light-reducing filter actuator 100 is avoided.
(6) The light-reducing filter actuator 100 ensures detection of the position of the light-reducing filter 4. The use of the light-reducing filter actuator 100 improves the operational reliability of the optical pickup module 1.
(7) The present embodiment can avoid enlargement of the light-reducing filter actuator 100. Thus, enlargement of the optical pickup module 1 can be avoided by using the light-reducing filter actuator 100.
It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the present invention may be embodied in the following forms.
In the above embodiment, drive coils are laid out on a support. However, the present invention is not limited in such a manner. For example, electric wires may be used in lieu of the drive coils. This would obtain the same advantages as the above embodiment.
The above embodiment uses neodymium boron magnets 48. However, the present invention is not limited in such a manner. For example, magnetic material or electric wires may be used in lieu of the neodymium boron magnets 48. This would obtain the same advantages as the above embodiment.
The above embodiment uses dual layer planar coils as the drive coils. However, the present invention is not limited in such a manner. For example, a planar coil having a single layer or a planar coil having three or more layers may be used as the drive coils. This would obtain the same advantages as the above embodiment.
In the above embodiment, laser beam enters the light-reducing filter surface in the normal line direction. However, the present invention is not limited in such a manner. For example, laser beam may be inclined at an angle when entering the light-reducing filter surface. This would reduce fluctuations in the light intensity of the light source caused by laser beam reflection of the light-reducing filter.
In the above embodiment, each neodymium boron magnet includes a surface facing toward the drive coils and having an S pole polarity. However, the present invention is not limited in such a manner. For example, the surface of the neodymium boron magnet facing toward the drive coils may have an N pole polarity. In such a case, the current supplied to the drive currents may be changed in accordance with the polarity of the neodymium boron magnet.
In the above embodiment, the electromagnetic actuator that avoids enlargement is used in a light-reducing filter actuator. However, the present invention is not limited in such a manner. For example, the electromagnetic actuator of the above embodiment may be applied to a light path switch mirror actuator (actuator for moving a movable mirror) arranged in a light path switching unit. This would ensure position detection of the movable mirror, improve the operational reliability, and avoid enlargement of the light path switching unit. Thus, when an optical pickup module incorporates such a light path switching unit, the operational reliability can be improved and enlargement of the optical pickup module can be avoided.
The application of the electromagnetic actuator according to the present invention is not limited to an optical pickup module. For example, the electromagnetic actuator may be applied to a drive mechanism for a precision apparatus such as a semiconductor manufacturing device, a liquid crystal manufacturing device, and a machining tool. This would ensure that the precision apparatus performs position detection and avoids enlargement of the precision apparatus.
The present examples and embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Number | Date | Country | Kind |
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2007-117998 | Apr 2007 | JP | national |