Patent Application
20180158635
The present invention relates to an electromagnetic contactor configured to open and close a current path.
Some electromagnetic contactors configured to open and close a current path include a main contact mechanism, which turns on and cuts off a high current, and an auxiliary contact mechanism, which coordinates with a behavior of the main contact mechanism. For example, an electromagnetic contactor including these main contact mechanism and auxiliary contact mechanism as described in PLT 1 has been conventionally known.
The electromagnetic contactor described in PLT 1 includes a pair of main-contact-side fixed contacts, a main contact mechanism including a main-contact-side movable contact, which is contactable to/separable from these pair of main-contact-side fixed contacts, an auxiliary contact mechanism, which coordinates with the main-contact-side movable contact, and an electromagnet unit, which drives the main-contact-side movable contact in the main contact mechanism. The electromagnet unit includes a movable plunger, which is coupled to the main-contact-side movable contact with a coupling shaft, and an excitation coil, which generates an exciting force at the electromagnet unit through excitation to drive the movable plunger.
A housing chamber airtightly seals the main contact mechanism, the auxiliary contact mechanism, and the movable plunger and the coupling shaft of the electromagnet unit as movable portions. The housing chamber internally seals gas for arc extinction for efficient extinction of the arc.
PTL 1: U.S. Pat. No. 7,944,333
The electromagnetic contactor including the main contact mechanism and the auxiliary contact mechanism as described in PLT 1 possibly includes a partition wall between the main contact mechanism and the auxiliary contact mechanism in the airtightly sealed housing chamber to cut off the arc generated at the main contact.
However, a through-hole or a similar member to cause the above-described coupling shaft or a similar member to pass through is provided on the partition wall between the main contact mechanism and the auxiliary contact mechanism; therefore, a main contact mechanism housing chamber and an auxiliary contact mechanism housing chamber cannot be completely partitioned. In view of this, an invasion of a foreign matter inside the main contact mechanism housing chamber into the auxiliary contact mechanism housing chamber passing through the through-hole on the partition wall or conversely, an invasion of a foreign matter inside the auxiliary contact mechanism housing chamber into the main contact mechanism housing chamber passing through the through-hole on the partition wall cannot be appropriately prevented.
Especially, this causes a problem that the foreign matter (such as shavings generated by sliding) generated in the main contact mechanism invades the inside of the auxiliary contact mechanism housing chamber and the foreign matter attaches to an auxiliary contact portion, resulting in a conduction failure.
Therefore, the present invention has been made to solve the above-described problems. The object of the present invention is to provide an electromagnetic contactor that can appropriately prevent a foreign matter from invading an auxiliary contact mechanism housing chamber from a main contact mechanism housing chamber via a through-hole on a partition wall; and a foreign matter from invading the main contact mechanism housing chamber from the auxiliary contact mechanism housing chamber via the through-hole on the partition wall.
To achieve the object, the gist of an electromagnetic contactor according to one aspect of the present invention includes a main contact mechanism housing chamber, an auxiliary contact mechanism housing chamber, and an electromagnet unit. The main contact mechanism housing chamber houses a main contact mechanism including a pair of main-contact-side fixed contacts and a main-contact-side movable contact. The main-contact-side movable contact is contactable to/separable from the pair of main-contact-side fixed contacts. The auxiliary contact mechanism housing chamber houses an auxiliary contact mechanism including a plurality of pairs of auxiliary-contact-side fixed contacts, a plurality of auxiliary-contact-side movable contacts, and an auxiliary movable contact support member. The plurality of auxiliary-contact-side movable contacts are contactable to/separable from the plurality of pairs of auxiliary-contact-side fixed contacts. The auxiliary movable contact support member supports the auxiliary-contact-side movable contacts. The electromagnet unit includes a movable plunger and a magnetic yoke. The movable plunger is coupled to the main-contact-side movable contact and the auxiliary movable contact support member via a coupling shaft. The magnetic yoke houses the movable plunger. The main contact mechanism housing chamber and the auxiliary contact mechanism housing chamber are partitioned by a partition wall. The partition wall has a through-hole through which the coupling shaft is inserted. A foreign matter invasion prevention mechanism is provided at a peripheral area of the through-hole.
An electromagnetic contactor according to the present invention can appropriately prevent a foreign matter from invading an auxiliary contact mechanism housing chamber from a main contact mechanism housing chamber via a through-hole on a partition wall; and a foreign matter from invading the main contact mechanism housing chamber from the auxiliary contact mechanism housing chamber via the through-hole on the partition wall.
The following describes embodiments of the present invention with reference to the drawings.
The main contact mechanism 2 is located in a square tube 6 made of a ceramic constituting the housing chamber 5. The square tube 6 is obstructed with a top plate on the top side and is open on the lower side. The lower end of the square tube 6 is airtightly joined to a metallic joining member 7 constituting the housing chamber 5, and the lower end of the joining member 7 is joined to a top surface of an upper magnetic yoke 8, which will be described later, with a seal. An insulating partition wall 10 is disposed between the main contact mechanism 2 and the auxiliary contact mechanism 4 and at the lower end surface of the square tube 6. A main contact mechanism housing chamber A is formed on the upper side partitioned by the partition wall 10, and an auxiliary contact mechanism housing chamber B is formed on the lower side. The partition wall 10 is installed to mainly for the purpose of cutting off arc generated in the main contact mechanism 2.
The main contact mechanism 2 includes a pair of main-contact-side fixed contacts 21 and 22, which are housed in the main contact mechanism housing chamber A and fixed to the top plate of the square tube 6, and the main-contact-side movable contact 23, which is located connectable to/separable form the pair of main-contact-side fixed contacts 21 and 22. The main-contact-side fixed contacts 21 and 22 are made of a conductive metallic material and fixed to the top plate of the square tube 6 separated in a predetermined interval in a right-left direction in
The main-contact-side movable contact 23 is made of a conductive metal and is a conductive plate long in the right-left direction in
The coupling shaft 34 is inserted through a through-hole 10a formed at the center of the partition wall 10, an auxiliary movable contact support member 45 described later is fixed to an approximately center of the coupling shaft 34 in the vertical direction, and the coupling shaft 34 is coupled to the movable plunger 33 at the lower end.
In a release state, contact portions formed on both ends of the main-contact-side movable contact 23 are separate from respective contact portions of the pair of main-contact-side fixed contacts 21 and 22 with a predetermined interval downward. In an input state, the main-contact-side movable contact 23 moves upward and the contact portions formed on both ends contact the respective contact portions of the pair of main-contact-side fixed contacts 21 and 22 by a predetermined contact force from the contact spring 24.
The auxiliary contact mechanism 4 includes a plurality of pairs of (two pairs in this embodiment) auxiliary-contact-side fixed contacts 41 and 42 and a plurality of (two in this embodiment) auxiliary-contact-side movable contacts 43, which are contactable to/separable from the plurality of pairs of the auxiliary-contact-side fixed contacts 41 and 42 housed in the auxiliary contact mechanism housing chamber B. This auxiliary contact mechanism 4 is used to, for example, detect the open/close state of the main contact mechanism 2 and detect a welding state of the main-contact-side movable contact 23 to the main-contact-side fixed contacts 21 and 22 in the main contact mechanism 2.
Here, the plurality of pairs of the auxiliary-contact-side fixed contacts 41 and 42 are fixed to an insulating auxiliary fixed contact support member 44. As illustrated in
As illustrated in
Here, the respective pairs of auxiliary-contact-side fixed contacts 41 and 42 and the respective auxiliary-contact-side movable contacts 43 constitute a-contacts (normally open contacts). In the release state of the main-contact-side movable contact 23, contact portions formed on both ends of the auxiliary-contact-side movable contacts 43 are separate from respective contact portions of the pair of auxiliary-contact-side fixed contacts 41 and 42 with a predetermined interval downward. In the input state of the main-contact-side movable contact 23, the auxiliary-contact-side movable contacts 43 move upward and the contact portions formed on both ends contact the respective contact portions of the pair of the auxiliary-contact-side fixed contacts 41 and 42 by a predetermined contact force from the urging spring 50.
The respective pairs of auxiliary-contact-side fixed contacts 41 and 42 and auxiliary-contact-side movable contacts 43 may be configured as b-contacts (normally closed contacts). The auxiliary-contact-side fixed contacts 41 and 42 and the auxiliary-contact-side movable contact 43 at the one side may be configured as the a-contacts and the auxiliary-contact-side fixed contacts 41 and 42 and the auxiliary-contact-side movable contact 43 at the other side may be configured as the b-contacts.
Next, the electromagnet unit 3 includes the movable plunger 33 and an excitation coil 32, which drives the movable plunger 33. The movable plunger 33 is fixed to the lower end of the coupling shaft 34 and moves the main-contact-side movable contact 23 and the auxiliary-contact-side movable contacts 43 upward through excitation.
As illustrated in
A cap 9 in a shape of a cylinder with a closed bottom is joined to the center of the lower surface of the upper magnetic yoke 8 with a seal so as to surround the through-hole 8a. The cap 9 forms a movable plunger housing chamber C, which is partitioned from the auxiliary contact mechanism housing chamber B by the plate-shaped upper magnetic yoke 8. This movable plunger housing chamber C internally houses the movable plunger 33 where the coupling shaft 34 is inserted through the through-hole 8a and the through-hole 44d on the coupling plate 44c. Therefore, the square tube 6, the joining member 7, the upper magnetic yoke 8, and the cap 9 constitute the housing chamber 5 to airtightly seal the main contact mechanism 2, the auxiliary contact mechanism 4, the coupling shaft 34, and the movable plunger 33. The housing chamber 5 internally seals gas for extinction of arc.
The movable plunger 33 has a returned spring housing depressed portion 33a depressing downward from the top end surface. A return spring 35 that causes the movable plunger 33 to urge downward between the return spring 35 and the lower surface of the upper magnetic yoke 8 is disposed at the returned spring housing depressed portion 33a.
The excitation coil 32 is located on the bottom plate of the lower magnetic yoke 31 and at the peripheral area of the cap 9.
In the electromagnetic contactor 1 thus configured, a foreign matter is possibly generated in the main contact mechanism 2 in association with the opening behavior and the closing behavior of the main-contact-side movable contact 23 in the main contact mechanism 2. For example, generation of an arc generates metal powders, and shavings are generated when the main-contact-side movable contact 23 slides to the coupling shaft 34. This foreign matter possibly passes through the through-hole 10a on the partition wall 10 from the inside of the main contact mechanism housing chamber A and invades the inside of the auxiliary contact mechanism housing chamber B. Conversely, the foreign matter possibly passes through the through-hole 10a on the partition wall 10 from the inside of the auxiliary contact mechanism housing chamber B and invades the inside of the main contact mechanism housing chamber A. With the case of an insulating foreign matter, an attachment of the foreign matter to the contact portion of the auxiliary contact mechanism 4 and the contact portion of the main contact mechanism 2 results in poor conduction.
Further, the foreign matter inside the auxiliary contact mechanism housing chamber B possibly passes through the through-hole 44d on the coupling plate (the electromagnet-unit-side partition wall) 44c and the through-hole 8a on the upper magnetic yoke 8 from the inside of the auxiliary contact mechanism housing chamber B and invades the inside of the movable plunger housing chamber C. Conversely, the foreign matter inside the movable plunger housing chamber C possibly passes through the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c and invades the inside of the auxiliary contact mechanism housing chamber B. With the case of a foreign matter made of a metal material, an attachment of the foreign matter to an armature surface of the movable plunger 33 results in a behavior failure.
In view of this, a foreign matter invasion prevention mechanism 60 is disposed at the peripheral area of the through-hole 10a on the partition wall 10.
An electromagnet-unit-side foreign matter invasion prevention mechanism 70 is disposed at the peripheral area of the through-hole 44d on the coupling plate (the electromagnet-unit-side partition wall) 44c.
Here, as illustrated in
As illustrated in
As illustrated in
Molding the insertion portion 61, the collar 62, and the electromagnet-unit-side collar 71 with an insulating synthetic resin integrally forms the auxiliary movable contact support member 45 with the auxiliary movable contact support 46.
The following describes behaviors of the electromagnetic contactor 1 according to the first embodiment.
Now, assume that the one main-contact-side fixed contact 21 is, for example, coupled to an electric power supply source supplying a large current and the other main-contact-side fixed contact 22 is coupled to a load device.
In this state, as illustrated in
In this release state, the return spring 35 urges the movable plunger 33 in a downward direction separating from the upper magnetic yoke 8. In view of this, the main-contact-side movable contact 23 in the main contact mechanism 2 coupled to the movable plunger 33 via the coupling shaft 34 separates downward from the pair of main-contact-side fixed contacts 21 and 22 by a predetermined distance. In view of this, the current path between the pair of main-contact-side fixed contacts 21 and 22 is cut off and the main contact mechanism 2 is open.
From this release state, energizing the excitation coil 32 in the electromagnet unit 3 generates the exciting force at this electromagnet unit 3. As illustrated in
When the movable plunger 33 thus moves up, the main-contact-side movable contact 23, which is coupled to the movable plunger 33 via the coupling shaft 34, also moves up, and the main-contact-side movable contact 23 in the main contact mechanism 2 contacts the pair of main-contact-side fixed contacts 21 and 22 by a contact pressure from the contact spring 24.
In view of this, the large current from the electric power supply source is supplied to the load device through the one main-contact-side fixed contact 21, the main-contact-side movable contact 23, and the other main-contact-side fixed contact 22; and the main contact mechanism 2 is closed.
When the main contact mechanism 2 enters the close state from the open state, the auxiliary-contact-side movable contacts 43 in the auxiliary contact mechanism 4 contact the respective pairs of the auxiliary-contact-side fixed contacts 41 and 42. Thus, the current flows between the respective pairs of the main-contact-side fixed contacts 21 and 22.
To cut off the current supply to the load device in the close state of the main contact mechanism 2, the energization of the electromagnet unit 3 to the excitation coil 32 is stopped.
Stopping the energization to the excitation coil 32 runs out of the exciting force to move the movable plunger 33 upward by the electromagnet unit 3; therefore, the movable plunger 33 moves down by the urging force from the return spring 35.
When this movable plunger 33 moves down, the main-contact-side movable contact 23 coupled via the coupling shaft 34 moves down. When the contact spring 24 provides the contact pressure according to this behavior, the main-contact-side movable contact 23 contacts a pair of the main-contact-side fixed contacts 21 and 22. Afterwards, when the contact pressure by the contact spring 24 disappears, the main-contact-side movable contact 23 enters a contact parting start state in which the main-contact-side movable contact 23 separates from the pair of the main-contact-side fixed contacts 21 and 22 downward.
In such contact parting start state, an arc is generated between both contact portions of the main-contact-side movable contact 23 and the contact portions of the pair of the main-contact-side fixed contacts 21 and 22, thus continuing the conductive state of the current by the arc. This arc is extinguished by an extinction device (not illustrated).
Terminating the release behavior of the movable plunger 33 terminates the contact parting.
Here, the foreign matter is possibly generated in the main contact mechanism 2 in association with the opening behavior and the closing behavior of the main-contact-side movable contact 23 in the main contact mechanism 2. For example, generation of an arc generates metal powders, and shavings are generated when the main-contact-side movable contact 23 slides to the coupling shaft 34. When this foreign matter attempts to invade the auxiliary contact mechanism housing chamber B from the main contact mechanism housing chamber A via the through-hole 10a on the partition wall 10, the foreign matter invasion prevention mechanism 60 prevents the invasion.
To describe specifically, since the insertion portion 61 of the foreign matter invasion prevention mechanism 60 enters into the through-hole 10a on the partition wall (as illustrated in
Nonetheless, there is a foreign matter that passes through the clearance between the insertion portion 61 and the through-hole 10a and invades the auxiliary contact mechanism housing chamber B. This foreign matter rides on the collar 62, which projects outward perpendicular to the direction that the coupling shaft 34 extends from the insertion portion 61 in the auxiliary contact mechanism housing chamber B, and is captured by the collar 62. This ensures effectively blocking the attachment of the foreign matter to the auxiliary-contact-side movable contacts 43 and the auxiliary-contact-side fixed contacts 41 and 42, which are supported by the auxiliary movable contact support 46 positioned downward with respect to the collar 62.
Therefore, the foreign matter does not attach to the contact portion of the auxiliary contact mechanism 4 and does not cause the conduction failure.
Since the collar 62 also captures the foreign matter invading the inside of the main contact mechanism housing chamber A from the inside of the auxiliary contact mechanism housing chamber B via the through-hole 10a, the attachment of the foreign matter to the main-contact-side movable contact 23 and the main-contact-side fixed contacts 21 and 22 can be effectively blocked.
The electromagnet-unit-side foreign matter invasion prevention mechanism 70 prevents the foreign matter from invading the inside of the movable plunger housing chamber C from the inside of the auxiliary contact mechanism housing chamber B passing through the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8.
To describe specifically, the electromagnet-unit-side collar 71 blocks the advance of the foreign matter invading the inside of the movable plunger housing chamber C from the inside of the auxiliary contact mechanism housing chamber B passing through the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8. This ensures blocking the invasion of the foreign matter to the inside of the movable plunger housing chamber C. This ensures blocking the attachment of the foreign matter to the armature surface of the movable plunger 33, thereby allowing avoiding the cause of the behavior failure.
Conversely, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 prevents the advance of the foreign matter invading the inside of the auxiliary contact mechanism housing chamber B from the inside of the movable plunger housing chamber C passing through the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c. Specifically, the electromagnet-unit-side collar 71 captures the foreign matter.
While the electromagnetic contactor 1 according to the first embodiment includes the main contact mechanism housing chamber A, the auxiliary contact mechanism housing chamber B, and the movable plunger housing chamber C in the order from the upper side to the lower side in the vertical direction, the electromagnetic contactor 1 may be laterally installed such that the main contact mechanism housing chamber A, the auxiliary contact mechanism housing chamber B, and the movable plunger housing chamber C face the horizontal direction.
In this case as well, the foreign matter invasion prevention mechanism 60 can prevent the foreign matter from invading the auxiliary contact mechanism housing chamber B from the main contact mechanism housing chamber A via the through-hole 10a; and can prevent the foreign matter from invading the main contact mechanism housing chamber A from the auxiliary contact mechanism housing chamber B via the through-hole 10a.
In this case as well, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 can prevent the foreign matter from invading the movable plunger housing chamber C from the auxiliary contact mechanism housing chamber B via the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8; and can prevent the foreign matter from invading the auxiliary contact mechanism housing chamber B from the movable plunger housing chamber C via the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c.
The following describes an electromagnetic contactor according to the second embodiment of the present invention with reference to
While the electromagnetic contactor according to the second embodiment of the present invention has a basic structure similar to the electromagnetic contactor 1 according to the first embodiment illustrated in
That is, similar to the electromagnetic contactor 1 according to the first embodiment, the foreign matter invasion prevention mechanism 60 in the electromagnetic contactor 1 according to the second embodiment includes the cylindrical-shaped insertion portion 61. The insertion portion 61 is disposed at the top surface of the auxiliary movable contact support 46 of the auxiliary movable contact support member 45 and enters into the through-hole 10a on the partition wall 10. The foreign matter invasion prevention mechanism 60 includes the circular plate-shaped collar 62. The collar 62 projects outward (the horizontal direction) perpendicular to the direction in which the coupling shaft 34 extends from the insertion portion 61 in the auxiliary contact mechanism housing chamber B.
However, different from the electromagnetic contactor 1 according to the first embodiment, the foreign matter invasion prevention mechanism 60 includes an annular-shaped outer edge 63, which projects from the outer peripheral edge of the circular plate-shaped collar 62 to the partition wall 10 in the direction that the coupling shaft 34 extends (the upward direction), and an annular-shaped depressed portion 63a between the outer edge 63 and the insertion portion 61.
Here, the collar 62 has a radius smaller than the radius of the collar 62 in the electromagnetic contactor 1 according to the first embodiment. Additionally, a position of the collar 62 in the vertical direction is displaced slightly downward with respect to the position of the collar 62 in the vertical direction in the electromagnetic contactor 1 according to the first embodiment.
The outer edge 63 has a height by which a sufficient clearance is generated between the outer edge 63 and the partition wall 10 in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open. Additionally, the outer edge 63 has the height by which a slight clearance is generated between the outer edge 63 and the partition wall 10 in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed.
Similar to the electromagnetic contactor 1 according to the first embodiment, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 in the electromagnetic contactor 1 according to the second embodiment includes the circular plate-shaped electromagnet-unit-side collar 71. The electromagnet-unit-side collar 71 projects outward (the horizontal direction) perpendicular to the direction in which the coupling shaft 34 extends from the lower end of the auxiliary movable contact support 46 of the auxiliary movable contact support member 45 in the auxiliary contact mechanism housing chamber B.
However, different from the electromagnetic contactor 1 according to the first embodiment, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 in the electromagnetic contactor 1 according to the second embodiment includes an annular-shaped electromagnet-unit-side outer edge 72, which projects from the outer peripheral edge of the circular plate-shaped electromagnet-unit-side collar 71 to the coupling plate (the electromagnet-unit-side partition wall) 44c in the direction that the coupling shaft 34 extends (the downward direction). Accordingly, an annular-shaped depressed portion 72a is formed at the inside of the electromagnet-unit-side outer edge 72 and outside of the coupling shaft 34.
Here, the electromagnet-unit-side collar 71 has a radius smaller than the radius of the electromagnet-unit-side collar 71 in the electromagnetic contactor 1 according to the first embodiment. Additionally, a position of the electromagnet-unit-side collar 71 in the vertical direction is displaced slightly upward with respect to the position of the electromagnet-unit-side collar 71 in the vertical direction in the electromagnetic contactor 1 according to the first embodiment.
The electromagnet-unit-side outer edge 72 has the height by which a slight clearance is generated between the electromagnet-unit-side outer edge 72 and the coupling plate 44c in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open. Additionally, the electromagnet-unit-side outer edge 72 has the height by which a sufficient clearance is generated between the electromagnet-unit-side outer edge 72 and the coupling plate 44c in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed.
Molding the insertion portion 61, the collar 62, the outer edge 63, the electromagnet-unit-side collar 71, and the electromagnet-unit-side outer edge 72 with an insulating synthetic resin integrally forms the auxiliary movable contact support member 45 with the auxiliary movable contact support 46.
The following describes an action of the electromagnetic contactor 1 according to the second embodiment thus configured with reference to
As illustrated in
Further, the foreign matter F inside the auxiliary contact mechanism housing chamber B possibly passes through the through-hole 44d on the coupling plate (the electromagnet-unit-side partition wall) 44c and the through-hole 8a on the upper magnetic yoke 8 from the inside of the auxiliary contact mechanism housing chamber B and invades the inside of the movable plunger housing chamber C. Conversely, the foreign matter F inside the movable plunger housing chamber C possibly passes through the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c and invades the inside of the auxiliary contact mechanism housing chamber B.
Here, when this foreign matter F attempts to invade the auxiliary contact mechanism housing chamber B from the main contact mechanism housing chamber A via the through-hole 10a on the partition wall 10, the foreign matter invasion prevention mechanism 60 prevents the invasion.
To describe specifically, since the insertion portion 61 of the foreign matter invasion prevention mechanism 60 enters into the through-hole 10a on the partition wall, the insertion portion 61 first blocks the invasion of the foreign matter F to the auxiliary contact mechanism housing chamber B passing through the through-hole 10a. Nonetheless, as illustrated in
While the electromagnetic contactor 1 according to the first embodiment captures the foreign matter by the flat plate-shaped collar 62, the electromagnetic contactor 1 according to the second embodiment can capture the foreign matter by the depressed portion 63a, thereby ensuring improving a capture ability of the foreign matter.
Since the depressed portion 63a also captures the foreign matter F invading the inside of the main contact mechanism housing chamber A from the inside of the auxiliary contact mechanism housing chamber B via the through-hole 10a, the attachment of the foreign matter to the main-contact-side movable contact 23 and the main-contact-side fixed contacts 21 and 22 can be further effectively blocked.
The electromagnet-unit-side foreign matter invasion prevention mechanism 70 prevents the foreign matter F from invading the inside of the movable plunger housing chamber C from the inside of the auxiliary contact mechanism housing chamber B passing through the through-hole 44d on the coupling plate (the electromagnet-unit-side partition wall) 44c and the through-hole 8a on the upper magnetic yoke 8.
To describe specifically, the electromagnet-unit-side outer edge 72 blocks the advance of the foreign matter F invading the inside of the movable plunger housing chamber C from the inside of the auxiliary contact mechanism housing chamber B passing through the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8 before the foreign matter F reaching the through-hole 44d. Additionally, even if the foreign matter F advances, the depressed portion 72a internally captures the foreign matter F. This ensures blocking the invasion of the foreign matter F to the inside of the movable plunger housing chamber C.
Conversely, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 blocks the invasion of the foreign matter F invading the inside of the auxiliary contact mechanism housing chamber B from the inside of the movable plunger housing chamber C passing through the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c. Specifically, the depressed portion 72a, which is formed between the electromagnet-unit-side outer edge 72 and the coupling shaft 34, captures the foreign matter F.
With the electromagnetic contactor 1 according to the second embodiment as well, the electromagnetic contactor 1 may be laterally installed such that the main contact mechanism housing chamber A, the auxiliary contact mechanism housing chamber B, and the movable plunger housing chamber C face the horizontal direction.
In this case as well, the foreign matter invasion prevention mechanism 60 can prevent the foreign matter from invading the auxiliary contact mechanism housing chamber B from the main contact mechanism housing chamber A via the through-hole 10a; and can prevent the foreign matter from invading the main contact mechanism housing chamber A from the auxiliary contact mechanism housing chamber B via the through-hole 10a.
In this case as well, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 can prevent the foreign matter from invading the movable plunger housing chamber C from the auxiliary contact mechanism housing chamber B via the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8; and can prevent the foreign matter from invading the auxiliary contact mechanism housing chamber B from the movable plunger housing chamber C via the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c.
The following describes an electromagnetic contactor according to the third embodiment of the present invention with reference to
While the electromagnetic contactor according to the third embodiment of the present invention has a basic structure similar to the electromagnetic contactor 1 according to the first embodiment illustrated in
That is, similar to the electromagnetic contactor 1 according to the first embodiment, the foreign matter invasion prevention mechanism 60 in the electromagnetic contactor 1 according to the third embodiment includes the cylindrical-shaped insertion portion 61. The insertion portion 61 is disposed at the top surface of the auxiliary movable contact support 46 of the auxiliary movable contact support member 45 and enters into the through-hole 10a on the partition wall 10. The foreign matter invasion prevention mechanism 60 includes the circular plate-shaped collar 62. The collar 62 projects outward (the horizontal direction) perpendicular to the direction that the coupling shaft 34 extends from the insertion portion 61 in the auxiliary contact mechanism housing chamber B.
However, different from the electromagnetic contactor 1 according to the first embodiment, the foreign matter invasion prevention mechanism 60 in the electromagnetic contactor 1 according to the third embodiment includes a plurality of (three in this embodiment) depressed portions 64 disposed at a surface (a top surface) of the circular plate-shaped collar 62 on the partition wall 10 side. The depressed portions 64 each have a circular ring shape around the center of the collar 62 and are formed into a circular ring shape whose radiuses increase at a predetermined pitch as the radial direction of the collar 62 increases.
Here, the collar 62 has a radius smaller than the radius of the collar 62 in the electromagnetic contactor 1 according to the first embodiment.
The collar 62 has a thickness thicker than the thickness of the collar 62 in the electromagnetic contactor 1 according to the first embodiment. The vertical direction position of the collar 62 is the vertical direction position at which a sufficient clearance is generated between the collar 62 and the partition wall 10 in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open. Additionally, the vertical direction position of the collar 62 is a vertical direction position at which a slight clearance is generated between the collar 62 and the partition wall 10 in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed.
Similar to the electromagnetic contactor 1 according to the first embodiment, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 in the electromagnetic contactor 1 according to the third embodiment includes the circular plate-shaped electromagnet-unit-side collar 71. The electromagnet-unit-side collar 71 projects outward (the horizontal direction) perpendicular to the direction that the coupling shaft 34 extends from the lower end of the auxiliary movable contact support 46 of the auxiliary movable contact support member 45 in the auxiliary contact mechanism housing chamber B.
However, different from the electromagnetic contactor 1 according to the first embodiment, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 in the electromagnetic contactor 1 according to the third embodiment includes a plurality of electromagnet-unit-side depressed portions 73, which are disposed at a surface (a lower surface) of the circular plate-shaped electromagnet-unit-side collar 71 on the coupling plate 44c side. The electromagnet-unit-side depressed portions 73 each have a circular ring shape around the center of the electromagnet-unit-side collar 71 and are formed into a circular ring shape whose radiuses increase at a predetermined pitch as the radial direction of the electromagnet-unit-side collar 71 increases.
Here, the electromagnet-unit-side collar 71 has a radius smaller than the radius of the electromagnet-unit-side collar 71 in the electromagnetic contactor 1 according to the first embodiment.
The electromagnet-unit-side collar 71 has a thickness thicker than the thickness of the electromagnet-unit-side collar 71 in the electromagnetic contactor 1 according to the first embodiment. The vertical direction position of the electromagnet-unit-side collar 71 is the position at which a slight clearance is generated between the electromagnet-unit-side collar 71 and the coupling plate 44c in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open. Additionally, the vertical direction position of the electromagnet-unit-side collar 71 is the vertical direction position at which a sufficient clearance is generated between the electromagnet-unit-side collar 71 and the coupling plate 44c in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed.
Molding the insertion portion 61, the collar 62 with the plurality of depressed portions 64, and the electromagnet-unit-side collar 71 with the plurality of electromagnet-unit-side depressed portions 73 with an insulating synthetic resin integrally forms the auxiliary movable contact support member 45 with the auxiliary movable contact support 46.
With the electromagnetic contactor 1 according to the third embodiment thus configured, similar to the electromagnetic contactors 1 according to the first and the second embodiments, when the foreign matter inside the main contact mechanism housing chamber A attempts to invade the auxiliary contact mechanism housing chamber B from the main contact mechanism housing chamber A via the through-hole 10a on the partition wall 10, the foreign matter invasion prevention mechanism 60 can prevent the invasion.
To describe specifically, since the insertion portion 61 of the foreign matter invasion prevention mechanism 60 enters into the through-hole 10a on the partition wall, the insertion portion 61 first blocks the invasion of the foreign matter to the auxiliary contact mechanism housing chamber B passing through the through-hole 10a.
The foreign matter nonetheless invading the auxiliary contact mechanism housing chamber B passing through the clearance between the insertion portion 61 and the through-hole 10a is captured by the plurality of (three in this embodiment) depressed portions 64, which are disposed on the surface (the top surface) of the collar 62 on the partition wall 10 side. This ensures further effectively blocking the attachment of the foreign matter to the auxiliary-contact-side movable contacts 43 and the auxiliary-contact-side fixed contacts 41 and 42 positioned downward with respect to the depressed portions 64.
While the electromagnetic contactor 1 according to the first embodiment captures the foreign matter by the flat plate-shaped collar 62, the electromagnetic contactor 1 according to the third embodiment can capture the foreign matter by the plurality of depressed portions 64, thereby ensuring improving a capture ability of the foreign matter.
Since the plurality of depressed portions 64 also capture the foreign matter invading the inside of the main contact mechanism housing chamber A from the inside of the auxiliary contact mechanism housing chamber B via the through-hole 10a, the attachment of the foreign matter to the main-contact-side movable contact 23 and the main-contact-side fixed contacts 21 and 22 can be further effectively blocked.
The electromagnet-unit-side foreign matter invasion prevention mechanism 70 prevents the foreign matter from invading the inside of the movable plunger housing chamber C from the inside of the auxiliary contact mechanism housing chamber B passing through the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8.
To describe specifically, the electromagnet-unit-side collar 71 blocks the advance of the foreign matter invading the inside of the movable plunger housing chamber C from the inside of the auxiliary contact mechanism housing chamber B passing through the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8 by the thickness. Even if the foreign matter advances, the plurality of electromagnet-unit-side depressed portions 73 capture the foreign matter. This ensures blocking the invasion of the foreign matter F to the inside of the movable plunger housing chamber C.
Conversely, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 blocks the invasion of the foreign matter F invading the inside of the auxiliary contact mechanism housing chamber B from the inside of the movable plunger housing chamber C passing through the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c. Specifically, the plurality of electromagnet-unit-side depressed portions 73 capture the foreign matter F.
With the electromagnetic contactor 1 according to the third embodiment as well, the electromagnetic contactor 1 may be laterally installed such that the main contact mechanism housing chamber A, the auxiliary contact mechanism housing chamber B, and the movable plunger housing chamber C face the horizontal direction.
In this case as well, the foreign matter invasion prevention mechanism 60 can prevent the foreign matter from invading the auxiliary contact mechanism housing chamber B from the main contact mechanism housing chamber A via the through-hole 10a; and can prevent the foreign matter from invading the main contact mechanism housing chamber A from the auxiliary contact mechanism housing chamber B via the through-hole 10a.
In this case as well, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 can prevent the foreign matter from invading the movable plunger housing chamber C from the auxiliary contact mechanism housing chamber B via the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8; and can prevent the foreign matter from invading the auxiliary contact mechanism housing chamber B from the movable plunger housing chamber C via the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c.
The following describes an electromagnetic contactor according to the fourth embodiment of the present invention with reference to
While the electromagnetic contactor 1 according to the fourth embodiment of the present invention has a basic structure similar to the electromagnetic contactor 1 according to the first embodiment illustrated in
That is, similar to the electromagnetic contactor 1 according to the first embodiment, the foreign matter invasion prevention mechanism 60 in the electromagnetic contactor 1 according to the fourth embodiment includes the cylindrical-shaped insertion portion 61. The insertion portion 61 is disposed at the top surface of the auxiliary movable contact support 46 of the auxiliary movable contact support member 45 and enters into the through-hole 10a on the partition wall 10. The foreign matter invasion prevention mechanism 60 includes the circular plate-shaped collar 62. The collar 62 projects outward (the horizontal direction) perpendicular to the direction that the coupling shaft 34 extends from the insertion portion 61 in the auxiliary contact mechanism housing chamber B.
However, different from the electromagnetic contactor 1 according to the first embodiment, the foreign matter invasion prevention mechanism 60 in the electromagnetic contactor 1 according to the fourth embodiment includes a foreign matter invasion prevention auxiliary portion 65 formed of a cylindrical-shaped protrusion 66 and a plate 67 so as to cover the outside of the collar 62. The protrusion 66 extends from a surface (the lower surface) of the partition wall 10 on the auxiliary contact mechanism housing chamber B side in the extension direction (the downward direction) of the coupling shaft 34. The plate 67 extends from the distal end of the protrusion 66 to the through-hole 10a parallel to the partition wall 10.
Here, the collar 62 has a radius smaller than the radius of the collar 62 in the electromagnetic contactor 1 according to the first embodiment.
While the plate 67 of the foreign matter invasion prevention auxiliary portion 65 is formed so as to cover the lower side of the collar 62, a through-hole 67a into which the auxiliary movable contact support member 45 is insertable is formed at the center of the plate 67.
The position of the collar 62 in the vertical direction is the position at which a sufficient clearance is generated between the collar 62 and the partition wall 10 and a slight clearance is generated between the collar 62 and the plate 67 in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open. Additionally, the vertical direction position of the collar 62 is a vertical direction position at which a slight clearance is generated between the collar 62 and the partition wall 10 in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed.
Similar to the electromagnetic contactor 1 according to the first embodiment, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 in the electromagnetic contactor 1 according to the fourth embodiment includes the circular plate-shaped electromagnet-unit-side collar 71. The electromagnet-unit-side collar 71 projects outward (the horizontal direction) perpendicular to the direction that the coupling shaft 34 extends from the lower end of the auxiliary movable contact support 46 of the auxiliary movable contact support member 45 in the auxiliary contact mechanism housing chamber B.
However, different from the electromagnetic contactor 1 according to the first embodiment, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 in the electromagnetic contactor 1 according to the fourth embodiment includes an electromagnet-unit-side foreign matter invasion prevention auxiliary portion 74 formed of a cylindrical-shaped electromagnet-unit-side protrusion 75 and an electromagnet-unit-side plate 76 so as to cover the outside of the electromagnet-unit-side collar 71. The electromagnet-unit-side protrusion 75 extends from a surface (the top surface) of the coupling plate 44c (the electromagnet-unit-side partition wall) on the auxiliary contact mechanism housing chamber B side in the extension direction (the upward direction) of the coupling shaft 34. The electromagnet-unit-side plate 76 extends from the distal end of the electromagnet-unit-side protrusion 75 to the through-hole 44d on the coupling plate 44c parallel to the coupling plate 44c.
Here, the electromagnet-unit-side collar 71 has a radius smaller than the radius of the electromagnet-unit-side collar 71 in the electromagnetic contactor 1 according to the first embodiment.
While the electromagnet-unit-side plate 76 of the electromagnet-unit-side foreign matter invasion prevention auxiliary portion 74 is formed so as to cover the upper side of the electromagnet-unit-side collar 71, a through-hole 76a through which the auxiliary movable contact support member 45 is insertable is formed at the center of the electromagnet-unit-side plate 76.
The position of the electromagnet-unit-side collar 71 in the vertical direction is the position at which a slight clearance is generated between the electromagnet-unit-side collar 71 and the coupling plate 44c and a sufficient clearance is generated between the electromagnet-unit-side collar 71 and the electromagnet-unit-side plate 76 in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open. Additionally, the vertical direction position of the electromagnet-unit-side collar 71 is the position at which a sufficient clearance is generated between the electromagnet-unit-side collar 71 and the coupling plate 44c and a slight clearance is generated between the electromagnet-unit-side collar 71 and the electromagnet-unit-side plate 76 in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed.
Molding the insertion portion 61, the collar 62, and the electromagnet-unit-side collar 71 with an insulating synthetic resin integrally forms the auxiliary movable contact support member 45 with the auxiliary movable contact support 46.
The partition wall 10 is integrally formed by molding the insulating synthetic resin including the foreign matter invasion prevention auxiliary portion 65.
Further, the auxiliary fixed contact support member 44 is formed integrally with the one-side fixing portion 44a, the other-side fixing portion 44b, and the coupling plate 44c including the electromagnet-unit-side foreign matter invasion prevention auxiliary portion 74.
With the electromagnetic contactor 1 according to the fourth embodiment thus configured, similar to the electromagnetic contactors 1 according to the first to the third embodiments, when the foreign matter inside the main contact mechanism housing chamber A attempts to invade the auxiliary contact mechanism housing chamber B from the main contact mechanism housing chamber A via the through-hole 10a on the partition wall 10, the foreign matter invasion prevention mechanism 60 can prevent the invasion.
To describe specifically, since the insertion portion 61 of the foreign matter invasion prevention mechanism 60 enters into the through-hole 10a on the partition wall, the insertion portion 61 first blocks the invasion of the foreign matter to the auxiliary contact mechanism housing chamber B passing through the through-hole 10a.
The foreign matter nonetheless invading the auxiliary contact mechanism housing chamber B passing through the clearance between the insertion portion 61 and the through-hole 10a is captured on the top surface of the collar 62. The foreign matter invasion prevention auxiliary portion 65 captures the foreign matter fallen from the top surface of the collar 62. This ensures further effectively blocking the attachment of the foreign matter to the auxiliary-contact-side movable contacts 43 and the auxiliary-contact-side fixed contacts 41 and 42.
While the electromagnetic contactor 1 according to the first embodiment captures the foreign matter by the flat plate-shaped collar 62, the electromagnetic contactor 1 according to the fourth embodiment captures the foreign matter fallen from the top surface of the collar 62 by the foreign matter invasion prevention auxiliary portion 65, thereby ensuring further improving the capture ability of the foreign matter.
Since the collar 62 and the foreign matter invasion prevention auxiliary portion 65 also capture the foreign matter invading the inside of the main contact mechanism housing chamber A from the inside of the auxiliary contact mechanism housing chamber B via the through-hole 10a, the attachment of the foreign matter to the main-contact-side movable contact 23 and the main-contact-side fixed contacts 21 and 22 can be further effectively blocked.
The electromagnet-unit-side foreign matter invasion prevention mechanism 70 prevents the foreign matter from invading the inside of the movable plunger housing chamber C from the inside of the auxiliary contact mechanism housing chamber B passing through the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8.
To describe specifically, the electromagnet-unit-side foreign matter invasion prevention auxiliary portion 74 first blocks the advance of the foreign matter invading the inside of the movable plunger housing chamber C from the inside of the auxiliary contact mechanism housing chamber B passing through the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8. Even if the foreign matter advances, the electromagnet-unit-side collar 71 captures the foreign matter. This ensures blocking the invasion of the foreign matter to the inside of the movable plunger housing chamber C.
Conversely, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 blocks the invasion of the foreign matter F invading the inside of the auxiliary contact mechanism housing chamber B from the inside of the movable plunger housing chamber C passing through the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c. Specifically, the electromagnet-unit-side collar 71 and the electromagnet-unit-side foreign matter invasion prevention auxiliary portion 74 capture the foreign matter.
With the electromagnetic contactor 1 according to the fourth embodiment as well, the electromagnetic contactor 1 may be laterally installed such that the main contact mechanism housing chamber A, the auxiliary contact mechanism housing chamber B, and the movable plunger housing chamber C face the horizontal direction.
In this case as well, the foreign matter invasion prevention mechanism 60 can prevent the foreign matter from invading the auxiliary contact mechanism housing chamber B from the main contact mechanism housing chamber A via the through-hole 10a; and can prevent the foreign matter from invading the main contact mechanism housing chamber A from the auxiliary contact mechanism housing chamber B via the through-hole 10a.
In this case as well, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 can prevent the foreign matter from invading the movable plunger housing chamber C from the auxiliary contact mechanism housing chamber B via the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8; and can prevent the foreign matter from invading the auxiliary contact mechanism housing chamber B from the movable plunger housing chamber C via the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c.
The following describes an electromagnetic contactor according to the fifth embodiment of the present invention with reference to
While the electromagnetic contactor 1 according to the fifth embodiment of the present invention has a basic structure similar to the electromagnetic contactor 1 according to the first embodiment illustrated in
That is, similar to the electromagnetic contactor 1 according to the first embodiment, the foreign matter invasion prevention mechanism 60 in the electromagnetic contactor 1 according to the fifth embodiment includes the cylindrical-shaped insertion portion 61. The insertion portion 61 is disposed at the top surface of the auxiliary movable contact support 46 of the auxiliary movable contact support member 45 and enters into the through-hole 10a on the partition wall 10. The foreign matter invasion prevention mechanism 60 includes the circular plate-shaped collar 62. The collar 62 projects outward (the horizontal direction) perpendicular to the direction in which the coupling shaft 34 extends from the insertion portion 61 in the auxiliary contact mechanism housing chamber B.
However, different from the electromagnetic contactor 1 according to the first embodiment, the foreign matter invasion prevention mechanism 60 in the electromagnetic contactor 1 according to the fifth embodiment includes a depressed portion formation portion 68 and a cylindrical-shaped edge 69. The depressed portion formation portion 68 of the partition wall 10 forms a depressed portion 68a at the peripheral area of the through-hole 10a on the partition wall 10. The edge 69 extends from the outer peripheral edge of the collar 62 to the inside of the depressed portion 68a on the partition wall 10 in the extension direction (the upward direction) of the coupling shaft 34. The depressed portion formation portion 68 is formed by depressing the partition wall 10 such that the depressed portion 68a is formed at the peripheral area of the through-hole 10a.
Here, the collar 62 has a radius smaller than the radius of the collar 62 in the electromagnetic contactor 1 according to the first embodiment.
The position of the collar 62 in the vertical direction is the position at which a sufficient clearance is generated between the collar 62 and the partition wall 10 in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open. Additionally, the vertical direction position of the collar 62 is a vertical direction position at which a slight clearance is generated between the collar 62 and the partition wall 10 in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed.
The length of the edge 69 and the depth of the depressed portion 68a on the partition wall 10 are the length and the depth of forming a region where the edge 69 mutually overlaps with the depressed portion 68a in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open and in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed. Similar to the electromagnetic contactor 1 according to the first embodiment, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 in the electromagnetic contactor 1 according to the fifth embodiment includes the circular plate-shaped electromagnet-unit-side collar 71. The electromagnet-unit-side collar 71 projects outward (the horizontal direction) perpendicular to the direction in which the coupling shaft 34 extends from the lower end of the auxiliary movable contact support 46 of the auxiliary movable contact support member 45 in the auxiliary contact mechanism housing chamber B.
However, different from the electromagnetic contactor 1 according to the first embodiment, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 in the electromagnetic contactor 1 according to the fifth embodiment includes an electromagnet-unit-side depressed portion formation portion 77 of the coupling plate 44c, which forms a depressed portion 77a at the peripheral area of the through-hole 44d on the coupling plate 44c (the electromagnet-unit-side partition wall), and an electromagnet-unit-side edge 78, which extends from the outer peripheral edge of the electromagnet-unit-side collar 71 to the depressed portion 77a of the coupling plate 44c in the extension direction (the downward direction) of the coupling shaft 34. The electromagnet-unit-side depressed portion formation portion 77 is formed on the top surface of the coupling plate 44c so as to form the depressed portion 77a at the peripheral area of the through-hole 44d on the coupling plate 44c.
Here, the electromagnet-unit-side collar 71 has a radius smaller than the radius of the electromagnet-unit-side collar 71 in the electromagnetic contactor 1 according to the first embodiment.
The position of the electromagnet-unit-side collar 71 in the vertical direction is the position at which a slight clearance is generated between the electromagnet-unit-side collar 71 and the electromagnet-unit-side depressed portion formation portion 77 in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open. Additionally, the vertical direction position of the electromagnet-unit-side collar 71 is the vertical direction position at which a sufficient clearance is generated between the electromagnet-unit-side collar 71 and the electromagnet-unit-side depressed portion formation portion 77 in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed.
The length of the electromagnet-unit-side edge 78 and the depth of the depressed portion 77a are the length and the depth of forming a region where the electromagnet-unit-side edge 78 mutually overlaps with the depressed portion 77a in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open and in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed.
Molding the insertion portion 61, the collar 62, the edge 69, the electromagnet-unit-side collar 71, and the electromagnet-unit-side edge 78 with an insulating synthetic resin integrally forms the auxiliary movable contact support member 45 with the auxiliary movable contact support 46.
The partition wall 10 is integrally formed by molding the insulating synthetic resin including the depressed portion formation portion 68.
Further, the auxiliary fixed contact support member 44 is formed integrally with the one-side fixing portion 44a, the other-side fixing portion 44b, and the coupling plate 44c including the electromagnet-unit-side depressed portion formation portion 77.
With the electromagnetic contactor 1 according to the fifth embodiment thus configured, similar to the electromagnetic contactors 1 according to the first to the fourth embodiments, when the foreign matter inside the main contact mechanism housing chamber A attempts to invade the auxiliary contact mechanism housing chamber B from the main contact mechanism housing chamber A via the through-hole 10a on the partition wall 10, the foreign matter invasion prevention mechanism 60 can prevent the invasion.
To describe specifically, since the insertion portion 61 of the foreign matter invasion prevention mechanism 60 enters into the through-hole 10a on the partition wall, the insertion portion 61 first blocks the invasion of the foreign matter to the auxiliary contact mechanism housing chamber B passing through the through-hole 10a.
The foreign matter nonetheless invading the auxiliary contact mechanism housing chamber B passing through the clearance between the insertion portion 61 and the through-hole 10a is captured on the top surface of the collar 62. Additionally, since the cylindrical-shaped edge 69 extends from the outer peripheral edge of the collar 62 in the direction (the upward direction) in which the coupling shaft 34 extends, this ensures reducing a possibility that the foreign matter climbs over the edge 69 and invades the inside of the auxiliary contact mechanism housing chamber B on the outside. Furthermore, the edge 69 extends up to the inside of the depressed portion 68a formed on the partition wall 10. This forms the region where the edge 69 overlaps with the depressed portion 68a; therefore, even if the foreign matter climbs over the edge 69, the depressed portion 68a captures the foreign matter. The length of the edge 69 and the depth of the depressed portion 68a are configured to the length and the depth of forming the region where the edge 69 mutually overlaps with the depressed portion 68a in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open and in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed. In view of this, the region where the edge 69 mutually overlaps with the depressed portion 68a is present in both cases of the main contact mechanism 2 being open and the main contact mechanism 2 being closed, thereby allowing reducing a possibility of the foreign matter invading the inside of the auxiliary contact mechanism housing chamber B regardless of whether the main contact mechanism 2 is open or closed. This ensures further effectively blocking the attachment of the foreign matter to the auxiliary-contact-side movable contacts 43 and the auxiliary-contact-side fixed contacts 41 and 42.
Since the depressed portion 68a and the collar 62 can capture the foreign matter invading the inside of the main contact mechanism housing chamber A from the inside of the auxiliary contact mechanism housing chamber B via the through-hole 10a, the attachment of the foreign matter to the main-contact-side movable contact 23 and the main-contact-side fixed contacts 21 and 22 can be further effectively blocked.
The electromagnet-unit-side foreign matter invasion prevention mechanism 70 prevents the foreign matter from invading the inside of the movable plunger housing chamber C from the inside of the auxiliary contact mechanism housing chamber B passing through the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8.
To describe specifically, the electromagnet-unit-side depressed portion formation portion 77 first blocks the advance of the foreign matter invading the inside of the movable plunger housing chamber C from the inside of the auxiliary contact mechanism housing chamber B passing through the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8. Even if the foreign matter advances, the depressed portion 77a captures the foreign matter. The length of the electromagnet-unit-side edge 78 and the depth of the depressed portion 77a are configured to the length and the depth of forming the region where the electromagnet-unit-side edge 78 mutually overlaps with the depressed portion 77a in a state where the main-contact-side movable contact 23 is released and the main contact mechanism 2 is open and in a state where the main-contact-side movable contact 23 is in the input state and the main contact mechanism 2 is closed. In view of this, the region where the electromagnet-unit-side edge 78 mutually overlaps with the depressed portion 77a is present in both cases of the main contact mechanism 2 being open and the main contact mechanism 2 being closed, thereby allowing reducing a possibility of the foreign matter invading the inside of the movable plunger housing chamber C regardless of whether the main contact mechanism 2 is open or closed.
Conversely, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 blocks the invasion of the foreign matter F invading the inside of the auxiliary contact mechanism housing chamber B from the inside of the movable plunger housing chamber C passing through the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c. Specifically, the electromagnet-unit-side collar 71, the electromagnet-unit-side edge 78, the electromagnet-unit-side depressed portion formation portion 77, and the depressed portion 77a block the advance.
With the electromagnetic contactor 1 according to the fifth embodiment as well, the electromagnetic contactor 1 may be laterally installed such that the main contact mechanism housing chamber A, the auxiliary contact mechanism housing chamber B, and the movable plunger housing chamber C face the horizontal direction.
In this case as well, the foreign matter invasion prevention mechanism 60 can prevent the foreign matter from invading the auxiliary contact mechanism housing chamber B from the main contact mechanism housing chamber A via the through-hole 10a; and can prevent the foreign matter from invading the main contact mechanism housing chamber A from the auxiliary contact mechanism housing chamber B via the through-hole 10a. Especially, the region where the edge 69 mutually overlaps with the depressed portion 68a is present. This increases the foreign matter invasion block effect when the electromagnetic contactor 1 is installed laterally such that the main contact mechanism housing chamber A, the auxiliary contact mechanism housing chamber B, and the movable plunger housing chamber C face the horizontal direction.
In this case as well, the electromagnet-unit-side foreign matter invasion prevention mechanism 70 can prevent the foreign matter from invading the movable plunger housing chamber C from the auxiliary contact mechanism housing chamber B via the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8; and can prevent the foreign matter from invading the auxiliary contact mechanism housing chamber B from the movable plunger housing chamber C via the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c. Especially, the region where the electromagnet-unit-side edge 78 mutually overlaps with the depressed portion 77a is present. This increases the foreign matter invasion block effect when the electromagnetic contactor 1 is installed laterally such that the main contact mechanism housing chamber A, the auxiliary contact mechanism housing chamber B, and the movable plunger housing chamber C face the horizontal direction.
While the first to the fifth embodiments of the present invention are described above, the present invention is not limited to these embodiments and various modifications and improvements are possible.
For example, the electromagnetic contactors 1 according to the first to the fifth embodiments may omit the electromagnet-unit-side foreign matter invasion prevention mechanism 70.
It is only necessary for the electromagnetic contactors 1 according to the first to the fifth embodiments that the foreign matter invasion prevention mechanism 60 prevents the foreign matter from invading the auxiliary contact mechanism housing chamber B from the main contact mechanism housing chamber A via the through-hole 10a; and prevents the foreign matter from invading the main contact mechanism housing chamber A from the auxiliary contact mechanism housing chamber B via the through-hole 10a. The configuration is not limited to the configurations described as the examples.
It is only necessary for the electromagnetic contactors 1 according to the first to the fifth embodiments that the electromagnet-unit-side foreign matter invasion prevention mechanism 70 prevents the foreign matter from invading the movable plunger housing chamber C from the auxiliary contact mechanism housing chamber B via the through-hole 44d on the coupling plate 44c and the through-hole 8a on the upper magnetic yoke 8; and prevents the foreign matter from invading the auxiliary contact mechanism housing chamber B from the movable plunger housing chamber C via the through-hole 8a on the upper magnetic yoke 8 and the through-hole 44d on the coupling plate 44c. The configuration is not limited to the configurations described as the examples.
With the electromagnetic contactor 1 according to the first embodiment, while the collar 62 and the electromagnet-unit-side collar 71 are each formed into the circular plate shape, the collar 62 and the electromagnet-unit-side collar 71 may have another shape such as a polygonal plate shape and an oval plate shape.
With the electromagnetic contactor 1 according to the second embodiment, while the collar 62 and the electromagnet-unit-side collar 71 are each formed into the circular plate shape, the collar 62 and the electromagnet-unit-side collar 71 may have another shape such as a polygonal plate shape and an oval plate shape. In this case, the outer edge 63 is not limited to have the circular ring shape, and it is only necessary to have the shape of a closed outer periphery matching the outer shape of the collar 62. The outer periphery of the outer edge 63 may be partially open. The shape of the electromagnet-unit-side outer edge 72 is similar to the shape of the outer edge 63.
Further, with the electromagnetic contactor 1 according to the third embodiment, while the collar 62 and the electromagnet-unit-side collar 71 are each formed into the circular plate shape, the collar 62 and the electromagnet-unit-side collar 71 may have another shape such as a polygonal plate shape and an oval plate shape. The plurality of depressed portions 64 are not limited to have the circular ring shape. The plurality of electromagnet-unit-side depressed portions 73 are also not limited to have the circular ring shape.
With the electromagnetic contactor 1 according to the fourth embodiment, while the collar 62 and the electromagnet-unit-side collar 71 are each formed into the circular plate shape, the collar 62 and the electromagnet-unit-side collar 71 may have another shape such as a polygonal plate shape and an oval plate shape. In this case, the protrusion 66 of the foreign matter invasion prevention auxiliary portion 65 is not limited to have the circular ring shape, and it is only necessary to have the shape of a closed outer periphery matching the outer shape of the collar 62. The outer periphery of the protrusion 66 may be partially open. The plate 67 is shaped so as to match the shape of the protrusion 66. The same applies to the shape of the electromagnet-unit-side protrusion 75 of the electromagnet-unit-side foreign matter invasion prevention auxiliary portion 74 and the shape of the electromagnet-unit-side plate 76.
With the electromagnetic contactor 1 according to the fifth embodiment, while the collar 62 and the electromagnet-unit-side collar 71 are each formed into the circular plate shape, the collar 62 and the electromagnet-unit-side collar 71 may have another shape such as a polygonal plate shape and an oval plate shape. In this case, the edge 69 is not limited to have the circular ring shape, and it is only necessary to have the shape of a closed outer periphery matching the outer shape of the collar 62. The outer periphery of the edge 69 may be partially open. It is only necessary for the depressed portion 68a to have the shape with which the edge 69 can enter. The shape of the electromagnet-unit-side edge 78 is similar to the shape of the edge 69. The shape of the depressed portion 77a is similar to the shape of the depressed portion 68a.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-034744 | Feb 2016 | JP | national |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2017/003185 | Jan 2017 | US |
| Child | 15878014 | US |
