Electromagnetic actuator

Information

  • Patent Grant
  • 6608541
  • Patent Number
    6,608,541
  • Date Filed
    Tuesday, July 9, 2002
    22 years ago
  • Date Issued
    Tuesday, August 19, 2003
    20 years ago
Abstract
An electromagnetic actuator comprises: a magnet; a pole piece mounted to the magnet; a yoke facing the pole piece; a coil base having a vibration coil; leaf springs for supporting the coil base and a weight; a case for enclosing them; a cover for covering one side of the case; and a diaphragm having a voice coil, wherein the arms of the coil base are inserted through notches formed in the yoke, and the vibration coil and the voice coil is disposed in a gap in which the pole piece and the yoke face each other. The weight vibrates by the application of a low-frequency current to the vibration coil, and the diaphragm vibrates by the application of a high-frequency current to the voice coil.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an electromagnetic actuator, and more particularly, to an electromagnetic actuator used for mobile phones, beepers and so on for making a call at the time of signal arrival by sound or vibration.




2. Description of the Related Art




A first electromagnetic actuator disclosed in WO No. 39843/1999 is well known as this type of electromagnetic actuator. The first electromagnetic actuator is shown in FIG.


6


. As shown in

FIG. 6

, an electromagnetic actuator


100


includes a magnet


105


in a groove of a yoke


103


in a case


101


and a coil


109


mounted to a diaphragm


107


in the groove with a gap provided between it and the magnet


105


. The yoke


103


is supported by upper and lower vibration plates


111


and


113


arranged in parallel on the side of the case


101


. By applying a low-frequency current to the coil


109


, the yoke


103


vibrates by the action of the vibration plates


111


and


113


, and by applying a high-frequency current to the coil


109


, the diaphragm


107


vibrates to generate a high-frequency sound. Also, a collar


115


projects from the case


101


in the radial direction for regulating the vibration direction of the yoke


103


in the vertical direction.




A second electromagnetic actuator of the same type uses two coils for driving, which is shown in FIG.


7


. As shown in

FIG. 7

, an electromagnetic actuator


200


includes a vibration coil


203


and a voice coil


205


. The vibration coil


203


is secured to the upper collar of a case


213


and is disposed in an external gap formed between a pole piece


209


and the external wall of a yoke


210


. The voice coil


205


is secured to a diaphragm


223


and is disposed in an inner gap formed between the pole piece


209


and the inner wall of the yoke


210


.




An upper leaf spring


217




a


is interposed between the external wall of the yoke


210


and the upper collar of the case


213


; and a lower leaf spring


217




b


is interposed between the bottom of the yoke


210


and a cover


214


and is compressed from a natural position to support the yoke


210


by sandwiching it from above and below.




A ring-shaped magnet


207


has a pole piece


209


bonded to the top thereof, the bottom of which is secured to the concave portion of the yoke


210


, and the yoke


210


, the magnet


207


, and the pole piece


209


form a vibration body in which the total mass thereof is supported by the spring constant of the leaf springs


217




a


and


217




b


. A direction regulating member


241


projecting from a central yoke of the cover


214


acts as a shaft for regulating the movement of the yoke


210


only in a vertical direction.




When a low-frequency current is applied to the vibration coil


203


from a terminal block


213




c


, the yoke


210


vibrates and, when a high-frequency current is applied to the voice coil


205


, the diaphragm


223


vibrates to generate a high-frequency sound.




Furthermore, there is a third electromagnetic actuator of the same type using two coils, which is shown in FIG.


8


. As shown in

FIG. 8

, in a third electromagnetic actuator


300


, pole pieces


309




a


and


309




b


bonded to the top and the bottom of a magnet


307


, respectively, face a yoke


310


; a vibration coil


303


is disposed in a lower gap portion and a voice coil


305


is disposed in an upper gap portion; and the yoke


310


is sandwiched by two leaf springs


317




a


and


317




b.






A case


313


supports the leaf springs


317




a


and


317




b


with the inner periphery thereof, and supports a peripheral yoke of a diaphragm


323


. The case


313


supports the vibration coil


303


and also supports the magnet


307


and the pole pieces


309




a


and


309




b


with a support base


315


.




When a low-frequency current is applied to the vibration coil


303


from a terminal block


313




c


, the yoke


310


vibrate and, when a high-frequency current is applied to the voice coil


305


, the diaphragm


323


vibrates to generate a high-frequency sound. Referring to

FIG. 8

, there is also provided a configuration in which a vertical midpoint of the yoke


310


and a vertical midpoint of the magnet


307


are connected with a ring-shaped arm (not shown) and the support base


315


is eliminated. With such a configuration, since the total math of the yoke


310


, the magnet


307


, and the pole pieces


309




a


and


309




b


acts as a vibration body, thus increasing vibration.




Also, referring to

FIG. 8

, there is also provided a configuration in which the yoke


310


is replaced with a combination of the ring-shaped magnet


307


and the pole pieces


309




a


and


309




b


, and the combination of the magnet


307


and the pole pieces


309




a


and


309




b


is replaced with the yoke


310


. With such a configuration, the volume of the magnet


307


can be increased.




However, the art shown in

FIG. 6

has problems in that since the collar


115


for regulating the direction of vibration is brought into contact with the yoke


103


, stable vibration is lost, and that when a high-frequency current is applied to the coil


109


during the vibration of the yoke


103


, distortion of a high-frequency sound is caused owing to a low-frequency vibration.




Also, the arts shown in

FIGS. 7 and 8

have a problem in that when a low-frequency current is applied to the vibration coils


203


and


303


, the yokes


210


and


310


vibrate and gaps in which the voice coils


205


and


305


are positioned also vibrate, and accordingly, when the simultaneous generation of a low-frequency vibration and a high-frequency sound is intended, distortion of the high-frequency sound is caused because of the low-frequency vibration.




SUMMARY OF THE INVENTION




Accordingly, it is an object of the present invention to provide a compact electromagnetic actuator capable of generating a high-frequency sound without distortion while ensuring stable vibration even during low-frequency vibration.




In order to achieve the above object, an electromagnetic actuator according to a first aspect of the present invention comprises a magnet; a pole piece mounted to the magnet; a yoke facing the pole piece; a coil base having a vibration coil facing the pole piece; a leaf spring for supporting the coil base and a weight disposed around the periphery of the yoke; a case for enclosing them; a cover for covering one side of the case; and a diaphragm having a voice coil, wherein arms of the coil base are inserted through notches formed in the yoke to allow the vibration coil and the voice coil to be disposed in a gap in which the pole piece and the yoke face each other; the weight vibrates by the application of a low-frequency current to the vibration coil; and the diaphragm vibrates by the application of a high-frequency current to the voice coil facing the pole piece.




In this invention, since the voice coil is positioned in a gap sandwiched by the fixed pole piece and the yoke, it can generate sound without the influence of vibration even during the vibration of the weight.




According to the present invention, preferably, in the above invention, the pole piece is composed of two pole pieces mounted on the top and the bottom of the magnet; the vibration coil is disposed in a lower gap portion in which the pole piece and the yoke face each other; and the voice coil is disposed in an upper gap portion.




This invention has similar advantages to those of the above invention and, since the vibration coil is disposed in the lower gap portion, induced interference between both coils can be reduced.




According to the present invention, preferably, in the above invention, the vibration coil and the voice coil are concentrically disposed in the gap in which the pole piece mounted on the top of the magnet and the yoke face each other.




This invention has similar advantages to those of the above invention and, since only one gap is formed, leakage flux can be reduced.




According to the present invention, preferably, in either of the above inventions, the leaf spring, which is composed of two leaf springs arranged close to each other, supports only one side of the weight.




This invention has similar advantages to those of either of the above inventions, and the fluctuation of spring constant can be reduced and the weight can be increased in mass. Thus, stable and larger vibration can be obtained.




According to the present invention, preferably, the cover and the yoke include fan-shaped notches and convex portions, respectively, which are fitted with each other in either of the above inventions.




This invention has similar advantages to those of either of the above inventions and, since the cover and the lower part of the yoke are fitted with each other, assembly accuracy can be improved.




According to the present invention, preferably, the two leaf springs are used as electric supply terminals in either of the above inventions.




This invention has similar advantages to those of either of the above inventions and, since the two leaf springs also act as electric supply terminals, the number of parts can be decreased.




According to the present invention, preferably, the coil base is a resin molding and insulates the two leaf springs from each other in either of the above inventions.




This invention has similar advantages to those of either of the above inventions and the two terminals can reliably be insulated from each other.




An electromagnetic actuator according to a second aspect of the present invention comprises: a magnet; a pole piece mounted to the magnet; a central yoke facing the pole piece at the center with a voice coil facing the pole piece sandwiched therebetween; a yoke facing the pole piece at the outer periphery with a vibration coil facing the pole piece sandwiched therebetween; a weight having the vibration coil and supported by a leaf spring; a case having the magnet and enclosing them; and a diaphragm having the voice coil, wherein a first magnetic circuit is formed from the pole piece toward the center via the central yoke and the case with an inner gap sandwiched therebetween; a second magnetic circuit is formed from the pole piece toward the outer periphery via the yoke and the case with an outer gap sandwiched therebetween; the weight vibrates by the application of a low-frequency current to the vibration coil; and the diaphragm vibrates by the application of a high-frequency current to the voice coil.




In this invention, since the voice coil is positioned in the inner gap sandwiched by the fixed pole piece and the central yoke, it can generate sound without the influence of vibration even during the vibration of the weight.




An electromagnetic actuator according to a third aspect of the present invention comprises: a magnet; a pole piece mounted to the magnet; a peripheral yoke facing the pole piece at the outer periphery with a voice coil facing the pole piece sandwiched therebetween; a yoke facing the pole piece at the center with a vibration coil facing the pole piece sandwiched therebetween; a weight having the vibration coil and supported by a leaf spring; a case having the magnet and enclosing them; and a diaphragm having the voice coil, wherein a first magnetic circuit is formed from the pole piece toward the outer periphery via the peripheral yoke and the case with an outer gap sandwiched therebetween; a second magnetic circuit is formed from the pole piece toward the center via the yoke and the case with an inner gap sandwiched therebetween; the weight vibrates by the application of a low-frequency current to the vibration coil; and the diaphragm vibrates by the application of a high-frequency current to the voice coil.




In this invention, since the voice coil is positioned in the outer gap sandwiched by the fixed pole piece and the peripheral yoke, it can generate sound without the influence of vibration even during the vibration of the weight.




According to the present invention, preferably, a direction regulating member is provided along the inner periphery of the weight to regulate the vibration direction of the weight in either of the above inventions.




This invention has similar advantages to those of either of the above inventions and, since the weight vibrates only in the vertical direction and the shock resistance of the configuration is improved.




According to the present invention, preferably, the weight is a molding produced by sintering high specific gravity powder in either of the above inventions.




This invention has similar advantages to those of either of the above inventions and the weight can be increased in mass and thus larger vibration can be obtained.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view of an electromagnetic actuator according to the present invention;





FIG. 2

is an exploded perspective view of the electromagnetic actuator in

FIG. 1

;





FIG. 3

is a sectional view of an electromagnetic actuator according to a second embodiment;





FIG. 4

is a sectional view of an electromagnetic actuator according to a third embodiment;





FIG. 5

is a sectional view of an electromagnetic actuator according to a fourth embodiment;





FIG. 6

is a sectional view of a first electromagnetic actuator according to the conventional art;





FIG. 7

is a sectional view of a second electromagnetic actuator according to the conventional art; and





FIG. 8

is a sectional view of a third electromagnetic actuator according to the conventional art.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Preferred embodiments of an electromagnetic actuator according to the present invention will be specifically described hereinbelow with reference to the attached drawings.





FIG. 1

is a sectional view of an electromagnetic actuator according to the present invention, and

FIG. 2

is an exploded perspective view of the electromagnetic actuator in FIG.


1


. An electromagnetic actuator


1


shown in

FIG. 1

makes the information that is received via a mobile phone known to a wearer with vibration or sound.




The electromagnetic actuator


1


includes: a magnet


7


; pole pieces


9




a


and


9




b


; a coil base


10


having a vibration coil


3


mounted thereon; two leaf springs


17




a


and


17




b


for supporting the coil base


10


and a weight


11


; a magnetic yoke


31


; a case


13


for enclosing them; a cover


14


for covering one side of the case


13


; a diaphragm


23


for covering the other side of the case


13


; and a voice coil


5


secured to the diaphragm


23


and impressed with a high-frequency current, wherein the vibration coil


3


and the voice coil


5


are disposed in a gap between the pole pieces


9




a


and


9




b


and the yoke


31


; wherein the weight


11


vibrates in the vertical direction in

FIG. 1

by the application of a low-frequency current (for example, a single frequency of 150 to 170 Hz as a sensible frequency) to the vibration coil


3


; and wherein the diaphragm


23


vibrates by the application of a high-frequency current (for example, a broad-band frequency of 900 to 8000 Hz as an audio frequency) to the voice coil


5


, thereby generating sound. In this specification, while the words “upper” and “lower” are used for convenience, they do not specify upper and lower positions.




The case


13


is a resin molding and is engaged with the cover


14


at the side bottom, and three notches


14




a


of the cover


14


are fitted with three convex portions


31




a


of the yoke


31


. The cover


14


has a plurality of holes


14




b


for releasing fluctuating internal air pressure. The case


13


has the diaphragm


23


secured to the upper part thereof, supports the two leaf springs


17




a


and


17




b


at three portions on the inner circumference, and has a terminal block


13




c


for feeding current to the vibration coil


3


and the voice coil


5


. The case also has a support base


15


for supporting the magnet


7


and the pole pieces


9




a


and


9




b


at the lower center.




The magnetic yoke


31


forms a gap with the facing pole pieces


9




a


and


9




b


to form a magnetic path to the bottom of the magnet


7


. The coil base


10


has arms


10




a


extending toward the center from three portions on the circumference. The arms


10




a


pass through three notches


31




b


of the yoke


31


, to a ring of which the vibration coil


3


is secured.




The inner peripheries of the leaf springs


17




a


and


17




b


, respectively, are secured to the upper and lower parts on the outer periphery of the resin-molded coil base


10


. The inner periphery of the upper leaf spring


17




a


is further secured to the bottom of the weight


11


. The leaf springs


17




a


and


17




b


has support sections


17




a


-


s


and


17




b


-


s


at three portions on the outer periphery thereof, respectively, and are secured to the inner periphery of the case


13


together with a spring-holding member (direction regulating member)


41


made of resin. When an electromagnetic force is applied to the vibration coil


3


, the coil base


10


having the weight


11


thereon vibrates in a vertical direction. Accordingly, the notches


31




b


are each provided with a vertical space corresponding to the vibration amplitude, and the weight


11


is provided with three undercuts


11




a


at the bottom in order to avoid the collision with the leaf spring


17




a.






The resonant frequency of the vibration system obtained from the spring constant of both leaf springs


17




a


and


17




b


and the mass of the weight


11


is agreed with the frequency of low-frequency current to be applied to the vibration coil


3


. The weight


11


is formed by sintering high specific gravity powder such as tungsten.




In this embodiment, since the two leaf springs


17




a


and


17




b


are arranged close to each other (with a space of about 0.1 to 0.2 mm therebetween), the stress per one leaf spring can be decreased and close setting of spring constant is allowed by using two leaf springs of different thickness. Also, since the leaf springs


17




a


and


17




b


are supported only by the bottom of the weight


11


, the undercut


11




a


for avoiding collision is required only on one side, and thus the mass of the weight


11


can be maintained large and also the deformation of the spring for lateral impact can be decreased.




The diaphragm


23


is formed such that a thin film of a high molecular compound such as polyethylene is formed in a disc shape, and is bonded to the top periphery of the case


13


. In order to obtain flat vibration characteristics in a broad frequency band, a plurality of grooves is formed along the tangential line of the voice coil


5


on the outer periphery.




The voice coil


5


is bonded to the lower surface of the diaphragm


23


and is arranged in a gap sandwiched by the upper pole piece


9




a


and the yoke


31


. When a high-frequency current is applied, the voice coil


5


is subjected to an electromagnetic force by the action of a magnetic field of the gap. In the compact electromagnetic actuator


1


, since the natural fundamental (minimum) frequency of the diaphragm


23


is as high as about 1 kHz, the current applied to the voice coil


5


is called a high-frequency current.




A lead wire for the voice coil


5


is taken out toward the outer periphery while being in contact with the lower surface of the diaphragm


23


, and is connected to a contact


42


on a terminal block


13




c


via the upper end surface of the case


13


. Two lead wires for the vibration coil


3


are soldered to the respective inner peripheries of the leaf springs


17




a


and


17




b


through two grooves in the arm


10




a


. One of the support sections


17




a


-


s


of the leaf spring


17




a


and one of the support sections


17




b


-


s


of the leaf spring


17




b


extend in the direction of the radius as terminal sections


17




a


-


so


and


17




b


-


so


, are secured to the lower side of the terminal block


13




c


, and act as vibration contacts. Since the case


13


and the coil base


10


are resin moldings, the leaf springs


17




a


and


17




b


serving as vibration electric supply paths are electrically insulated from each other.




The upper side (for example, the north pole) of the magnet


7


is in contact with the pole piece


9




a


and the lower side (for example, the south pole) is in contact with the pole piece


9




b


. Since the voice coil


5


is disposed at the upper part of the gap and the vibration coil


3


is disposed at the lower part, a high-frequency current is supplied to the voice coil


5


to generate sound and a low-frequency current is supplied to the vibration coil


3


to generate vibration, respectively, from within a mobile phone.




When both of the high-frequency current and the low-frequency current are simultaneously applied from within the mobile phone, the voice coil


5


can generate sound irrespective of low-frequency vibration because it is positioned in a gap sandwiched by the fixed pole piece


9




a


and the fixed yoke


31


.




Subsequently, the operation of this embodiment will be described on the basis of the above-described configuration. The electromagnetic actuator


1


is assembled such that, first, the vibration coil


3


, the leaf springs


17




a


and


17




b


, and the weight


11


are secured to the coil base


10


, the lead wires for the vibration coil


3


are soldered to the leaf springs


17




a


and


17




b


, and then the pole pieces


9




a


and


9




b


are bonded to the upper surface and lower surface of the magnet


7


, respectively. Next, the convex portions


31




a


of the yoke


31


are fitted in the notches


14




a


of the cover


14


, on which the support base


15


is mounted and is fitted on the lower part of the case


13


. The fitting of the notches


14




a


and the convex portions


31




a


facilitate circumferential positioning.




The respective support sections


17




a


-


s


and


17




b


-


s


of the leaf plates


17




a


and


17




b


are bonded to the inner peripheral side surface of the case


13


along with the spring holding member


41


with the arms


10




a


of the coil base


10


passed through the notches


31




b


. Subsequently, the pole piece


9




b


is bonded onto the support base


15


; the diaphragm


23


, to which the voice coil


5


is mounted in advance, is bonded to the upper periphery of the case


13


; and at last the lead wire for the voice coil


5


is connected to the contact


42


of the terminal block


13




c.






In the electromagnetic actuator


1


, when a low-frequency current (for example, a single frequency of 150 to 170 Hz as a sensitive frequency) is applied to the vibration coil


3


from a circuit in a mobile phone, the weight


11


vibrates vertically in the drawing by the action of this low-frequency current and the magnetic field. When the weight


11


vibrates, the mobile phone fixing the case


13


vibrates to transmit information such as an incoming signal to the wearer.




When a high-frequency current (for example, a broad-band frequency of 900 to 8000 Hz as an audio frequency) is applied to the voice coil


5


, the diaphragm


23


vibrates at a high-frequency band by the action of this high-frequency current and the magnetic field. Since the diaphragm


23


is a vibration plate formed in a cone shape with a thin-film material such as polyethylene, it performs high-fidelity sonic radiation for the driving force at a high-frequency band via the voice coil


5


. When the diaphragm


23


vibrates, high-frequency sound via the mobile phone fixing the case


13


transmits information such as an incoming signal to the wearer.




In this embodiment, the voice coil


5


is positioned in the gap sandwiched between the fixed pole piece


9




a


and the yoke


31


, it can generate sound irrespective of the low-frequency vibration even when a high-frequency current and a low-frequency current are simultaneously applied, therefore causing no disadvantageous phenomenon that distortion in high-frequency sound occurs owing to low-frequency vibration, as in the conventional example of FIG.


3


.




In this embodiment, since the two leaf springs


17




a


and


17




b


are used as electric supply paths to the vibration coil


3


, reliable electric supply can be performed irrespective of the vibration amplitude of the weight


11


. Also, the outermost peripheries of the leaf springs


17




a


and


17




b


are used as contacts


17




a


-


so


and


17




b


-


so


, the reliability can be improved and the number of parts can be reduced.




Furthermore, in this embodiment, the resin-molded coil base


10


firmly connects the weight


11


with the vibration coil


3


, thus insulating electrically conductive weight


11


and the vibration coil


3


from each other and also insulating both leaf springs


17




a


and


17




b


from each other, and supporting the circumference of the vibration coil


3


. Therefore, the vibration applied to the vibration coil


3


can be transmitted to the weight


11


via the coil base


10


unchanged.




Subsequently, while other embodiments will be described, elements similar to those described above are given the same reference numerals and descriptions thereof will be omitted.





FIG. 3

is a sectional view of an electromagnetic actuator according to a second embodiment. In the second embodiment, as shown in

FIG. 3

, one pole piece


9


is secured on the top of the magnet


7


and forms a gap between it and the yoke


31


, in which the voice coil


5


and the vibration coil


3


are concentrically disposed. Also, the yoke


31


is secured on the cover


14


and the lower side (for example, the south pole) is bonded to the bottom of the yoke


31


. A central yoke


14




c


is fitted in the central yoke of the cover


14


and passes through the central yokes of the magnet


7


and the pole piece


9


.




A leaf spring


17


is disposed between the bottom of the coil base


10


and the side of the case


13


, as in FIG.


1


. The coil base


10


secures (bonds) the vibration coil


3


on the arms


10




a


extending toward the center, and the arms


10




a


pass through the notches


31




b


. The coil base


10


is configured such that the arms


10




a


extend upward to dispose the vibration coil


3


in the gap shown in FIG.


3


.




The voice coil


5


is secured directly to the diaphragm


23


, and the circumferential space of the gap is larger than that of FIG.


1


. Since there is no need to provide the support base


15


, the thickness (the distance between the north pole and the south pole) of the magnet


7


can be increased.




From within a mobile phone, when a high-frequency current is supplied from the terminal block


13




c


disposed on the side of the case


13


, the diaphragm


23


vibrates to generate sound, and when a low-frequency current is supplied to the vibration coil


3


, the weight


11


vibrates to notify the wearer of incoming information.




Accordingly, also in this second embodiment, the voice coil


5


is positioned in the gap sandwiched by the fixed pole piece


9


and the magnetic yoke


31


, and thus even when a high-frequency current and a low-frequency current are simultaneously applied, no disadvantageous phenomenon of causing distortion in high-frequency sound occurs.




Also, in this embodiment as well, since the leaf spring


17


is composed of two leaf springs arranged close to each other and supports only the bottom of the weight


11


, strong vibration can be obtained. Also, it works as an electric supply path to the vibration coil


3


, improving reliability and achieving downsizing. Furthermore, the bottoms of the cover


14


and the yoke


31


are assembled such that they are fit to each other with the notches while positioning, and the resin-molded coil base


10


reliably insulates both leaf springs from each other.




In this embodiment, since only one gap is formed, leakage flux can be decreased and also the thickness of the magnet


7


can be increased. Also, the central yoke


14




c


allows assembly in which radial positional accuracy is maintained.





FIG. 4

is a sectional view of an electromagnetic actuator according to a third embodiment. In the third embodiment, as shown in

FIG. 4

, the ring-shaped magnet


7


and the ring-shaped pole piece


9


are disposed between the voice coil


5


and the vibration coil


3


, and the voice coil


5


is disposed in a gap inside the ring-shaped magnet


7


and the vibration coil


3


is disposed in a gap outside thereof.




In the outer gap, the pole piece


9


and the ring-shaped yoke


31


face each other with the vibration coil


3


sandwiched therebetween. The case


13


is made of a magnetic material, the outer peripheral upper end of which is secured (bonded) to the outer periphery of the yoke


31


, and the lower side (for example, the south pole) of the magnet


7


is bonded to the bottom of the case


13


. Accordingly, a magnetic path is formed from the upper side (for example, the north pole) of the magnet


7


through the pole piece


9


, the outer gap, the yoke


31


, and the case


13


, to the lower side of the magnet


7


.




In the inner gap, the magnetic case


13


is provided with a central yoke


13




a


projecting therefrom, and a magnetic path is similarly formed from the pole piece


9


to the lower side of the magnet


7


through the central yoke


13




a.






The ring-shaped weight


11


has a support section


11




b


extending from the lower part thereof toward the center, on which the vibration coil


3


is bonded. The leaf spring


17




a


is interposed between the lower surface of the weight


11


and the bottom of the case


13


, and the leaf spring


17




b


is interposed between the upper surface of the weight


11


and the lower surface of the yoke


31


, wherein the leaf springs


17




a


and


17




b


are compressed from a natural position to support the weight


11


by sandwiching it from top and bottom.




A direction regulating member


41


is secured (bonded) to the bottom of the case


13


and is disposed along the inner periphery of the support section


11




b


of the weight


11


to regulate the motion of the weight


11


only in the vertical direction. When a high-frequency current is supplied from a mobile phone to the voice coil


5


, the diaphragm


23


vibrates to generate sound, and when a low-frequency current is supplied to the vibration coil


3


, the weight


11


vibrates vertically to notify the wearer of incoming information.




Accordingly, in this third embodiment as well, the voice coil


5


is positioned in the inner gap sandwiched by the fixed pole piece


9


and the central yoke


13




a


, and thus even when the high-frequency current and the low-frequency current are simultaneously applied, no disadvantageous phenomenon of causing distortion in high-frequency sound occurs.




In this embodiment, since the circumferences of the yoke


31


and the central yoke


13




a


face the gap without a notch, leakage flux can be reduced. Furthermore, in this embodiment, since the magnetic case


13


is used for forming a magnetic path, the structure can be simplified. In addition, since the weight


11


is large in diameter, the mass of the vibration member is increased, thus increasing the vibration.





FIG. 5

is a sectional view of an electromagnetic actuator according to a fourth embodiment. In the forth embodiment, as shown in

FIG. 5

, the voice coil


5


is disposed on the outer periphery side of the pole piece


9


and the magnet


7


. On the inner periphery side is disposed the yoke


31


, the weight


11


, and the direction regulating member


41


with the vibration coil


3


sandwiched therebetween. The yoke


31


is bent toward the center above the inner gap, and is secured (bonded) to the magnetic direction-regulating member


41


to form a magnetic path. A peripheral yoke


13




b


of the case


13


faces the pole piece


9


to form an outer gap therebetween.




The upper and lower leaf springs


17




b


and


17




a


, respectively, are interposed between the yoke


31


and the weight


11


, and the weight


11


and the bottom of the case


13


, as in FIG.


4


. The weight


11


has the vibration coil


3


secured (bonded) onto the support section


11




b


extending therefrom toward the outer periphery. In other words, in the configuration of

FIG. 5

, in principle, the center and the outer periphery are reversed to FIG.


4


.




Therefore, also in this four embodiment, the voice coil


5


is positioned in the outer gap sandwiched by the fixed pole piece


9


and the peripheral yoke


13




b


of the magnetic case


13


, and thus, even when a high-frequency current and a low-frequency current are simultaneously applied, no phenomenon of generating distortion in high-frequency sound occurs.




In this embodiment, the direction regulating member


41


is made of a magnetic material, the top of which is in contact with the yoke


31


, and the bottom of which is in contact with the bottom of the case


13


to thereby form a magnetic path, and works as a shaft for the weight


11


. Therefore, the weight


11


can be slid in the axial direction of the direction regulating member


41


. Providing the direction regulating member


41


increases shock resistance and regulates the vibrating direction of the weight


11


to an axial direction.




In this embodiment too, since the circumferences of the yoke


31


and the peripheral yoke


13




b


face the gap, leakage flux can be reduced, and since the case


13


is made of a magnetic material, the structure can be simplified.




Furthermore, in this embodiment, since the voice coil


5


can be increased in diameter, the driving radius for the diaphragm


23


can be increased, and thus the frequency band of sound generation can be increased.




According to the present invention, high-frequency sound can be generated without distortion even during low-frequency vibration.




According to the present invention, similar advantages to that of the above invention can be provided and also the interference between the coils can be decreased.




According to the present invention, similar advantages to that of the above invention can be provided and also leakage flux can be decreased.




According to the present invention, similar advantages to that of either of the above inventions can be provided and also stable and large vibration can be obtained.




According to the present invention, similar advantages to that of the above invention can be provided and also downsizing can be achieved.




According to the present invention, similar advantages to that of the above invention can be provided; reliability can be improved; and downsizing can be achieved.




According to the present invention, similar advantages to that of the above invention can be provided and also the reliability of insulation can be improved.




According to the present invention, sound generation can be performed without the influence of vibration; leakage flux can be decreased; and larger vibration can be obtained.




According to the present invention, sound generation can be performed without the influence of vibration; leakage flux can be increased, and the frequency band of sound generation can be increased.




According to the present invention, similar advantages to that of either of the above inventions can be provided and also the shock resistance of the structure can be improved.




According to the present invention, similar advantages to that of either of the above inventions can be provided and also larger vibration can be obtained.



Claims
  • 1. An electromagnetic actuator comprising: (a) a magnet; (b) a pole piece mounted on the magnet; (c) a yoke facing the pole piece; (d) a coil base having a vibration coil facing the pole piece mounted thereon; (e) a leaf spring supporting the coil base; (f) a weight disposed around the periphery of the yoke and supported by the leaf spring, said weight vibrating responsive to excitation of the vibration coil; (g) a voice coil facing the pole piece; (h) a case enclosing (a) through (g); (i) a cover covering one side of the case; and (j) a diaphragm which vibrates responsive to excitation of the voice coil, whereinthe arms of the coil base are inserted through notches formed in the yoke, the vibration coil and the voice coil being disposed in a gap between the pole piece and a face of the yoke.
  • 2. The electromagnetic actuator according to claim 1, whereinthe pole piece is formed of two pieces mounted on opposing sides of the magnet; the vibration coil is disposed within the gap at one end of the gap; and the voice coil is disposed within the gap at another end of the gap.
  • 3. The electromagnetic actuator according to claim 1,wherein the vibration coil and the voice coil are concentrically disposed in the gap.
  • 4. The electromagnetic actuator according to claim 1, wherein two leaf springs support only one side of the weight.
  • 5. The electromagnetic actuator according to claim 1, wherein the cover and the yoke are provided with fan-shaped notches and projections which are fitted to each other.
  • 6. The electromagnetic actuator according to claim 4, wherein the two leaf springs are used as electric supply terminals.
  • 7. The electromagnetic actuator according to claim 6, wherein the coil base is a resin molding and insulates the two leaf springs from each other.
  • 8. The electromagnetic actuator according to claim 1, wherein the weight is a molding produced by sintering high-specific gravity powder.
  • 9. The electromagnetic actuator according to claim 1 wherein the diaphragm closes a second side of the case, opposite the cover.
  • 10. An electromagnetic actuator comprising: (a) a magnet; (b) a pole piece mounted on the magnet; (c) a central yoke facing the pole piece and defining an inner gap therebetween; (d) a voice coil mounted within the inner gap; (e) an outer yoke facing the pole piece and defining an outer gap therebetween; (t) a vibration coil mounted within the outer gap; (g) a weight which vibrates responsive to excitation of the vibration coil; (h) a leaf spring supporting said weight; (i) a case enclosing (a) through (h); and (j) a diaphragm which vibrates responsive to excitation of the voice coil, whereina first magnetic circuit is formed from the pole piece toward the center via the central yoke and the case with the inner gap therebetween; and a second magnetic circuit is formed from the pole piece toward the outer periphery via the outer yoke and the case with the outer gap therebetween.
  • 11. The electromagnetic actuator according to claim 10, wherein a direction regulating member is provided along the inner periphery of the weight to regulate the direction of vibration of the weight.
  • 12. The electromagnetic actuator according to claim 10, wherein the diaphragm closes one side of the case.
  • 13. An electromagnetic actuator comprising: (a) a magnet; (b) a pole piece mounted on the magnet; (c) a peripheral yoke facing the pole piece around the outer periphery of the pole piece and defining an outer gap therebetween; (d) a voice coil facing the pole piece and mounted within the outer gap; (e) a center yoke facing an inner peripheral surface of the pole piece and defining an inner gap therebetween; (f) a vibration coil facing the pole piece and mounted within the inner gap; (g) a weight which vibrates responsive to excitation of the vibration coil; (h) a leaf spring supporting the weight; (i) a case supporting the magnet and enclosing (a) through (h); and (j) a diaphragm which vibrates responsive to excitation of the voice coil, whereina first magnetic circuit is formed from the pole piece toward the outer periphery via the peripheral yoke and the case with the outer gap sandwiched therebetween; and a second magnetic circuit is formed from the pole piece toward the center via the center yoke and the case with the inner gap sandwiched therebetween.
  • 14. The electromagnetic actuator according to claim 13, wherein a direction regulating member is provided along the inner periphery of the weight to regulate the direction of vibration of the weight.
  • 15. The electromagnetic actuator according to claim 13, wherein the diaphragm closes one side of the case.
US Referenced Citations (1)
Number Name Date Kind
4427845 Yoshida Jan 1984 A